Irish Distillers Pernod Ricard Midleton Distilleries

Transcription

1 Irish Distillers Pernod Ricard Midleton Distilleries Reg. No. P Annual Environmental Report 2010 Date of Issue: March 2011

2 1.0 Introduction Licence Register Number Name and Location of Site Brief Description of Activities at the Site Company Environmental Policy Company Organisation Chart for Environmental Management

3 Licence Register Number: Reg. No. P Name and Location of Site: Irish Distillers Ltd. Midleton Distilleries Midleton Co. Cork Company Background: The Old Midleton Distillery was founded in It operated as a private Company until 1966 when it merged with the Powers and Jameson companies in Ireland to form Irish Distillers Ltd. The present Distillery at Midleton was built in Since 1988 Irish Distillers has formed part of Group Pernod Ricard the French multinational drinks company Brief Description of Activities at the Site: The Midleton Distilleries complex occupies a 45-hectare site and comprises a number of modern industrial buildings with associated large - scale warehousing. The distillery is involved in the following production activities: Pot Whiskey Distilling Grain Whiskey Distilling Feeds Recovery Spirit Store / Maturation The main buildings located on-site consist of the brew house, still house, feeds recovery house, vat house, bonded spirit store, offices, canteen and 34 warehouses. The main utilities on-site are the process water treatment, cooling tower, ESB substations, gas supply station and there is also a waste water treatment plant (WWTP). The plant operates seven days per week. The annual production capacity, based on a 7-day operation, is as follows: Pot Whiskey Line Grain Whiskey / Grain Neutral Spirit (GNS) Feeds Recovery / Distillers Dark Grain / Syrup 11,000,000 litres of alcohol 22,000,000 litres of alcohol 29,500 t DDG equivalent The site lies outside the Midleton Urban fringe to the east of the town mainly in a semi-rural area. To the east and south of the site the landscape is dominated by extensive farmlands. To the west of the site are primary and secondary schools and their playing fields. Beyond these is Midleton town. The Old Midleton Distillery, now a Heritage Centre, is located immediately to the southwest. The nearest houses to the site are located on the northwestern boundary behind the weighbridge control room.

4 MIDLETON DISTILLERIES QSE POLICY The Board of Directors of Irish Distillers Limited regards the promotion of health and safety, food safety, quality and the environment (QSE) as a priority at all levels within the organisation, and undertakes to produce distilled spirits and associated by-products of the highest quality in a safe manner which protects the environment. Midleton Distilleries is therefore committed to: - complying with all applicable regulatory, legislative and corporate requirements and relevant standards (ISO9001, ISO14001, OHSAS18001, ISO22000 and FEMAS); - identifying hazards and evaluating risks associated with the distilleries activities on a regular basis, and documenting a programme to reduce or eliminate, as far as reasonably practicable, any risks identified; - continually monitoring and improving site management and developing best practices to provide a safe and healthy work environment, to prevent pollution and to minimise the use of natural resources in line with the principles of sustainable development; - controlling all food safety related process hazards using the Hazard Analysis and Critical Control Point (HACCP) principles; - providing products which, according to their intended use, are safe for customers and meet agreed specifications; - continual improvement and performance measurement by setting and reviewing, on a regular basis, QSE objectives, targets and management programmes at all levels within the organisation; - ensuring, through appropriate training, planning, resource availability and communication, that all personnel on-site at Midleton are aware of their QSE responsibilities; - consulting with, and encouraging employees to participate in, the QSE management system; - maintaining the QSE management system through regular auditing, reviewing and updating; - continually improving emergency preparedness and response procedures. The success of this policy requires commitment from all employees, visitors, suppliers and contractors. It is the responsibility of each employee to observe all rules and procedures and co-operate with the company in complying with its statutory obligations. Employees must be aware at all times of the responsibility that they have for both their own safety and the safety of others. Responsibility for implementation of this policy lies with the Group Production Director, who ensures through the Head of Distilling Operations and line management that the objectives of the policy are achieved. This policy is communicated, implemented and maintained at all levels throughout Midleton Distilleries. It is available to external interested parties upon request.

5 Organisation Chart Head of Distilling Operations QSE Systems Coordinator Distillery Operations Manager Engineering Manager Process Manager Head Distiller Environmental & Energy Group Environmental & Administration/Stock Controller Quality Assurance Manager Manager Safety Manager Production Supervisors Engineering Supervisor Vathouse Controller Production Services Supervisor Fire & Safety Officer Stock Controller/Wages Clerk Laboratory Technicians Electrical Safety Officer Warehouse Supervisor Spirit Store Supervisor Relief Supervisor Cask Supervisor Transport Supervisor

6 2.0 Summary Information Self Monitoring Data Emission to Waters/Sewer Emissions to Air Energy and Water Consumption Environmental Incidents and Complaints Waste Arisings

7 Emissions to Waters/Sewer The Integrated Pollution Control Licence was issued in October The information contained in the Present Year column relates to the calendar year 2010 with the Previous year column relating to the calendar year Licensed Emission Point SE1 Parameter Mass Emissions (kg) (Previous year) Mass Emissions (kg) (Present year) Licensed Mass Emissions (kg) Volume 239,963 m m 3 456,250 m 3 COD 6, ,312 TOC 2, ,750 Suspended Solids 1, ,968 OFG <2,400 <2703 9,125 Table 1: Summary Emissions to Waters/Sewer Licensed Emission Point SE Final Parameter Mass Emissions (kg) (Previous year) Mass Emissions (kg) (Present year) Licensed Mass Emissions (kg) Volume 361,504 m m 3 1,825,000 m 3 ph COD 10, ,125 BOD 5, ,625 Suspended Solids 3, ,875 Total Nitrogen 1, ,375 Sulphates 3, ,095,000 Cadmium Chromium Copper Lead Nickel Zinc OFG <3,615 < ,500 Faecal Coliforms <250 per 100ml Table 1a: Summary Emissions to Waters/Sewer

8 Date 29/04/2010 Parameter Faecal Coliforms Emission Point Ref. No. SE Final No. of exceedences vs. No. 1 vs 13 of samples Maximum Exceedence vs vs 1000 Emission Limit Value Cause The sample for micro analysis was taken at approximately 09h10. The UV system was operating normally and the records show that, at the time the sample was taken, the dose rate was in excess of 5000 J/m 2. The minimum dose rate between 09h00 and 10h00 was 637 J/m 2 and the average was 2615 J/m 2. The recommended dose rate for disinfection is 400 J/m 2. During the period 09h00 to 10h00 the total volume discharged was 27 m 3 of which 25 m 3 was treated effluent which is sterile. Microchem have reviewed the results and are satisfied that there were no errors on their part. The only possible explanation is that the sample was somehow contaminated. Corrective Action We have reviewed the methods used for taking samples for micro analysis as part of the exercise and have modified the sampling methodology to comply with the guidelines issued by the Environment Agency. Table 2: Summary of non-compliances Surface Water Emissions (SWE2 & SWE3) Emission Point ph Range COD Range Visual SWE2 & SWE3 7.0 to to 222 ppm Occasionally Turbid Table 3: Summary of Surface Water Emissions Emission points SWE2 & SWE3 drain the surface water from the warehousing area to the dry bed of the disused millstream. As part of the whiskey maturation process ethanol evaporates from the casks and escapes to atmosphere. The rate of evaporation is temperature dependent with the losses being higher in the summer than in the winter. When it rains this ethanol is washed out of the atmosphere and results in the COD levels reported above. These emission points serve 30 maturation warehouses with approximately 200,000 m 2 of impermeable surface area. Ethanol is highly biodegradable and is not persistent. Until March 2000 the millstream was in use and had a thriving fish population, which was not affected by the surface water discharges. The occasional turbidity is caused by the construction activities in the area.

9 Process emissions to Water (SWE1) Emission Point ph Range Average TOC Range Visual SWE1 6.9 to 8.2 <15 ppm Clear Table 4: Summary of Process Emissions to Water Process emissions to water were within the agreed limits. Emissions to Air The Integrated Pollution Control Licence was issued in October The information contained in the Present Year column relates to the calendar year 2010 with the Previous year column relating to the calendar year Licensed Emission Points A1-1, A1-2 and A1-3 Parameter Mass Emissions (kg) (Previous year) Mass Emissions (kg) (Present year) Licensed Mass Emissions (kg) CO 1, N/A NO 2 21, ,952 Table 5: Summary Emissions to Atmosphere (Boilers) Licensed Emission Point A2-1 Parameter Mass Emissions (kg) (Previous year) Mass Emissions (kg) (Present year) Licensed Mass Emissions (kg) Volume 92,812,000 m 3 53,294,031 m 3 321,494,400 m 3 Particulates 14, ,074 Table 6: Summary Emissions to Atmosphere (Feeds Recovery Stack) The

10 Agency Monitoring and Enforcement No issues to report. Energy and Water Consumption Energy Consumption Light Fuel Oil 0 m 3 Natural Gas 13,621,800 Nm 3 Electricity 16,613.1 MWh Table 7: Energy Consumption Summary Normalised Gas Usage Trend per Unit Normalised Electricity Usage Trend per Unit

11 Water Consumption On-site ground water (m 3 ) On-site surface water (m 3 ) Municipal supply (m 3 ) Table 8: Water Consumption Summary Environmental Incidents and Complaints Incidents There were no environmental incidents during the year. Complaints There was one noise complaint during the course of the year. On 21 st June 2010 a demolition contractor was using hydraulic shears to cut up steel sections of the old fermenter vessels adjacent the northern site boundary. The complainant was having a family gathering in her back garden at the time. Once the complaint was received the activity was halted and relocated to a more remote part of the site. No further action was required.

12 Waste Arisings

13 PRTR# : P0442 Facility Name : Irish Distillers Limited Filename : p0442_2010.xls Return Year : /03/ :56 REFERENCE YEAR 2010 Guidance to completing the PRTR workbook AER Returns Workbook Version FACILITY IDENTIFICATION Parent Company Name Irish Distillers Limited Facility Name Irish Distillers Limited PRTR Identification Number P0442 Licence Number P Waste or IPPC Classes of Activity No. class_name Distilling in installations where the production capacity exceeds the equivalent of 1, tonnes per year measured as pure alcohol, not included in paragraph 7.8. Address 1 Midleton Distilleries Address 2 Midleton Address 3 Co. Cork Address 4 Country Ireland Coordinates of Location River Basin District IESW NACE Code 1101 Main Economic Activity Distilling, rectifying and blending of spirits AER Returns Contact Name Aidan Curran AER Returns Contact Address Aidan.Curran@idl.ie AER Returns Contact Position Environmental& Energy Manager AER Returns Contact Telephone Number AER Returns Contact Mobile Phone Number AER Returns Contact Fax Number Production Volume 0.0 Production Volume Units Number of Installations 1 Number of Operating Hours in Year 0 Number of Employees 103 User Feedback/Comments Web Address 2. PRTR CLASS ACTIVITIES Activity Number Activity Name 50.1 General 3. SOLVENTS REGULATIONS (S.I. No. 543 of 2002) Is it applicable? No Have you been granted an exemption? If applicable which activity class applies (as per Schedule 2 of the regulations)? Is the reduction scheme compliance route being used?

14 4.1 RELEASES TO AIR Link to previous years emissions data PRTR# : P0442 Facility Name : Irish Distillers Limited Filename : p0442_2010.xls Return Year : /03/ : SECTION A : SECTOR SPECIFIC PRTR POLLUTANTS RELEASES TO AIR Please enter all quantities in this section in KGs POLLUTANT METHOD QUANTITY Method Used No. Annex II Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year F (Fugitive) KG/Year * Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button SECTION B : REMAINING PRTR POLLUTANTS RELEASES TO AIR Please enter all quantities in this section in KGs POLLUTANT METHOD QUANTITY Method Used A1-1, A1-2, A1-3 No. Annex II Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year F (Fugitive) KG/Year 02 Carbon monoxide (CO) M ALT Testo FGA Carbon dioxide (CO2) M ETS Nitrogen oxides (NOx/NO2) M EN 14792: * Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button SECTION C : REMAINING POLLUTANT EMISSIONS (As required in your Licence) RELEASES TO AIR Please enter all quantities in this section in KGs POLLUTANT METHOD QUANTITY Method Used A2-1 Pollutant No. Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year F (Fugitive) KG/Year 210 Dust M ALT EN : Additional Data Requested from Landfill operators * Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button For the purposes of the National Inventory on Greenhouse Gases, landfill operators are requested to provide summary data on landfill gas (Methane) flared or utilised on their facilities to accompany the figures for total methane generated. Operators should only report their Net methane (CH4) emission to the environment under T(total) KG/yr for Section A: Sector specific PRTR pollutants above. Please complete the table below: Landfill: Irish Distillers Limited Please enter summary data on the quantities of methane flared and / or utilised Method Used additional_pollutant_no T (Total) kg/year M/C/E Method Code Designation or Description Facility Total Capacity m3 per hour Total estimated methane generation (as per site model) 0.0 N/A Methane flared (Total Flaring Capacity) Methane utilised in engine/s (Total Utilising Capacity) Net methane emission (as reported in Section A above) 0.0 N/A

15 4.3 RELEASES TO WASTEWATER OR SEWER Link to previous years emissions data PRTR# : P0442 Facility Name : Irish Distillers Limited Filename : p0442_2010.xls Return Year : 25/03/ : SECTION A : PRTR POLLUTANTS OFFSITE TRANSFER OF POLLUTANTS DESTINED FOR WASTE-WATER TREATMENT OR SEWER Please enter all quantities in this section in KGs POLLUTANT METHOD QUANTITY Method Used SE Final No. Annex II Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year F (Fugitive) KG/Year 18 Cadmium and compounds (as Cd) M OTH ICP-MS Chromium and compounds (as Cr) M OTH ICP-MS Copper and compounds (as Cu) M OTH ICP-MS Lead and compounds (as Pb) M OTH ICP-MS Nickel and compounds (as Ni) M OTH ICP-MS Zinc and compounds (as Zn) M OTH ICP-MS Total nitrogen M EN ISO : * Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button SECTION B : REMAINING POLLUTANT EMISSIONS (as required in your Licence OFFSITE TRANSFER OF POLLUTANTS DESTINED FOR WASTE-WATER TREATMENT OR SEWER Please enter all quantities in this section in KGs POLLUTANT METHOD QUANTITY Method Used SE Final Pollutant No. Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year F (Fugitive) KG/Year 303 BOD M OTH APHA B COD M OTH Hach Method Fats, Oils and Greases M OTH APHA D Sulphate M OTH Ion Chromatography Suspended Solids M OTH AWWA * Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button

16 T/Year Description and Licence / Permit No. of Recoverer / Disposer / Broker Address of Recoverer / Disposer / Broker Name and Address of Final Destination i.e. Final Recovery / Disposal Site (HAZARDOUS WASTE ONLY) Licence / Permit No. of Final Destination i.e. Final Recovery / Disposal Site (HAZARDOUS WASTE ONLY) 5. ONSITE TREATMENT & OFFSITE TRANSFERS OF WASTE PRTR# : P0442 Facility Name : Irish Distillers Limited Filename : p0442_2010.xls Return Year : /03/ : Please enter all quantities on this sheet in Tonnes 14 Transfer Destination European Waste Code Hazardous Quantity Quantity (Tonnes per Year) of Waste Method Used Waste Treatment Operation M/C/E Method Used Location of Treatment Name Haz Waste : Name and Licence/Permit No of Next Destination Facility Non Haz Waste: Name and Licence/Permit No of Recover/Disposer Within the Country No wastes from spirits distillation R1 M Weighed Onsite in Ireland Midleton Distilleries, CTO Environmental materials unsuitable for consumption or Soultions Ltd.,WFP-CK-09- Within the Country No processing R3 M Weighed Offsite in Ireland materials unsuitable for consumption or Within the Country No processing R3 M Weighed Offsite in Ireland materials unsuitable for consumption or Within the Country No processing R3 M Weighed Offsite in Ireland CTO Environmental Soultions Ltd.,WFP-CK CTO Environmental Soultions Ltd.,WFP-CK Haz Waste : Address of Next Destination Facility Non Haz Waste: Address of Recover/Disposer.,.,Midleton Co. Cork,.,Ireland.,.,Rostellan Midleton Co. Cork,.,Ireland.,.,Rostellan Midleton Co. Cork,.,Ireland.,.,Rostellan Midleton Co. Cork,.,Ireland Within the Country No materials unsuitable for consumption or processing R3 M Weighed Offsite in Ireland CTO Environmental Soultions Ltd.,WFP-CK ,.,Rostellan Midleton Co. Cork,.,Ireland.,.,Kilberry Athy Co. Within the Country No sludges from on-site effluent treatment R5 M Weighed Offsite in Ireland Bord na Mona Plc,W Kildare,.,Ireland Within the Country Yes nitric acid and nitrous acid D9 M Weighed Offsite in Ireland To Other Countries Yes other bases D10 M Weighed Abroad other organic solvents, washing liquids and To Other Countries Yes mother liquors R1 M Weighed Abroad other organic solvents, washing liquids and To Other Countries Yes mother liquors D10 M Weighed Abroad Rilta Environmental Ltd.,W ,Block 402 Greenogue Business Park,Rathcoole Co. Dublin,.,Ireland Veolia Environmental Services Technical Solutions.,.,Corrin Fermoy Co. (VESTS),W Cork,.,Ireland Veolia Environmental Services Technical Solutions.,.,Corrin Fermoy Co. (VESTS),W Cork,.,Ireland Veolia Environmental Services Technical Solutions.,.,Corrin Fermoy Co. (VESTS),W Cork,.,Ireland Name and License / Permit No. and Address of Final Recoverer / Disposer (HAZARDOUS WASTE ONLY) Rilta Environmental Ltd.,W ,.,Block 402 Greenogue Business Park,Rathcoole Co. Dublin,.,Ireland Actual Address of Final Destination i.e. Final Recovery / Disposal Site (HAZARDOUS WASTE ONLY).,Block 402 Greenogue Business Park,Rathcoole Co. Dublin,.,Ireland SAVA Sonderabfallverbrennungsanl agen GmbH,A51G00508,Osteweut e,1,brunsbuttel,25541,germ Osteweute,1,Brunsbuttel,255 any 41,Germany SAVA Sonderabfallverbrennungsanl agen GmbH,A51G00508,Osteweut e,1,brunsbuttel,25541,germ Osteweute,1,Brunsbuttel,255 any 41,Germany Veolia Environmental Services (VES),BS5193IE,Bridges Road,Ellesmere Port,South Wirral,Cheshire CH65 4EQ,United Kingdom Bridges Road,Ellesmere Port,South Wirral,Cheshire CH65 4EQ,United Kingdom other organic solvents, washing liquids and Within the Country Yes mother liquors R2 M Weighed Offsite in Ireland waste printing toner other than those Within the Country No mentioned in R13 M Weighed Offsite in Ireland degreasing wastes containing dangerous To Other Countries Yes substances R2 M Weighed Abroad Safety Kleen,W Veolia Environmental Services Technical Solutions.,.,Corrin Fermoy Co. (VESTS),W Cork,.,Ireland Veolia Environmental Services Technical Solutions.,.,Corrin Fermoy Co. (VESTS),W Cork,.,Ireland Within the Country Yes other engine, gear and lubricating oils R9 M Weighed Offsite in Ireland Enva Ireland Ltd.,W Airton Rd.,Unit 5,Tallght Dublin 24,.,Ireland Clonminam Ind. Est.,Portlaoise,Co. Laois,.,Ireland Veolia Environmental Services Technical Solutions (VESTS),W ,.,.,Corrin.,.,Corrin Fermoy Co. Fermoy Co. Cork,.,Ireland Cork,.,Ireland Solvent Resource Management Ltd. (SRM Ltd.),TP33345F,Weeland Road,.,Knottingly West Weeland Road,.,Knottingly Yorkshire,WF11 8DZ,United West Yorkshire,WF11 Kingdom 8DZ,United Kingdom Enva Ireland Ltd.,W ,Clonminam Ind. Est.,Portlaoise,Co. Laois,.,Ireland Clonminam Ind. Est.,Portlaoise,Co. Laois,.,Ireland

17 Within the Country Yes other engine, gear and lubricating oils R9 M Weighed Offsite in Ireland Veolia Environmental Services Technical Solutions.,.,Corrin Fermoy Co. (VESTS),W Cork,.,Ireland Enva Ireland Ltd.,W ,Clonminam Ind. Est.,Portlaoise,Co. Laois,.,Ireland Clonminam Ind. Est.,Portlaoise,Co. Laois,.,Ireland Within the Country No plastic packaging R5 M Weighed Offsite in Ireland Greenstar Recycling (Munster) Ltd.,W ,.,Sarsfield Court Glanmire Co. Cork,.,Ireland To Other Countries No mixed packaging R3 M Weighed Abroad Within the Country No glass R5 M Weighed Offsite in Ireland Claylands Avenue,.,Worksop Shuetz (UK) Ltd.,EAWML Nottinghamshire,S BE,United Kingdom Rehab Recycle,Permit No. 03/10 Monahan Rd.,.,Cork,.,Ireland packaging containing residues of or Within the Country Yes contaminated by dangerous substances D10 M Weighed Offsite in Ireland packaging containing residues of or To Other Countries Yes contaminated by dangerous substances D10 M Weighed Abroad Veolia Environmental Services Technical Solutions.,.,Corrin Fermoy Co. (VESTS),W Cork,.,Ireland Veolia Environmental Services Technical Solutions.,.,Corrin Fermoy Co. (VESTS),W Cork,.,Ireland To Other Countries Yes absorbents, filter materials (including oil filters not otherwise specified), wiping cloths, protective clothing contaminated by dangerous substances D10 M Weighed Abroad Enva Ireland Ltd.,W Clonminam Ind. Est.,Portlaoise,Co. Laois,.,Ireland absorbents, filter materials (including oil To Other Countries Yes filters not otherwise specified), wiping cloths, protective clothing contaminated by dangerous substances R1 M Weighed Abroad Enva Ireland Ltd.,W Clonminam Ind. Est.,Portlaoise,Co. Laois,.,Ireland.,.,Carrigtwohill Co. Within the Country No end-of-life tyres R3 M Weighed Offsite in Ireland Hanover Tyres,(Permit N/A) Cork,.,Ireland Tattans Yard,Townspark Dungourney Rd.,Midleton Within the Country No end-of-life tyres R3 M Weighed Offsite in Ireland Southern Tyres,(Permit N/A) Co. Cork,.,Ireland discarded equipment containing hazardous components (16) other than those Within the Country Yes mentioned in to R13 M Weighed Offsite in Ireland discarded equipment other than those Within the Country No mentioned in to R4 M Weighed Offsite in Ireland inorganic wastes containing dangerous Within the Country Yes substances D9 M Weighed Offsite in Ireland inorganic wastes containing dangerous To Other Countries Yes substances D8 M Weighed Abroad Veolia Environmental Services Technical Solutions.,.,Corrin Fermoy Co. (VESTS),W Cork,.,Ireland Veolia Environmental Services Technical Solutions.,.,Corrin Fermoy Co. (VESTS),W Cork,.,Ireland Rilta Environmental Ltd.,W Rilta Environmental Ltd.,W ,Block 402 Greenogue Business Park,Rathcoole Co. Dublin,.,Ireland.,Block 402 Greenogue Business Park,Rathcoole Co. Dublin,.,Ireland Veolia Environmental Services Technical Solutions (VESTS),W ,.,.,Corrin.,.,Corrin Fermoy Co. Fermoy Co. Cork,.,Ireland Cork,.,Ireland SAVA Sonderabfallverbrennungsanl agen GmbH,A51G00508,Osteweut e,1,brunsbuttel,25541,germ any Osteweute,1,Brunsbuttel,255 41,Germany Kreis Weseler Abfall- Gesellschaft mbh & Co. KG (KWA),E17012J00,Graftstras se,25,kamp- Graftstrasse,25,Kamp- Lintfort,47475,Germany Lintfort,47475,Germany Lindenschmidt KG,E ,Krombacher Krombacher Strasse,42- Strasse,42-46,Kreutzal- 46,Kreutzal- Krombach,D57223,Germany Krombach,D57223,Germany KMK Metals Recycling Ltd.,W ,.,.,Cappincur I.E. Tullamore Co. Offaly,.,Ireland Rilta Environmental Ltd.,W ,.,Block 402 Greenogue Business Park,Rathcoole Co. Dublin,.,Ireland Revatech S.A.,BE ,Rue de l'lle Monsin,95,Liège,B- 4020,Belgium.,.,Cappincur I.E. Tullamore Co. Offaly,.,Ireland.,Block 402 Greenogue Business Park,Rathcoole Co. Dublin,.,Ireland Rue de l'lle Monsin,95,Liège,B-4020,Belgium inorganic wastes containing dangerous To Other Countries Yes substances R1 M Weighed Abroad Rilta Environmental Ltd.,W ,Block 402 Greenogue Business Park,Rathcoole Co. Dublin,.,Ireland ATM Afvalstoffen Terminal Moerdljk BV, Provinz Noord- Brabant,Vlasweg,12,Moerdijk Vlasweg,12,Moerdijk,NL,NL 4782 PW,Netherlands 4782 PW,Netherlands

18 inorganic wastes containing dangerous To Other Countries Yes substances R13 M Weighed Abroad To Other Countries Yes Ni-Cd batteries R4 M Weighed Abroad Rilta Environmental Ltd.,W Rilta Environmental Ltd.,W ,Block 402 Greenogue Business Park,Rathcoole Co. Dublin,.,Ireland.,Block 402 Greenogue Business Park,Rathcoole Co. Dublin,.,Ireland.,Block 402 Greenogue Business Park,Rathcoole Co. Dublin,.,Ireland To Other Countries Yes mercury-containing batteries R4 M Weighed Abroad Rilta Environmental Ltd.,W mixture of concrete, bricks, tiles and ceramics other than those mentioned in 17 O'Brien Skip Hire,CK (S).,.,Ballyrussell Midleton Co. Within the Country No R13 M Weighed Offsite in Ireland 441/07 Cork,.,Ireland O'Brien Skip Hire,CK (S).,.,Ballyrussell Midleton Co. Within the Country No wood R5 M Weighed Offsite in Ireland 441/07 Cork,.,Ireland Cork Metal Company Ltd.,CK Within the Country No iron and steel R4 M Weighed Offsite in Ireland (S) 491/07.,.,Dublin Hill Cork,.,Ireland cables other than those mentioned in Cork Metal Company Ltd.,CK Within the Country No R4 M Weighed Offsite in Ireland (S) 491/07.,.,Dublin Hill Cork,.,Ireland To Other Countries Yes construction materials containing asbestos (18) D1 M Weighed Abroad mixed construction and demolition wastes other than those mentioned in , 17 Within the Country No and R5 M Weighed Offsite in Ireland solid combustible wastes containing To Other Countries Yes dangerous substances D10 M Weighed Abroad other wastes (including mixtures of materials) from mechanical treatment of To Other Countries Yes waste containing dangerous substances D10 M Weighed Abroad Within the Country No paper and cardboard R3 M Weighed Offsite in Ireland Within the Country No paper and cardboard R3 M Weighed Offsite in Ireland Rilta Environmental Ltd.,W Ashgrove Recycling,W ,Block 402 Greenogue Business Park,Rathcoole Co. Dublin,.,Ireland Churchfield Ind. Est.,.,Cork,.,Ireland Veolia Environmental Services Technical Solutions.,.,Corrin Fermoy Co. (VESTS),W Cork,.,Ireland Veolia Environmental Services Technical Solutions.,.,Corrin Fermoy Co. (VESTS),W Cork,.,Ireland Rehab Recycle,Permit No. 03/10 Monahan Rd.,.,Cork,.,Ireland.,Unit 3,Blarney Business Confidential Recycling Park Blarney Co. Ltd.,WFP-CK Cork,.,Ireland Within the Country No paper and cardboard R3 M Weighed Offsite in Ireland Greenstar Recycling (Munster) Ltd.,W ,.,Sarsfield Court Glanmire Co. Cork,.,Ireland Within the Country No paper and cardboard R3 M Weighed Offsite in Ireland Veolia Environmental Services (VES),W ,.,Forge Hill Kinsale Road Co. Cork,.,Ireland Within the Country No paper and cardboard R3 M Weighed Offsite in Ireland Greenstar (GES),W ,.,Forge Hill Kinsale Road Co. Cork,.,Ireland To Other Countries Yes acids R9 M Weighed Abroad fluorescent tubes and other mercurycontaining To Other Countries Yes waste R4 E Weighed Abroad Veolia Environmental Services Technical Solutions.,.,Corrin Fermoy Co. (VESTS),W Cork,.,Ireland Contec Ltd.,WFP-DC Davitt Rd.,Inchicore,Dublin,Dublin 12,Ireland Rilta Environmental Ltd.,W ,.,Block 402 Greenogue Business Park,Rathcoole Co. Dublin,.,Ireland The Recycling Village Ltd.,WP 2007/20,Tinure Business Park,Tinure,Monasterboice Co. Louth,.,Ireland The Recycling Village Ltd.,WP 2007/20,Tinure Business Park,Tinure,Monasterboice Co. Louth,.,Ireland.,Block 402 Greenogue Business Park,Rathcoole Co. Dublin,.,Ireland Tinure Business Park,Tinure,Monasterboice Co. Louth,.,Ireland Tinure Business Park,Tinure,Monasterboice Co. Louth,.,Ireland Buhck GmbH & Co. KG,A53F00502,Rappenberg,.,.,DE21502 Rappenberg,.,.,DE21502 Weirshop,Germany Weirshop,Germany SAVA Sonderabfallverbrennungsanl agen GmbH,A51G00508,Osteweut e,1,brunsbuttel,25541,germ Osteweute,1,Brunsbuttel,255 any 41,Germany SAVA Sonderabfallverbrennungsanl agen GmbH,A51G00508,Osteweut e,1,brunsbuttel,25541,germ any Osteweute,1,Brunsbuttel,255 41,Germany SAVA Sonderabfallverbrennungsanl agen GmbH,A51G00508,Osteweut e,1,brunsbuttel,25541,germ Osteweute,1,Brunsbuttel,255 any 41,Germany Claushuis Metaalmaatschappij B.V.,MB/ /L,Industri al area Industrial area "Trekkersveld",.,Nijverheidsw "Trekkersveld",.,Nijverheidsw eg,3899 AH eg,3899 AH ZEEWOLDE,Netherlands ZEEWOLDE,Netherlands

19 fluorescent tubes and other mercurycontaining To Other Countries Yes waste R4 M Weighed Abroad Irish Lamp Recyling Ltd.,WFP-KE Woodstock Industrial Estate,.,Athy Co. Kildare,.,Ireland Claushuis Metaalmaatschappij B.V.,MB/ /L,Industri al area Industrial area "Trekkersveld",.,Nijverheidsw "Trekkersveld",.,Nijverheidsw eg,3899 AH eg,3899 AH ZEEWOLDE,Netherlands ZEEWOLDE,Netherlands To Other Countries No edible oil and fat R9 M Weighed Abroad Frylite Ltd.,LN/08/11 34 Market Street,.,Strabane Co. Tyrone,.,United Kingdom paint, inks, adhesives and resins containing To Other Countries Yes dangerous substances R2 M Weighed Abroad paint, inks, adhesives and resins containing To Other Countries Yes dangerous substances R1 M Weighed Abroad Veolia Environmental Services Technical Solutions.,.,Corrin Fermoy Co. (VESTS),W Cork,.,Ireland Veolia Environmental Services Technical Solutions.,.,Corrin Fermoy Co. (VESTS),W Cork,.,Ireland Veolia Environmental Services Technical Solutions (VESTS),W ,.,.,Corrin.,.,Corrin Fermoy Co. Fermoy Co. Cork,.,Ireland Cork,.,Ireland ATM Afvalstoffen Terminal Moerdljk BV, Provinz Noord- Brabant,Vlasweg,12,Moerdijk Vlasweg,12,Moerdijk,NL,NL 4782 PW,Netherlands 4782 PW,Netherlands Within the Country Yes discarded electrical and electronic equipment other than those mentioned in and and containing hazardous components R4 M Weighed Offsite in Ireland Within the Country No wood other than that mentioned in R3 M Weighed Offsite in Ireland Veolia Environmental Services Technical Solutions (VESTS),W Midleton Skip Hire,WFP-CK Within the Country No wood other than that mentioned in R3 M Weighed Offsite in Ireland Cork City Council,W ,.,Corrin Fermoy Co. Cork,.,Ireland.,.,Knockgriffin Midleton Co. Cork,.,Ireland Kinsale Road Landfill,Ballyphehane,Currag hconway Inchisarsfield South City Link Road Cork,.,Ireland Within the Country No wood other than that mentioned in R3 M Weighed Offsite in Ireland Cork City Council,W Kinsale Road Landfill,Ballyphehane,Currag hconway Inchisarsfield South City Link Road Cork,.,Ireland Within the Country No wood other than that mentioned in R3 M Weighed Offsite in Ireland Cork City Council,W Kinsale Road Landfill,Ballyphehane,Currag hconway Inchisarsfield South City Link Road Cork,.,Ireland Within the Country No mixed municipal waste R5 M Weighed Offsite in Ireland Midleton Skip Hire,WFP-CK ,.,Knockgriffin Midleton Co. Cork,.,Ireland Within the Country No mixed municipal waste R5 M Weighed Offsite in Ireland Midleton Skip Hire,WFP-CK ,.,Knockgriffin Midleton Co. Cork,.,Ireland Within the Country No mixed municipal waste D5 M Weighed Offsite in Ireland Veolia Environmental Services (VES),W ,.,Forge Hill Kinsale Road Co. Cork,.,Ireland Within the Country No mixed municipal waste D5 M Weighed Offsite in Ireland Greenstar (GES),W ,.,Forge Hill Kinsale Road Co. Cork,.,Ireland Within the Country No bulky waste D1 M Weighed Offsite in Ireland Within the Country No mixed municipal waste D5 M Weighed Offsite in Ireland * Select a row by double-clicking the Description of Waste then click the delete button Greenstar Recycling (Munster) Ltd.,W Midleton Skip Hire,WFP-CK ,.,Sarsfield Court Glanmire Co. Cork,.,Ireland.,.,Knockgriffin Midleton Co. Cork,.,Ireland KMK Metals Recycling Ltd.,W ,.,.,Cappincur I.E. Tullamore Co. Offaly,.,Ireland.,.,Cappincur I.E. Tullamore Co. Offaly,.,Ireland Link to previous years waste data

20 3.0 Management of the Activity Environmental Management Programme Report Environmental Management Programme Proposal

21 Environmental Management Programme Progress Report

22 Environmental Objectives & Targets 2010 Progress Report Return to Index Objective 1 To develop and improve site-wide environmental management in accordance with ISO and related IPC Licence. Objective Rationale The environmental management system provides a structured framework for co-ordinating site-wide environmental affairs and sustaining IDLs policy of continual improvement. Target Plan Responsible Creation Date Target Date Status Update 1.2 IDL intends to establish a baseline for flora and fauna levels at the sites so as to preserve the ecological habitats that exist To perform a baseline flora and fauna survey. Environmental & Energy Manager 07 Feb Dec 2012 Ongoing Objective Objective Rationale 2 To reduce emissions to sewer from IDL. The IPPC licence (No. P ) contains a number of specific conditions regarding the monitoring, control and reduction of emissions to sewer and waters. The emissions have been calculated as significant. Target Plan Responsible Creation Date Target Date Status Update 2.1 To replace the existing pumps within the main on Upgrade existing pumps within the main on-site Environmental & Energy Manager 01 Jan Dec 2012 Ongoing site pumping station. pumping station (this project will be implemented as part of the overall plant upgrade works). Objective 3 To reduce emissions to atmosphere from the IDL Site. Objective Rationale The evaluation of environmental impacts has identified emissions to atmosphere as significant. Target Responsible Creation Date Target Date Status Update 3.2 To continue to investigate possible methods of CO 2 recovery IDL intend to continue to investigate methods of recovering process CO 2 emissions. Environmental & Energy Manager 07 Feb Dec 2012 Ongoing 25/03/2011 Page 1/3

23 Objective 4 To reduce emissions to ground and water, including groundwater, from IDL Objective Rationale The Register of Aspects & Impacts has identified the impacts associated with emissions to ground as significant. In addition, the IPPC licence contains a number of specific conditions regarding monitoring, control and other measures to protectground and groundwater. Target Plan Responsible Creation Date Target Date Status Update 4.3 Review containment measures for spillage of waste water at the effluent outfall IDL intend to check the adequacy of containment measures for spillage of waste water at the effluent outfall. Environmental & Energy Manager 07 Feb Dec 2012 Ongoing Objective Objective Rationale 6 To control and minimise waste generated at IDL Midleton so as to prevent pollution. The control of waste (storage, segregation, disposal, etc) and reduction of waste at source is an integral part of IDLs business and is part of IDLs IPC Licence (No. 442). Target Plan Responsible Creation Date Target Date Status Update 6.1 Conduct waste contractor audits Continue waste contractor audit programme Environmental & Energy Manager 07 Feb Dec 2010 Ongoing Objective Objective Rationale To prevent incidents with the potential for environmental consequences. Projects designed to prevent incidents with the potential for environmental consequences will help to minimise emergency emissions to air, water and land. Target Responsible Creation Date Target Date Status Update 7.7 Ensure that old fermenters are decommissioned in a proper manner Decommissioning plan to be documented for old fermenters as per IPPC licence requirements. Environmental & Energy Manager 07 Feb Dec 2012 Complete 25/03/2011 Page 2/3

24 Objective Objective Rationale 8 To improve the efficiency of resource and energy use. IDL is committed to energy conservation and recognise that the environmental impacts associated with on-site energy and resource usage are significant. Target Plan Responsible Creation Date Target Date Status Update 8.3 Reuse cavern water as process water in the plant, thus saving on total volume of water usage IDL intend to divert the cavern water that has been used for process cooling to the Bowen Water Treatment Plant, thus making it available as process water. Quality Assurance Manager 07 Feb Dec 2012 Ongoing 8.4 To reduce energy consumption and GHG emissions To assess the feasibility of installing a CHP system. Environmental & Energy Manager 01 Jul Jun 2010 Complete Objective Objective Rationale 9 To improve the level of environmental awareness and training at IDL. Employee and contractor training to address (i) the prevention of incidents with the potential for environmental consequences (ii) a site-wide awareness and commitment to achieving IDLs environmental Target Plan Creation Date Target Date Status Update 9.1 Provide ongoing training to all employees on general environmental awareness Re-induct all employees and cover site rules and best practice. Environmental & Energy Manager 07 Feb Dec 2010 Ongoing 25/03/2011 Page 3/3

25 1.1.2 To perform a baseline flora and fauna survey. This will be carried out as part of the EIA for the planning application for the distillery expansion programme Upgrade of outfall pumping station. This will be carried out as part of the expansion programme To investigate the possibility of recovering process CO 2 emissions. This is being progressed with a third party To check the adequacy of containment measures for spillage at the effluent outfall. This will be addressed as part of the distillery expansion programme Continue waste contractor audit programme. A number of waste contractors were audited during the year. This was the second year of a three year cycle which, when complete, will cover over 85% of our routine waste arisings Decommissioning plan for the old fermenter vessels. The 18 vessels were removed in Q2/Q The resulting 500t of scrap metal was disposed of using an approved waste disposal contractor Reuse waste cavern water as process water. A new water treatment plant is being designed at the moment. This will enable the reuse of once-through cavern cooling water as process water and thus have a significant impact on our water footprint To assess the feasibility of installing a CHP system. In light of the impending distillery expansion the decision on CHP is on hold pending the design of a more energy efficient distillation process Re-induct all employees and cover site rules and best practice. A customized, site specific and license specific Environmental Awareness training course was developed and over 100 employees and contractors have attended. This will be an ongoing project.

26 Environmental Management Programme - Proposal

27 Environmental Objectives & Targets Proposal 2011 Return to Index Objective 1 To develop and improve site-wide environmental management in accordance with ISO and related IPC Licence. Objective Rationale The environmental management system provides a structured framework for co-ordinating site-wide environmental affairs and sustaining IDLs policy of continual improvement. Target Plan Responsible Creation Date Target Date Status Update 1.2 IDL intends to establish a baseline for flora and fauna levels at the sites so as to preserve the ecological habitats that exist To perform a baseline flora and fauna survey. Environmental & Energy Manager 07 Feb Dec 2012 Objective Objective Rationale 2 To reduce emissions to sewer from IDL. The IPPC licence (No. P ) contains a number of specific conditions regarding the monitoring, control and reduction of emissions to sewer and waters. The emissions have been calculated as significant. Target Plan Responsible Creation Date Target Date Status Update 2.1 To replace the existing pumps within the main on Upgrade existing pumps within the main on-site Environmental & Energy Manager 01 Jan Dec 2012 site pumping station. pumping station (this project will be implemented as part of the overall plant upgrade works). Objective 3 To reduce emissions to atmosphere from the IDL Site. Objective Rationale The evaluation of environmental impacts has identified emissions to atmosphere as significant. Target Responsible Creation Date Target Date Status Update 3.2 To continue to investigate possible methods of CO 2 recovery IDL intend to continue to investigate methods of recovering process CO 2 emissions. Environmental & Energy Manager 07 Feb Dec /03/2011 Page 1/3

28 Objective 4 To reduce emissions to ground and water, including groundwater, from IDL Objective Rationale The Register of Aspects & Impacts has identified the impacts associated with emissions to ground as significant. In addition, the IPPC licence contains a number of specific conditions regarding monitoring, control and other measures to protectground and groundwater. Target Plan Responsible Creation Date Target Date Status Update 4.3 Review containment measures for spillage of waste water at the effluent outfall IDL intend to check the adequacy of containment measures for spillage of waste water at the effluent outfall. Environmental & Energy Manager 07 Feb Dec To ensure the integrity of unbunded vessels Conduct integrity tests on specific bulk tanks every two years using external contractor To demonstrate the quality of self-monitoring data To participate in a recognised proficiency scheme covering the in-house analytical data. Environmental & Energy Manager 27 Feb Dec 2011 Quality Assurance Manager 25 Mar Jun 2011 Objective Objective Rationale 6 To control and minimise waste generated at IDL Midleton so as to prevent pollution. The control of waste (storage, segregation, disposal, etc) and reduction of waste at source is an integral part of IDLs business and is part of IDLs IPC Licence (No. 442). Target Plan Responsible Creation Date Target Date Status Update 6.1 Conduct waste contractor audits Continue waste contractor audit programme Environmental & Energy Manager 07 Feb Dec 2011 Objective Objective Rationale To prevent incidents with the potential for environmental consequences. Projects designed to prevent incidents with the potential for environmental consequences will help to minimise emergency emissions to air, water and land. Target Responsible Creation Date Target Date Status Update 7.8 Fire water retention To provide a fire water retention system for the Environmental & Energy Manager 25 Mar Dec 2013 upper catchment area of the site. 7.9 Secondary containment To provide secondary containment for the Environmental & Energy Manager 25 Mar Dec 2013 Vathouse To provide secondary containment for the Spirit Environmental & Energy Manager 25 Mar Dec 2013 Store To provide secondary containment for the Tanker Station. Environmental & Energy Manager 25 Mar Dec /03/2011 Page 2/3

29 Objective Objective Rationale 8 To improve the efficiency of resource and energy use. IDL is committed to energy conservation and recognise that the environmental impacts associated with on-site energy and resource usage are significant. Target Plan Responsible Creation Date Target Date Status Update 8.3 Reuse cavern water as process water in the plant, thus saving on total volume of water usage IDL intend to divert the cavern water that has been used for process cooling to the Bowen Water Treatment Plant, thus making it available as process water. Quality Assurance Manager 07 Feb Dec 2012 Objective Objective Rationale 9 To improve the level of environmental awareness and training at IDL. Employee and contractor training to address (i) the prevention of incidents with the potential for environmental consequences (ii) a site-wide awareness and commitment to achieving IDLs environmental Target Plan Creation Date Target Date Status Update 9.1 Provide ongoing training to all employees on general environmental awareness Re-induct all employees and cover site rules and best practice. Environmental & Energy Manager 07 Feb Dec /03/2011 Page 3/3

30 4.0 RELATIONSHIP WITH IPPC LICENCE CONDITIONS AND REGISTER OF ENVIRONMENTAL ASPECTS AND IMPACTS Schedule 6(i) of IDL s IPPC Licence (No. P ) includes a list of specific items to be addressed in the Schedule of Objectives and Targets. Table 4.1 summarises the targets listed in the IPPC licence (No. P ) and the plans IDL has to ensure that they are achieved. TABLE 4.1 Reuse of timber pallets 6.6 List I and List II substance 1.2 reductions Reduction in noise emissions from the site 5.2 Reduction in the volume 2.2 and pollutant concentration of emissions to sewer Integrity testing of tanks 4.17 Recovery of CO2 from fermenters 3.3 Table 4.2 below summarises the targets and plans, which relate to the significant environmental impacts identified in the Register of Environmental Aspects and Impacts. TABLE 4.2 Emissions to sewer Emissions to water (including groundwater) 2.1 to 2.20 inclusive 4.1 to 4.19 inclusive Water Usage Air Emissions Hazardous waste Emergencies 7.1 to 7.10 inclusive 4.0 Licence-Specific Reports

31 Tank and pipeline testing and inspection report Noise Monitoring Atmospheric monitoring Groundwater Monitoring (GW1 to GW5) List I & II substance reductions Bund Inspection Report Review of Environmental Liabilities Insurance Cover All other required reports are contained in the previous sections. Appendix I: Repairs to Foul & Organic Drain Report Appendix II: Atmospheric Monitoring Report Appendix III: Groundwater Monitoring Results

32 Tank and pipeline testing and inspection report A weekly inspection of valves and flanges in sensitive areas is carried and a record of the inspection is maintained. There were no issues to report. A list of critical vessels is maintained and these are subjected to an inspection every two years by an independent agency. The inspection was last conducted in July 2009 and is next due in The foul and organic drains were subjected to inspection/ testing programme in Q3 of A programme to address the remedial action was completed.in A summary of the repairs is contained in Appendix I: Repairs to Foul & Organic Drain Report. Noise Monitoring A daytime boundary noise survey was conducted on 21 st May 2009 and, due to weather conditions, a nighttime survey on the 25 th /26 th May 2009 by AWN Consulting. The results show that the noise levels are in compliance with the License conditions with the exception of the nighttime levels at Noise Sensitive Location 1 (NSL1). The next survey will be conducted in 2012 Atmospheric Monitoring The annual atmospheric emissions monitoring was conducted in November 2010 by Odour Ireland. The results indicate that all emissions were within the license limits. A copy of the report is contained in Appendix II: Atmospheric Monitoring Report. Groundwater Monitoring (GW1 to GW5) Four boreholes, GW1 to GW4, are monitored annually for groundwater and the fifth, GW5, is monitored biannually for groundwater and landfill gas. The analytical results for GW1 to GW4 show predominantly normal groundwater values. GW5 is located in the disused landfill and was sunk to bedrock level and for the past number of years the borehole has been dry indicating little or no infiltration. The landfill gas analysis occasionally shows trace levels of methane and carbon dioxide. A copy of the report is contained in Appendix III: Ground Water Monitoring Report List I & II substance reductions There are no List I or List II substances on site. Bund Inspection Report All bunds were inspected by an independent third party in 2009 as required by the Licence. The next integrity test is due in 2012.

33 Review of Environmental Liabilities Insurance Cover Irish Distillers Ltd. and its parent company Irish Distillers Group Ltd are subsidiaries of the French multinational drinks company Group Pernod Ricard. Irish Distillers Group and Subsidiary Companies carry a Public Liability Policy which is placed with a panel of insurers, AXA Insurance Company being the leading office. The following cover is provided: Public/Products Liability Limit of Indemnity Accidental Pollution Greater than 13,000,000 any one event 50,000,000 per year Pollution cover applies if it is caused by a sudden, identifiable, unattended and unexpected incident which takes place in its entirety at a specific time and place during the period of insurance. Pollution or contamination is defined in the policy to mean: 1. All pollution or contamination of buildings or other structures or of water or land or the atmosphere and; 2. All loss or damage or injury directly or indirectly caused by such pollution or contamination. This level of cover is in excess of the potential liabilities outlined in the Environmental Liabilities Risk Assessment report submitted to and approved by the Environmental Protection Agency.

34 Appendix I: Repairs to Foul & Organic Drain Report

35 Allen Barber Engineering Consultants Deanrock Business Park, Togher, Cork. Telephone: Fax: IRISH DISTILLERS LIMITED REPORT ON FOUL SEWER & ORGANIC DRAIN REPAIR / REPLACEMENT SCHEDULE Document Status A For Comment RA PB RA Revision For By/Date Checked/Date Approval/ Date IDL Drain Repair 1 Repair Report

36 Allen Barber TABLE OF CONTENTS 1.0 BACKGROUND 2.0 SCOPE OF WORK & SPECIFICATION 3.0 SCHEDULE 4.0 ACTUAL SCOPE OF WORK 5.0 TESTING APPENDIX 1 TEST RESULTS IDL Drain Repair 2 Repair Report

37 Allen Barber 1.0 BACKGROUND Under the terms of its IPPC Licence, Irish Distillers Limited (IDL) undertakes an assessment of the condition of its site foul sewer and organic drainage systems. This includes hydrostatic and/or air testing, and general assessment of the drains conditions, with CCTV surveys being carried out where required. The assessment is done on a three-year cycle, with the latest survey carried out by Project Management and Dyno-Rod in July This detected a number of defects, and a report was issued listing these and recommending that remedial action be undertaken on a prioritised basis. CCTV reports were also issued to aid in location of defects. These reports were submitted to the EPA and should be read in conjunction with this report. Following receipt of the reports, IDL engaged Allen Barber Limited to implement a programme of repair and/or replacement of defective drains and manholes. 2.0 SCOPE OF WORK & SPECIFICATION A scope of work and specification document was drawn up for each of the two systems. This detailed the repair work to be undertaken based on the assessment reports, the materials to be used, etc. It was recognised that these scopes could change significantly as the work progressed and pipelines were excavated and exposed for external inspection. 3.0 SCHEDULE Schedules were drawn up which indicated that work on the repairs would commence in October 2009 and be complete by the end of April In the event the work was substantially complete by the end of May 2010 and a programme of re-testing of the repaired pipelines was undertaken in the July 2010 plant shutdown. This identified minor defects in a limited number of areas; repair of these and final re-testing was complete in October The main reason for the delay in completing the works was the substantial increase in the scope undertaken, including the full replacement of lines which had been assumed to be reparable. IDL Drain Repair 3 Repair Report

38 Allen Barber 4.0 ACTUAL SCOPE OF WORK The actual scope of work completed is set out in the following schedule: ORGANIC DRAIN MH 22 MH 4 MH 22 has been eliminated, the existing Polypropylene line from MH 21 has been extended to connect directly to MH 4. Manhole connections were made good with vibrated concrete coated internally with a chemical-resistant material. MH 22 MH 21 Defective connections in the existing Polypropylene line were exposed and repaired. MH 21 MH 21.1 Defective connections in the existing Polypropylene line were exposed and repaired. MH 24 MH 23 The cracks in the existing Polypropylene pipeline were exposed and repaired with Polypropylene sections extrusion welded. The initial test failed, apparently due to 2no. poorly-made lateral connections, which service the redundant fermenter base. These connections were exposed and blanked off and a subsequent test was successful. Work in this area was delayed due to demolition of the redundant fermenter vessels. MH 4 MH 24 A new Polypropylene line was laid from MH 4 to MH 1. MHs 2 and 3 were eliminated as part of this work (these drained the redundant fermenters). Manhole connections were made good with vibrated concrete coated internally with a chemical-resistant material. MH 27 MHs 7 & 8 This system was demolished and replaced in Polypropylene, with stainless steel connections to the underfloor drainage system in the Still House. The system was connected on the downstream side to an existing Polypropylene line discharging to the High Wines Tank bund sump. MH 5 MH5.1 IDL Drain Repair 4 Repair Report

39 Allen Barber A new shallow Polypropylene line was laid to reverse flow from MH 5.1 to MH 5. The submersible pump set was relocated to MH 5 and connected to the High Wines Tank bund sump via a stainless steel rising main. The existing defective line from MH 5 to MH 5.1 was sealed off with vibrated concrete coated internally with a chemical-resistant material. MH 26 MH 15 The existing lined vitreous clay lines from MH 15 to 14 and from MH 14 to 26 have been replaced in Polypropylene. MH 14 remains in place with new connections. Manhole connections were made good with vibrated concrete coated internally with a chemical-resistant material. MH 19 MH 20 On exposing this pipeline (lined vitreous clay) at the identified defective area, it was discovered that This line was replaced in its entirety with Polypropylene, from the Mill Race to the Reception Pit, including removal of MH 19. A new intermediate manhole was constructed at WH 2. Manhole connections were made good with vibrated concrete coated internally with a chemical-resistant material. This work included a crossing of the Mill Race, which was restored and the affected area sealed with a bentonite-based GCL. MH 17 MH 18 This line was replaced in Polypropylene. Manhole connections were made good with vibrated concrete coated internally with a chemical-resistant material. FOUL SEWER MH 1 MH 2 The damaged area of pipe was exposed and repaired a new with PVC section. The initial test failed, and an in-situ sleeve repair also was unsuccessful, so the entire line has now been replaced in new PVC. Repairs to manhole benching were also carried out. MH 26 Central Lab A new 150mm PVC line was laid from the Central Laboratory system directly to MH 26 to correct the backfall which had existed in the system. MH 12 MH 34 This line was excavated and replaced in new PVC. IDL Drain Repair 5 Repair Report

40 Allen Barber MH 33 MH 6 The damaged area of pipe identified on the CCTV survey was exposed and repaired in PVC. MH 37 MH 36 The faulty joint identified on the CCTV survey was exposed close to MH 36. This was then repaired using a GRP wrapping bonded to the liner inside the vitreous clay pipe and surrounded in vibrated concrete. MH 11 MH 4 This serves a single upper floor toilet in the Still House. A new PVC line was installed from the SVP to MH 11, with MH 4 replaced by a Wavin AJ. MH 24 MH 23 The defects identified appear to be lateral gully connections, but do not leak in normal service. This line in fact takes drainage from the laboratory sinks rather than any sanitary appliances. It passes under a landscaped areaso that replacing the line would cause unnecessary disruption. MH 44 MH 43 This line was re-tested and passed, so no repair work proved to be necessary. 5.0 TESTING The completed repair works were tested by Dyno-Rod in accordance with the provisions of the EPA IPC Guidance Note on Storage and Transfer of Materials for Scheduled Activities. The results are set out in Appendix 1. Robert Allen B.E., M.Sc., C.Eng., M.I.E.I. IDL Drain Repair 6 Repair Report

41 Appendix II: Atmospheric Monitoring Report

42 ODOUR & ENVIRONMENTAL ENGINEERING CONSULTANTS Unit 32 De Granville Court, Dublin Rd, Trim, Co. Meath Tel: Mobile: STACK EMISSION TESTING OF LICENCED EMISSION POINTS AT IRISH DISTILLERS LTD. MIDLETON DISTILLERIES, MIDLETON, CO. CORK. PERFORMED BY ODOUR MONITORING IRELAND ON BEHALF OF IRISH DISTILLERS LTD. PREPARED BY: ATTENTION: LICENCE NUMBER: LICENCE HOLDER: FACILITY NAME: Dr. Brian Sheridan Mr. Aidan Curran PO Irish Distillers Limited Midleton Distilleries DATE OF MONITORING VISIT: 24 th November 2010 NAME AND ADDRESS OF CLIENT ORGANISATION: Irish Distillers Limited, Midleton Distilleries, Midleton, Co. Cork NAME AND ADDRESS OF MONITORING Odour Monitoring Ireland, Unit 32 DeGranville Court, Dublin Road, Trim, ORGANISATION: Co. Meath DATE OF REPORTING: 01 st Feb 2011 NAME AND THE FUNCTION OF THE PERSON APPROVING THE REPORT: Dr. Brian Sheridan, Managing Partner, Odour Monitoring Ireland REPORT NUMBER: REVIEWERS: 2011A45(2) Mr. Aidan Curran