AGV AUTOMATED GUIDED VEHICLE For a continuous improvement process KAIZEN

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1 CREFORM AGVs are easily configurable, independently controlled units with a selfsufficient power supply by means of gel batteries. The AGVs have a modular unit construction and are easy to program for the optimization of customer s material flow. AGV AUTOMATED GUIDED VEHICLE For a continuous improvement process KAIZEN Easy configurable and extendable: Magnetic tape for guidance and command orders mean simple installation without special floor treatment. Therefore simple adaptations to changes in production processes are possible. If a traffic control for managing the priority at junctions is used, AGVs and driving loops can simply be added to the system later on. CREFORM is strong in customer service: Speedy response time Technical project planning Complete service: Installation of AGV driving course and equipment, plus monitoring of the system at the start of real time production Maintenance of AGV system on request Hotline support for problems CREFORM Technik GmbH n Wolfsburger Str. 10 D Baunatal n Tel. +49 (0) n Fax +49 (0) n n - 1-1

2 AGV-A50034 CREFORM Standard crawler-agv Towing Pin Body frame (welded steel) SIEMENS PLC with Text display Indicator light Direction Indicator Sick Laser Scanner Control buttons Emergency stop Technical data Speed: Tracking: Tractive power: Max load capacity: Voltage: Standard 4 / 30 / 50 m min Magnetic 17 kg 110 kg 24 Volt DC Battery number: 2 Battery type: Service life: Total weight: Dimensions LxWxH: Banner Gel 100 Ah 8 Hours (with fully charged battery) 230 kg including battery 1312 x 560 x 450 mm 2 CREFORM Technik GmbH n Wolfsburger Str. 10 D Baunatal n Tel. +49 (0) n Fax +49 (0) n n

3 Special Functions AGV Brain The SIEMENS PLC represents the brain of the AGV. Every AGV is SPS programmed and decides autonomously how to interact with its environment. Without the use of a traffic control the AGV detects and executes commands placed along the travelling route. With a traffic control it behaves as slave and drives only when getting the permission. Specification: SIEMENS PLC S7-224XP SIEMENS TD400, 4 rows with blue background colour and white text Traffic Control The CREFORM Traffic control manages priority at junctions and is the heart of a customized AGV system. Communication with AGVs via W-LAN. SIEMENS S7-300 Series Touch display MP Handles up to 30 AGVs Monitoring AGVs in real time for current position and status Analyzing function: event logging Available: SMS-Alert Function. Operator is informed via SMS in the case of error. Available: Information-Share-Function. System information is written by Traffic Control on provided server. CREFORM Technik GmbH n Wolfsburger Str. 10 D Baunatal n Tel. +49 (0) n Fax +49 (0) n n - 3-3

4 RFID - Course Control System If a traffic control is used, the AGV is equipped with RFID antenna for reading command transponders along the way. Benefits: Safe command detection in slow, middle and high speed Big command range Necessary for AGV monitoring Safety and Indication System ɵɵrfid antenna and transponder The CREFORM AGV matches the latest CE requirements with original part safety devices. Performance Level D. SICK Security Laser Scanner module Standard person security with 3 changeable detection setups Can be upgraded to a module with 16 changeable detection setups Each Setup consists of Warning Zone (slows down the AGV) and Emergency Zone (stops the AGV) With this big range of security zone setups every customer specified travelling route can be covered Indicator light Yellow and Red light show 9 different statues of AGV driving unit ɵɵsick Security Laser Scanner module ɵɵindicator light Direction indicators notify which path the AGV takes at junctions Melody Box with selectable tones and regulable volume. Operator speed setting The multimonitor is connected to the AGV driving unit. With this device three predefined speeds, slow speed, middle speed and maximum speed, can easily be set by the operator to suit customer s requirements. ɵɵdirection Indicator ɵɵmelody Box ɵɵspeed setting device 4 CREFORM Technik GmbH n Wolfsburger Str. 10 D Baunatal n Tel. +49 (0) n Fax +49 (0) n n

5 AGV driving Unit The driving unit module is mounted under the AGV. Exchangable AGV driving unit with different specification: 50 m/min and 340 kg total weight 35 m/min and 460 kg total weight 25 m/min and 680 kg total weight Easy dismantling Easy release function hand lever disengages the AGV driving wheel powerless, simple and inexpensive Battery Quick Exchange System The AGV is equipped with a battery cassette in the back which contains quick exchange power connectors. Ergonomic: No wires No lose connectors which have to be searched Power Connection is made by inserting the battery cassette Ball bearings for reduced push and pull effort Battery cart eliminates lifting or carrying the batteries Connecting plug Charger (example) Battery cassette AGV CREFORM Technik GmbH n Wolfsburger Str. 10 D Baunatal n Tel. +49 (0) n Fax +49 (0) n n 5-5 -

6 AGV-M50066 STD Customised AGV solution AGV-Description AGV load carrier with three speed levels and magnetic guidance for efficient material transport Driving in four directions possible! Forward, backward and sideward Technical data Speed: Tracking: Tractive power: Trailing load*: Max load capacity: Voltage: Battery number: 2 Battery type: EXIDE Gel 120 Ah Single components AGV drive unit FH-M50066 MC2 Safety box M-Typ 24 Volt SICK Bicolour optical warning detector SICK S-300 with 4 zones RFID Antenna for move commands Battery charge display Standard 4 / 30 / 50 m min Magnetic 29 kg 450 kg 300 kg 24 Volt DC Service life: Total weight: Dimensions LxWxH: 8 Hours (with fully charged battery) 250 kg including battery On request * at 1% gradient based on polyurethane wheels and a flat industrial floor. 6 CREFORM Technik GmbH n Wolfsburger Str. 10 D Baunatal n Tel. +49 (0) n Fax +49 (0) n n

7 Custom AGV Examples AGV with 24 volts scissor lift table and rotary plate for mobile assembly with automatic elevation adjustment by RFID Forward and reverse driving AGV for front transfer of replenished and empty transport boxes Mobile assembly unit for cockpit production Tugger type AGV with train-carts CREFORM Technik GmbH n Wolfsburger Str. 10 D Baunatal n Tel. +49 (0) n Fax +49 (0) n n 7-7 -

8 Sphere of Influence Germany CREFORM Technik GmbH Europe GREENLAND Japan Yazaki Kako Corporation. Asia USA CREFORM Corporation North/South America and Australia ICELAND Thailand CREFORM yazaki (THAILAND) CO.,LTD. The system was invented in 1965 by Yazaki Kako. Main target SWEDEN was to develop a material handling system for Toyota which should allow Kaizen (constant improvement) due to flexibility, simpleness and individual planning. FINLAND NORWAY RUSSIAN The CREFORM Technik GmbH (Germany, founded in 1999) is a joint venture of Yazaki Kako Corporation. (Shizuoka, Japan) and the subsidiary CREFORM Corporation (Greer, USA). ESTONIA LATVIA LITHUANIA DENMARK RUSSIAN IRELAND UNITED KINGDOM NETHERLANDS BELARUS POLAND UKRAINE BELGIUM GERMANY CZECH SLOVAKIA LUXEMBOURG LIECHTENSTEIN SWISS FRANCE AUSTRIA MOLDOVA HUNGARY ROMANIA SLOVENIA CROATIA ANDORRA SAN MARINO MONACO BOSNIA AND HERZEGOVINA SERBIA MONTENEGRO ITA LY MACEDONIA VATICAN PORTUGAL BULGARIA ALBANIA S PAIN TURKY From the headquarter in Baunatal, Germany, CREFORM Technik GmbH supplies customers all over Europe HELLENIC and parts of Asia. Stored standard parts ordered in the morning are shipped out on the same day CREFORM Technik GmbH n Wolfsburger Str. 10 D Baunatal n Tel. +49 (0) n Fax +49 (0) n n MOROCCO ALGERIA TUNISIA MALTA

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