Fair Portfolio Spring 2016

Transcription

1 Fair Portfolio Spring 2016 Advanced Coating Systems S W I S S Q U A L I T Y Main Products and New Developments Coating System Series (attachment 1) The small Startupmachine (attachment 2) LARC+: Cathodes with new magnetic field system World premiere at GRINDTEC 2016, Augsburg, Germany 3 The small DLC unit The propitious machine for SMEs The medium size SME system The high performance, extremely flexible machine (attachment 3) Fast process upgrade (hardware+software) Presented at Metav Düsseldorf, Germany MACH Birmingham, UK SIMTOS, Seoul, Korea CCMT, Shanghai, China The large plant Coatings for Cutting, Forming, and Components (attachment 4) Standard coatings, like AlTiN, and DLC Nanocomposites and Nanolayers, like naco, and TIXCo State of the Art coatings, like AlCrN, TiB, and TripleCoatings 3 2, Future coatings, like QuadCoatings 4, SCiL, and nacox ALL 4 : The new universal coating Service and ProjectEngineering ServiceConcept for Premium Plus Customers (attachment 5) An indicator for professionalism Peripheral Equipment for Coating Systems Productive Decoating, super fast without cobalt leaching (attachment 6) Cleaning, spacesaving with one chamber system Quality control and handling Edge preparation with brushing with 5CNCaxes dry and wet blasting drag finishing magnet finishing

2 The integration of flexible coating into the manufacturing production requires complete turnkey solutions. PLATIT offers complete coating systems including all necessary peripheral equipment and technologies for: Turnkey Solutions for Coating Systems Handling Cleaning Stripping Coating Pre and Post Treatment Quality Control s urface pretreatment by polishing, brushing and/or micro blasting, onechamber vacuum cleaning with "startandforget" operation, stripping of coatings from HSS and carbides, handling for loading and unloading of substrates and cathodes, quality control systems according to ISO and 1 1

3 The New Small Unit to Start Up Your Coating Business New Features: Enhanced cathode spot control based on: New magnetic field system (LARC+) Low frequency pulsed ARC Enhanced LGD plasma cleaning efficiency Preheating of the chamber Increased deposition rate Longer target life 2

4 The Most Flexible Coating Unit of the World Fast Process Upgrade: Lightweight carousels and gearboxes Preheating of the chamber Enhanced LGD plasma cleaning efficiency Overlapped heating and etching 3

5 & 4 : ALL AlCrTiN 4 nacox 4 Extended Coating Recipe Set AlTiCrN 3 TiXCo 3 AlTiCrN 4 nacro 4 TiXCo 4 nacro ALL : AlCrTiN AlTiCrN AlCrN Dedicated nacox 4 Triple Coatings 3 Coatings 4 naco 4 SCiL naco nacro 3 4 DLCVIc AlCrN 3 3 nacro 3 TiXCo 3 naco 3 AlTiN 3 CROMVIc 3 CrTiN 3 4

6 ServiceConcept for Coating Systems An Indicator for Professionalism Advanced Coating Systems S W I S S Q U A L I T Y Service Packages WWS World Wide Service Standardized scopes of supply and services. PLATIT recommends frequent services every 6 months. Small Service Standard Service Small Service Big Service After 6 months After 12 months After 18 months After 24 months Premium Plus status is awarded to customers upon regular completion of all four packages Premium Plus Premium Plus advantages based on 6/12/18/24 service concept: Constant coating quality Reduced maintenance cost Maximized machine uptime Free support via phone and internet Service Options Official PLATIT Service Label Each serviced unit is identified by a service label, which includes a link that leads the user to the PLATIT service database. This database describes all carried out services and indicates upcoming recommended maintenance work. Maintenance Options Production Optimization Customized Service 5

7 CT40 Decoating System Decoating System Free programmable computer controlled decoating unit The decoating process is supplied by pulsed signal Automatic process end detection possible 1. Stripping of coatings with TiN adhesion layer Ultra fast stripping down to TiN Stripping of the TiN adhesion layer with ST40 modules No cobalt leaching 2. Stripping of coatings without TiN adhesion layer Ultrafast stripping down to the substrate material Post treatment needed Special insulated holders are available for shank tools, hobs and inserts Patent pending. Fast Stripping Processes Carbide Shank Tools HSS Hobs Chemicals Chemicals Chemicals Coatings Module CT40 Time Chemical S Module ST40HM Time Decoating Recipe Module CT40 Time TiN 4 5 h THM x x x x x TiCNgrey 8 h THM x x x x x TiAlN 2 min x 10 min THM x x x x x AlTiN 2 min x 10 min THM x x x x x CrN 2 min x x 10 min CrTiN 2 min x 10 min THM x x x x x 10 min AlCrN 2 min x x 10 min TiN/AlCrN 2 min x 10 min THM x x x x x 5 min AlTiCrN 2 min x 10 min THM x x x x x 10 min naco 2 min x 10 min THM x x x x x nacro 2 min x x 10 min TiXCo 2 min x 1 h THM x x x x x x Posttreatment Galvanic support Valid for d=10 mm tools, coated with standard recipes with a coating thickness of 2 µm PYT B H K K C Module ST40HM Time Decoating Recipe Posttreatment H AlZiRo+ 1 h THSS x x 2 h THSS x x 2 h THSS x x 2 h THSS x x x x x x x 10 min THSS x x x x x x x 10 min THSS x x x x 10 min THSS x x 2 h THSS x x x x x 2 h THSS x x Valid for hobs Ø 80 x 180 mm coated with standard recipes with a coating thickness of 4 µm Dedicated coating processes for TripleCoatings and QuadCoatings are also available 6

8 Current PLATIT Leaflets Spring 2016 Advanced Coating Systems S W I S S Q U A L I T Y 1. th Compendium 56 Edition th th th English, German, Chinese, Japanese (54 ), Russian (47 ), Korean (47 ) 2. th rd Short Catalogue 7 Edition English, German, Chinese, Japanese (3 ) 3. Triple&QuadCoatings Coating Guide English, German 4. p111plus English, German 5. p411 English, German 6. p1511 English, German 7. Coating Units of the Series 11 English, German 8. Coating of Large Chunks English, German 9. New QuadCoatings 4 for Milling English, German 10. At Which Job Coating Costs Can a SME Think about Investing into a Coating System English, German 11. Do It Yourself in Trend English, German 12. The Most Important Criteria of Coating Users English, German 13. Rotating Cathodes with Life Time Guarantee English, German 14. Lightweight Carousels English, German 15. Triple and QuadGearboxes English, German 16. Micro Structuring Methods English, German 17. CNC Brushing English, German 18. Productive Decoating English, German 19. Main Products and New Developments 2016 English, German Design: Editor: Dr. Tibor Cselle SCiL DLCVIc naco nacro TiXCo nacox ALL : AlCrTiN AlTiCrN AlCrN Dedicated