ISO 9001:2008 and AD2000 Merkblatt WO Certified Company. Engineering of Steel

Size: px

Start display at page:

Download "ISO 9001:2008 and AD2000 Merkblatt WO Certified Company. Engineering of Steel"

Norah Andrews
5 years ago
Views:

1 ISO 9001:2008 and AD2000 Merkblatt WO Certified Company Engineering of Steel

Continuous improvement focused on the sustainable development of the business.

product manufacturers, powered by advanced know-how & technical expertise, we are well placed to meet the stringent requirements of our valuable customers.

JAGDAMBA is an ISO 14001: 2004 & 9001: 2008, PED ADW & AD2000 MERKBLATT WO certified company, manufacturing Stainless Steel, Alloy Steel, Carbon Steel, Duplex Steel &

integrated in-house Melting, Rolling, Casting, Annealing & Heat Treatment facilities. Our total production capacity is 80,000 MT/year.

Striving for increasingly better quality is an essential part of our company s life, viewed in relation to productive excellence, customer satisfaction and safety.

2 Company Profile Vision: We aspire to be the most trusted and preferred supplier of value added steel with world class quality of products and services. Mission: Jagdamba is committed to promote integrated responsible behavior and value for social and environmental well-being. Continuous improvement focused on the sustainable development of the business. Introduction: Jay Jagdamba Profile Engineering Products Limited (formerly known as Shree Jay Jagdamba Stainless Steel Limited) is India s one of the largest long product manufacturers, powered by advanced know-how & technical expertise, we are well placed to meet the stringent requirements of our valuable customers. Our specialised team concentrates on the research and development activities to maintain our position of being the finest in the industry. JAGDAMBA is an ISO 14001: 2004 & 9001: 2008, PED ADW & AD2000 MERKBLATT WO certified company, manufacturing Stainless Steel, Alloy Steel, Carbon Steel, Duplex Steel & Precipitation Hardening Steel in Billets, Ingots, Hot Rolled, Bright Round, Hex,, Threaded, Flat, Angle Bars & Flanges with complete art of manufacturing with integrated in-house Melting, Rolling, Casting, Annealing & Heat Treatment facilities. Our total production capacity is 80,000 MT/year. JAGDAMBA pursues the highest quality standards in its products and services. Striving for increasingly better quality is an essential part of our company s life, viewed in relation to productive excellence, customer satisfaction and safety. Jagdamba is committed to meeting the requirements of its Quality Management System, taking practical steps to improve the system and ensuring that its staff, at all levels, understands its content and thereby implementing it. Jagdamba is capable of providing complete range of steel solution with philosophy of Source, and Service. The foundation of our business heritage continues to be based on quality, customer service and performance. Certification ISO 9001:2008 PED ISO 14001:2004 NABL CE

CONTINUOUS CAST BILLETS / BLOOMS Size 80 mm x 80 mm 100 mm x 100 mm 120 mm x 120 mm 140 mm x 140 mm 160 mm x 160 mm 200 mm x 200 mm Type Wt/Mtr 45 75 113 152 200 314 Length up to 9 meter Saw end cuts

in square, octagonal and round shapes as following: Ingot Size (In Inches) Shape of Ingot Ingot Weight (In Kilograms) 8" X 9" X 52" 500 9 X 11" X 52" 740 11" X 14" X 52" 1050 14" X 17" X 72" 2400 16"

5 METER Round 5600 Spot Grinded or Fully Grinded Cropped Ends Free from surface defects or cracks Ingots are supplied with smooth ends 100% tested through handheld spectrometer Every piece is marked

Ultrasonically tested Spot grinded or fully grinded surface Free of surface defects/crac Cold Sawable Smooth ends without sharp edges 100% Material identity tested through handheld Spectrometer HOT

3 CONTINUOUS CAST BILLETS / BLOOMS Size 80 mm x 80 mm 100 mm x 100 mm 120 mm x 120 mm 140 mm x 140 mm 160 mm x 160 mm 200 mm x 200 mm Type Wt/Mtr Length up to 9 meter Saw end cuts Spot grind or fully grind condition (as per request) Suitable for Forging, Re-rolling, Ring Rolling & Up-setting Marked with Heat Number, Grade & Size Standard - AS, ASME, EN, DIN FORGING QUALITY INGOTS With a wide range of Stainless and Alloy Steel grades, we offer variety of ingots in weight up to 22 M.T. in square, octagonal and round shapes as following: Ingot Size (In Inches) Shape of Ingot Ingot Weight (In Kilograms) 8" X 9" X 52" X 11" X 52" " X 14" X 52" " X 17" X 72" " X 20" X 55" " X 24" X 72" " X 30" X 62" Polygonal DIA X 2.5 METER Round DIA X 2.5 METER Round DIA X 2.5 METER Round 5600 Spot Grinded or Fully Grinded Cropped Ends Free from surface defects or cracks Ingots are supplied with smooth ends 100% tested through handheld spectrometer Every piece is marked with heat number, grade, size and weight HOT ROLLED ROUND CORNERED SQUARES (RCS) Size 35mm, 40mm, 45mm, 50mm, 63mm, 75mm, 85mm, 100mm, 120mm Length up to 8 Meters Hot Rolled ( Black ) Surface 100% Ultrasonically tested Spot grinded or fully grinded surface Free of surface defects/crac Cold Sawable Smooth ends without sharp edges 100% Material identity tested through handheld Spectrometer HOT ROLLED ROUND BARS Size 16 mm mm Hot Rolled (Black) Surface 100% Ultrasonically Tested Spotgrinded Length up to 8 Meters - Soft Annealing, Solution Annealing, Oil & Water Quenching, Tempered & Normalized Cold Sawable 100% material identity tested through handheld spectrometer WIRE ROD (HRAP) Grades 303, 304, 304L, 316, 316L, 410, 416, 420, 430F, 430L Size 5.5mm to 14 mm (diameter) Tolerance As per EN Surface Defect 1% of Diameter Coil Weight kgs Packing HDPE Wrapped coils 500 to 1000 kgs Solution Annealing for Austentic Grades, Normal Annealing for Martenisitic Grades Surface Treatment Hot Rolled or Hot Rolled Annealed and Pickled (with or without coating)

BRIGHT ROUND BAR 3 mm to 120 mm (1/8-4-3/4 ) Cold Drawn, Centreless Ground, Peeled & Polished. Rough Peeled or Smooth Turned bars. Surface finish 0.5 µmm to 1.5µmm max Straightness upt 0.

Bars End Finish Free from Burs,smooth saw cut, one end OR both end chamfered with 45 deg. Specifications As per EN, DIN, JIS, AS, BS, ASME, GHOST, AISI/Nace MRO175.

DIN 1013 Tolerance h8, h9, h11, k11, k12, k13 SQUARE & HEXAGONAL BRIGHT BARS 5 mm to 70 mm Hex 5 mm to 50 mm Length 3 to 6 Meters Tolerances h11, h12, h13 Surface Finish Cold Drawn, Shot Blast &

4 BRIGHT ROUND BAR 3 mm to 120 mm (1/8-4-3/4 ) Cold Drawn, Centreless Ground, Peeled & Polished. Rough Peeled or Smooth Turned bars. Surface finish 0.5 µmm to 1.5µmm max Straightness upt 0.5mm/ mtr to 1mm /mtr. 240,400,600 Grit Belt Polish Soft Annealing, Solution Annealing, Oil & Water Quenching, Hardening & Tempering & Normalizing. Bars End Finish Free from Burs,smooth saw cut, one end OR both end chamfered with 45 deg. Specifications As per EN, DIN, JIS, AS, BS, ASME, GHOST, AISI/Nace MRO175. Grade AISI 201, 202, 301, 302, 303, 304, 304L, 309, 310, 316, 316L, 316Ti, 321, 347, 410, 416, 420, 430, 430F, 431, 630, 15-5PH, 17-4PH, , 317L, F51, F60, 2205 Rough Turned tol. DIN 1013 Tolerance h8, h9, h11, k11, k12, k13 SQUARE & HEXAGONAL BRIGHT BARS 5 mm to 70 mm Hex 5 mm to 50 mm Length 3 to 6 Meters Tolerances h11, h12, h13 Surface Finish Cold Drawn, Shot Blast & Drawn, 240 Grit Belt Polished Annealed & Solution Annealed, Bars End Finish Free from Burs, Smooth Saw Cut, One End or both end chamfered with 45 deg. STAINLESS STEEL THREADED BARS Applications : Ground Anchors, Resin Anchors, Rock Bolts, Tie Bars, Roof and Hanger Bolts. Cold Drawn, Threading Grades 304, 304L, 316, 316L, B8, B8M, A2, A4 Diameter (Size) Metric M6 to M48, Inches - 1/4 to 2 Threading Method Thread Rolling Thread Fully Threaded Thread Type Class-1 & Class-2 ( Low and High Tensile Threaded Rod) Length 2/3/4 meter(6/12ft ) Length Tolerance -0 / +200 mm (-0 /+ 8 ) STAINLESS STEEL PRECISION BARS Applications : Piston Rods, Pump Shafts, Boat Shafts, Cylinder Shafts, Precision Machined Parts, Automotive Components & Others. Cold Drawn, Centreless Ground & Polished Peeled, Centresless Ground & Polished Grades 303, 304, 304L, 316, 316L, 410, 416, 420, 430F, 431, 630 (17-4 PH) & others Diameter (Size) 6mm to 25mm (1/4 to 1 ) 16mm to 85mm (5/8 to 3-1/4 ) Surface Finish Up to 20 RMS Max. Up to 0.5µmm max. Up to 20 RMS Max. Up to 0.5µmm max. Diameter Tolerance h7, h8, f7, f8 Half of AS A484 h7, h8, f7, f8 Half of AS A484 Straightness 0.5 mm per meter TIR ( inch per feet) Out of Roundness Half of Diameter Tolerence Half of Diameter Tolerence Length 3 upto 7 meter (12 upto 22 feet) 3 upto 7 meter (12 upto 22 feet) Length Tolerance -0/+50mm or +20mm or +10mm -0/+2" or 1 or 1/2-0/+50mm or +20mm or +10mm -0/+2" or 1 or 1/2 Annealed/Quench & Temepered Annealed/Quench & Temepered

HRAP EQUAL ANGLES Size (mm) 20 25 30 35 38 40 45 50 60 65 70 75 80 90 100 Thickness (mm) Size (Inches) Thickness (Inches), 8, 8, 9, 10 5, 6, 8, 9, 10 5, 6, 8, 9, 10 6,7, 8, 9, 10 6, 8, 9, 10, 12 6,

1/4, 5/16, 3/8, 1/2 1/4, 5/16, 3/8, 1/2 1/4, 5/16, 3/8, 1/2 1/4, 5/16, 3/8, 1/2 s Length up to 7 meters Hot Rolled Annealed Pickled (HRAP), Shot Blasted, Polished Both ends are Color Coded as per the

(mm) 20 25 30 35 40 50 60 65 70 75 80 90 100 Thickness (mm) Size (Inches) Thickness (Inches), 8, 9, 10, 12, 15, 8, 9, 10, 12, 15, 20, 8, 9, 10, 12, 15, 20, 25, 8, 9, 10, 12, 15, 20, 25, 30, 8, 9, 10,

5 HRAP EQUAL ANGLES Size (mm) Thickness (mm) Size (Inches) Thickness (Inches), 8, 8, 9, 10 5, 6, 8, 9, 10 5, 6, 8, 9, 10 6,7, 8, 9, 10 6, 8, 9, 10, 12 6, 8, 10, 12 6, 8, 10, 12 6, 8, 10, 12 3/4" 1" 1-1/8" 1-3/8" 1-1/2" 1-5/8" 1-3/4" 2" 2-3/8" 2-1/2" 2-3/4" 3" 3-1/8" 3-1/2" 4", 5/16, 5/16, 3/8 3/16, 1/4, 5/16, 3/8 3/16, 1/4, 5/16, 3/8 1/4, 5/16, 3/8 1/4, 5/16, 3/8, 1/2 1/4, 5/16, 3/8, 1/2 1/4, 5/16, 3/8, 1/2 1/4, 5/16, 3/8, 1/2 s Length up to 7 meters Hot Rolled Annealed Pickled (HRAP), Shot Blasted, Polished Both ends are Color Coded as per the Customers Specific Requirement Specifications as per EN, DIN, JIS, AS, BS, ASME, AISI, etc 100% identified by Handheld Spectrometer Laser printing as per grade, size & heat no HRAP FLAT BARS Size (mm) Thickness (mm) Size (Inches) Thickness (Inches), 8, 9, 10, 12, 15, 8, 9, 10, 12, 15, 20, 8, 9, 10, 12, 15, 20, 25, 8, 9, 10, 12, 15, 20, 25, 30, 8, 9, 10, 12, 15, 20, 25, 30, 35, 8, 9, 10, 12, 15, 20, 25, 30, 35, 40 5, 6, 8, 9, 10, 12, 15, 20, 25, 30, 40 6, 8, 9, 10, 12, 15, 20, 25, 30 6, 8, 10, 12, 15, 20, 25, 30, 35, 40 6, 8, 9, 10, 12, 15, 20, 25, 30, 35, 40 6, 8, 9, 10, 12, 15, 20, 25, 30, 35, 40 10, 12, 15, 20, 25, 30, 35, 40 10, 12, 15, 20, 25, 30, 32 3/4" 1" 1-1/8" 1-3/8" 1-5/8" 2" 2-3/8" 2-1/2" 2-3/4" 3" 3-1/8" 3-1/2" 4", 5/16, 3/8, 1/2, 5/8, 5/16, 3/8, 1/2, 5/8, 3/4, 5/16, 3/8, 1/2, 5/8, 3/4, 1, 5/16, 3/8, 1/2, 5/8, 3/4, 1, 1-1/8, 5/16, 3/8, 1/2, 5/8, 3/4, 1, 1-1/8, 1-3/8, 5/16, 3/8, 1/2, 5/8, 3/4, 1, 1-1/8, 1-3/8, 1-5/8 3/16, 1/4, 5/16, 3/8, 1/2, 5/8, 3/4, 1, 1-1/8, 1-5/8 1/4, 5/16, 3/8, 1/2, 5/8, 3/4, 1, 1-1/8 1/4, 5/16, 3/8, 1/2, 5/8, 3/4, 1, 1-1/8, 1-3/8, 1-5/8 1/4, 5/16, 3/8, 1/2, 5/8, 3/4, 1, 1-1/8, 1-3/8, 1-5/8 1/4, 5/16, 3/8, 1/2, 5/8, 3/4, 1, 1-1/8, 1-3/8, 1-5/8 3/8, 1/2, 5/8, 3/4, 1, 1-1/8, 1-3/8, 1-5/8 3/8, 1/2, 5/8, 3/4, 1, 1-1/8, 1-1/4 s Length up to 7 meters Hot Rolled Annealed Pickled (HRAP), Shot Blasted, Polished Both ends are Color Coded as per the Customers Specific Requirement Specifications as per EN, DIN, JIS, AS, BS, ASME, AISI, etc 100% identified by Handheld Spectrometer Laser printing as per grade, size & heat no FORGED & TURNED ROUND BARS 130 mm mm (5" - 20 ) Length General Surface 3 to 6 Meters Ultrasonic Tested Free From Surface Defects and Cracks 100% Identified with Handheld Spectrometer Free from radioactive elements & mercury, lead contamination Soft Annealed, Solution Annealed, Quenched & Tempered Rough Turned OR Machined

6 Tolerance Chart SS Round Bars as per ISO-286 (mm) h8 h9 h10 h11 h12 h13 k12 k13 Upto Over 6 upto Over 10 upto Over 18 upto Over 30 upto Over 50 upto Over 80 upto SS Round Bars as per AS A 484 (Inch) Tolerance 1/16 to less than 5/16 +/ /16 to less than 1/2 +/-0015 ½ to less than 1 +/ to less than 1-1/2 +/ /2 to less than 4 +/-003 Chemical Composition AISI AS Equ. to EN DIN C% Max Mn % Max Si % Max S % Max P % Max Cr % Max Ni % Max Mo % Max Others % min min 0.50 min Cu HQ Cu : Min Cu : 1% max. 303EHS Cu : 1% max HC Cu : L LER LER S L LER Ti Ti: Min (5xC%) 317LN N : Ti : Min (5xC%) Min XM Min L F Min PH Cu : Duplex & Super Duplex F51/F /UNS N2PPM F /UNS N2PPM

PRODUCT SPECIFICATIONS Stainless Steel Forgings, Flanges & Stub Ends Types of Flanges : Slip On, Weld Neck, Blind, Socket Weld, Threaded, Lap Joint,

Our range of Industrial flanges are ideal for application in diverse industry for high pressure and temperature applications we manufactures flanges

5 Item Type Blind, Weld Neck, Slip-on, Socket Weld, Threaded and Lap Joint Flanges ASME/ANSI B16.

36 Orifice Flanges ( Weld Neck, Slip-on, Threaded) EN 1092-1 / DIN / BS 4504 Flanges BS 10 ASME/ANSI B16.

12 (Hubbed Slip-on flange), 13 (Hubbed Threaded flange), 21 (Integral flange), 32 (Weld-on Plate Collar), 33 (Lapped End Pipe), 34 (Weld-Neck

600LBS 26 to 60 900LBS 26" to 48 300 to 2500LBS 1" to 12" PN2.

PN400 10mm to 200mm Blind, Slip-on and Welding neck flanges TABLE-A,D,E,F,H,J,K,R,S,T 15mm to 600mm Stub end -Type:A, B, C (Short pattern) S10, S40,

Type: Flat Face (FF), Raised Face (RF), Ring Type Joint (RTJ), Large Raised face (LRF) Coating/Surface Treatment (if applicable): Anti-rust Paint,

7 PRODUCT SPECIFICATIONS Stainless Steel Forgings, Flanges & Stub Ends Types of Flanges : Slip On, Weld Neck, Blind, Socket Weld, Threaded, Lap Joint, RTJ, Orifice etc. We have world class ultra modern manucaturing facilities for forging and flanges. Our range of Industrial flanges are ideal for application in diverse industry for high pressure and temperature applications we manufactures flanges according to various Specifications. The complete specifications and size range are given below. Specification (Latest edition) ASME/ANSI B16.5 Item Type Blind, Weld Neck, Slip-on, Socket Weld, Threaded and Lap Joint Flanges ASME/ANSI B16.47 Blind, Weld Neck Flanges (Series A & B) ASME/ANSI B16.36 Orifice Flanges ( Weld Neck, Slip-on, Threaded) EN / DIN / BS 4504 Flanges BS 10 ASME/ANSI B16. 9/MSS SP (Plate flange), 02 (Loose Plate flange for types 32 37), 04 (Loose Plate flange for type 34),05 (Blind flange), 11 (Weld-Neck flange), 12 (Hubbed Slip-on flange), 13 (Hubbed Threaded flange), 21 (Integral flange), 32 (Weld-on Plate Collar), 33 (Lapped End Pipe), 34 (Weld-Neck Collar), 35 (Welding Neck), 36 (Pressed Collar with Long Neck), 37 (Pressed Collar) Pressure Class 150 to 1500LBS 1/2 to LBS 1/2 to to 600LBS 26 to LBS 26" to to 2500LBS 1" to 12" PN2.5 to PN16 10mm to 1800mm PN25 10mm to 1000mm PN40 10mm to 600mm PN63 10mm to 400mm PN100 10mm to 350mm PN160, PN250 10mm to 300mm PN320 10mm to 250mm PN400 10mm to 200mm Blind, Slip-on and Welding neck flanges TABLE-A,D,E,F,H,J,K,R,S,T 15mm to 600mm Stub end -Type:A, B, C (Short pattern) S10, S40, S80 ½ to 24 Note: We can also manufacture according to other standards like API-605, JIS, UNI, AWWA and as per drawings of customers Flange Face Type: Flat Face (FF), Raised Face (RF), Ring Type Joint (RTJ), Large Raised face (LRF) Coating/Surface Treatment (if applicable): Anti-rust Paint, Oil Black Paint, Yellow Transparent, Zinc Plated, Cold and Hot Dip Galvanized AS A182 : F304/304L/304H, F316/316L, F316H, F316TI, F321/321H, F317L, F317H, F347/347H DIN EN : , , , , , , , , , , , Carbon Steel : AS A105/A105N, A350 LF1, LF2, RST37.2, C22.8, SA266 Gr2/Gr4 Alloy Steel : AS A182 F6, F5, F9, F11, F12, F22, F91/F6a Special Alloy : Duplex F51/F UNS S31803 Special Alloy : Super Duplex F UNS S532750

8 Machine Components Medical Wind Mill Power Transmission Automotive Petrochemical & Pharmaceutical Cutlery Defence Power Plant Conveyor Belts Oil and Gas Energy Buliding & Construction Fabrication Pipelines Boats or Ships ISO 9001:2008 and AD2000 Merkblatt WO Certified Company Corporate Office : Office No. 405, The Landmark, Plot No. 26A, Sector 07, Kharghar, Navi Mumbai , Maharashtra, India. Tel. : Fax : info@jayjagdamba.com Registered Office : 919, IJMIMA Complex, Raheja's Metroplex, Link Road, Malad (West), Mumbai , Maharashtra, India. Website : Works : Gut No. 92/3, 422, 423, 424, Village Abitghar, Shirishpada - Shahapur Road, Taluka Wada, Dist. Palghar , Maharashtra, India.

Stainless Steel Bright Bars (Cold Drawn)

Stainless Steel Bright Bars (Cold Drawn) Applications : Machined Components, Pump Shafts, Valves, Fasteners, Machine Tools, Dairy Equipments, Surgical & Medical Parts, Threaded Bars, Studs, Bolts, Pins,