TeraWatt Group capabilities in steel industry. page 1 / 27

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1 TeraWatt Group capabilities in steel industry page 1 / 27

2 Agenda 1. About TeraWatt Group 2. Our capabilities in cooperation with European companies 3. TeraWatt Group competences in steel industry 4. BF#2 JSC "Zaporizhstal project details 5. Solutions in gas and water treatment 6. JSC Zaporizhstal sinter shop revamping 7. Solution in control room design page 2 / 27

3 About TeraWatt Group TeraWatt Group offers comprehensive engineering solutions for metallurgical process, water recycling, and treatment facilities design, including process design, construction, industrial automation, control instrumentation, APCS, electric equipment, power supply, personnel and device safety. TeraWatt Solutions GmbH Logistics, finance Azov Controls LLC Automation LLC Control systems design, supplying, commissioning M Technology LLC Steel manufacturing and cement process design, water treatment and gas cleaning equipment design page 3 / 27

4 About TeraWatt Group Year of foundation 2004 Offices in Mariupol, Kharkiv, Dusseldorf, Zaporizhzhya, Dnipro, Kryvyi Rih Total staff is above 150 persons 2017 turnover ~ 4,06 Mio euro Our core business activities: development of design documentation (technology, mechanical part, administrativehousehold complex, water treatment, gas treatment equipment, power distribution, MCC, instrumentation, automation, software) supplying of gas treatment equipment control cabinets assembling and supplying commissioning general contractor page 4 / 27

5 TeraWatt Group expertise includes design of the following design documentation: cooling system design staves design piping pump station design refractories implementation design construction/revamping design documentation based on provided by customer basic engineering construction work order master layout energy supplying siting of cranes TeraWatt Group capabilities in steel industry pulverized coal injection technology design/implementation page 5 / 27

6 TeraWatt Group capabilities in steel industry TeraWatt Group expertise includes design of the following design documentation: auxiliary equipment/units design gas-cleaning equipment water-treatment, recycling water supply, pump stations, waste water treatment design compressor stations design raw material transportation (conveyors, transpotation galleries, etc.) storage facilities boiler-house administrative-household complex, laboratories, central control room page 6 / 27

7 As regards TeraWatt Group expertise in automation/electrical design, our capabilities include development of the following documentation (both basic and detailed engineering): control cabinets MCC cable routing Instrumentation power distribution lightning grounding SCADA, PLC software safety Controls cabinets, MCC assembling and supplying Commissioning TeraWatt Group capabilities in steel industry/automation page 7 / 27

8 TeraWatt Group capabilities in steel industry/automation TeraWatt Group is able to dedicate a team to cope with large and intricate projects: 50 process and mechanical engineers 30 electrical design engineers 20 programmers own electrical cabinets assembling shop in Ukraine page 8 / 27

9 TeraWatt Group capabilities in steel industry/automation Our assembling shop manufactures control cabinets that meet any customer's needs. The process of control cabinets assembling takes place under constant quality assurance by the specialists of design department. Only high quality materials are used for the assembling. This provides high level of manufactured products. Each control cabinet is fully tested before being delivered to customer. We provide FAT and software demonstration to be passed together with customer s representatives before shipment page 9 / 27

10 TeraWatt Group capabilities in steel industry/automation TeraWatt Group companies are authorized partners (system integrators, distributors, etc.) of the following manufacturers: Automation PUMPS Components Enclosures * We work with other manufacturers (like Siemens) as well not having status of the official partner. page 10 / 27

11 Cooperation with European companies A significant part of our business is the implementation of projects as a subcontractor of German and European companies, including the development of design documentation, equipment supply, commissioning. We provide the commissioning of own projects, projects of third-party developers both on an hourly basis and on the principle of fixed volume. The presence of German company within the group of companies provides an appropriate level of interaction with European customers, including insurance, finance, etc. page 11 / 27

12 Doing business worldwide TeraWatt Group has experience in operating projects in the following countries: Belarus Kazakhstan Pakistan Russia India Mexico Own logistic department ensures on-time delivery to any CIS country, Europe or worldwide. page 12 / 27

13 Competences in steel industry(automation) Phase of metallurgical production Blast furnace shop Basic oxygen furnace shop Delivered projects (automation, instrumentation, MCC, power distribution) proper BF casting yard machines aspiration gas treatment scale cars process parameters archive control rom proper BOF BOF raw materials accounting Customers JSC "Zaporizhstal" PJSC "Alchevsk Iron and Steel Works" PJSC "EVRAZ-DMZ" PJSC "Azovstal Iron&Steel Works" OJSC Tulachermet" OJSC Kosaya Gora Iron Works" JSC "ArselorMittal Kryviy Rih" Boiler-utilizer shop proper boiler-utilizer PJSC "Azovstal Iron&Steel Works" Galvanizing shop proper galvanizing line process parameters archive OJSC "Modul" Rolling mill shop proper rolling mill process parameters archive OJSC "Modul" Sinter plant proper sinter machine aspiration, gas treatment control room JSC "Zaporizhstal" page 13 / 27

14 Competences in steel industry(process design) Phase of metallurgical production Delivered projects (process design, piping, hydraulic) Customers Blast furnace shop proper BF casting yard machines aspiration gas treatment cooling staves water treatment JSC "Zaporizhstal JSC "ArcelorMittal Temirtau РJSC "ArcelorMittal Kryvyi Rih PJSC YENAKIIEVE IRON AND STEEL WORKS page 14 / 27

15 Our key clients METINVEST HOLDING, LLC - Azovstal Iron&Steel Works PJSC - Ilyich Iron And Steel Works PJSC - Yenakiieve Iron & Steel Works PJSC - Zaporizhstal PJSC ISD Corporation - Alchevsk Iron & Steel Works PJSC - Dneprovskiy Metallurgical plant PJSC Procter & Gamble Corporation - Procter & Gamble Plant, Boryspil - Procter & Gamble Plant, Ordzhonikidze - Procter & Gamble Plant, Karachi, Pakistan РJSC Mondelez Ukrainа - Trostyanetskaya chocolate plant Ukraina LLC - Chipsy lyuks LLC ArcelorMittal Group - ArcelorMittal Kryvyi Rih PJSC - ArcelorMittal Temirtau РJSC EVRAZ LLC - EVRAZ-DMZ PJSC KOKS Group - Tulachermet OJSC Kosaya Gora Iron Works OJSC Sumy NPO PJSC AVK Confectionery Company - Confectionery factory AVK Donetsk ROSHEN Confectionery Corporation BELSHINA JSC ROSAVA PJSC PSA Peugeot Citroën - PSMA RUS, Kaluga Gas Turbine Research & Production Complex Zorya-Mashproekt SOE page 15 / 27

16 BF#2 JSC "Zaporizhstal Cooling system ( ) The reason to redesign a number of cooling staves rows was to neutralize the impact of the implemented PCI technology page 16 / 27

17 BF#2 JSC "Zaporizhstal Cooling system ( ) Cooling staves design was based on the implementation of copper cooling staves, highly heat-conductive refractories and the control system which would be able to adjust water circulation speed to current heat loads. page 17 / 27

18 BF#2 JSC "Zaporizhstal Cooling system ( ) Control system structure diagram at BF#2 Cooling system: page 18 / 27

19 BF#2 JSC "Zaporizhstal Cooling system ( ) TeraWatt Group scope included: the design of cooling staves, refractories, new pump station, piping, power supplying, MCC, instrumentation, control system, SCADA; pumps, instrumentation, MCC and control cabinets supplying; commissioning. Since 2014 TeraWatt group has accomplished the design for 4 another similar projects at: JSC "Zaporizhstal PJSC YENAKIIEVE IRON AND STEEL WORKS PJSC ILYICH IRON AND STEEL WORKS OF MARIUPOL page 19 / 27

20 Competences of gas treatment solutions TeraWatt Group provides gas treatment equipment design and supplying: we calculate particular technology using real gas chemical makeup 3D design allows our engineers to ensure satisfaction of all customer requirements simulation software and precise calculation ensure emitted gases to contain less pollutant substances than it is required by current legislation page 20 / 27

21 Competences of water treatment solutions TeraWatt Group provides water treatment systems design. Main benefits of our solutions are: we calculate particular technology using real water chemical makeup we use only standard reagents which are widely present on the market we can provide both water treatment supplying without wastewater or with minimum wastewater emission (0,25 tons of waster water per 1 ton of pure water) page 21 / 27

22 Project details : Sinter Shop revamping JSC Zaporizhstal The year of the revamping: Revamping scope: Sinter machine#4,5,6 revamping & modernization Implementation of the automatic mode for sinter machines New gas cleaning system for the sinter machine #1 Power distribution for sinter machines #4,5,6 revamping New control room for the whole sinter shop Sinter shop transport system revamping Project budget ~ 2,3 Mio euro Automation platform: Rockwell Automation page 22 / 27

23 Project details : Sinter Shop revamping JSC Zaporizhstal TeraWatt Group scope: System design Power disctribution MCC Instrumentation Electrical & control cabinets cable routing Software Control cabinets supplying (~100 pieces) Cabling, installation Commissioning page 23 / 27

24 Project details : Sinter Shop revamping JSC Zaporizhstal New control room for the whole sinter shop TeraWatt Group scope: Development of the control concept for the sinter shop control room; Interior design; Furniture design; Videowall design and programming; Software development; Commissioning. page 24 / 27

25 Competences in control room design page 25 / 27

26 We can offer our partners the following benefits High skilled English spoken design, commissioning and start-up engineers. Possibility to act as supplier of engineering services for projects of Partner both in the CIS countries and worldwide. Vast experience of cooperation with international holdings. Knowledge of the CIS market specifics. Embedded engineer service. page 26 / 27

27 Thank you for your attention! Azov Controls LLC 9, Krasnopolskaya str., Dnipro, Ukraine, Phone: +38-(0629) M Technology LLC 43/2, Gagarina av., of. 604 Kharkov, Ukraine, Phone: +38-(0577) Automation LLC 56, Italyanskaya str., Mariupol, Ukraine, Phone: +38-(0629) , TeraWatt Solutions GmbH 365, Erkratherstrasse, Düsseldorf, Germany, Phone: +49(0)211/ E-мail: office@azov-controls.com www: E-мail: office@m-technology.com.ua www: E-мail: office@automation-twg.com www: E-мail: office@terawatt-solutions.de www: page 27 / 27