COMPANY PROFILE PT CIGADING HABEAM CENTRE
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1 COMPANY PROFILE OFFICE Jl. KH. Hasyim Ashari No. 2, Jakarta Phone: , Fax: website: www. cigading-habeam.com FACTORY Krakatau Steel Industrial Estate Cilegon Phone.: (254)392765, Fax: (0254)
2 MESSAGE From the President Director Content Message from the President Director History Human Resources Facility and Capacity Products & Services Certificates of Merit Gallery of Projects Driven by our strong vision to become the leading steel structure manufacturer and producer in Indonesia, PT Cigading Habeam Centre has shown impresive and steady growths from year-to-year since its establishment in Many great projects have been achieved by the Company, among others: bridges, fly-overs, industrial plants, as well as special products like Conventional Pumping Unit for Rig Platform and Transmission Poles. We believe that we can build a long term growth with our expertise, fully-equipped facilities, and our special attention to the quality of our products. We offer efficient products, services and systems of outstanding quality, and reliability. We look forward to meeting your company s needs through our range of products and services. Heru Pramono President Director 1 2
3 Established on 10th November 1983, our factory is located at Krakatau Industrial Estate, Cilegon. It produces welded H-Beam with various combinations of steel grades based on JIS, ASTM, BS, DIN,etc. We also produce welded H-Beam with various size of cross sections to reach economic and optimum design. Additionally, in order to protect steel against corrosion, we also provide shot-blasting and prime-coating facilities. Our plant is also equipped with laboratories for various kinds of H-Beam tests. As a result, the welded part is stronger than the steel plate, consequently monolith section can be obtained. Computerized and integrated management system guarantees accuracy and speed in carrying out the functions of planning, control, data processing, administration, etc. Since its official opening by President Soeharto in November 1985, Cigading has produced more than 1 million welded H-Beams in various sizes for various uses. Our H-Beams, has been used to build high-rise buildings, offices, bridges, factories, warehouses, bearing piles, crane girders, etc., throughout Indonesia. 3 With Such A Sound Beginning We Could Expect A Greater Future 1983 Established at Cilegon (West Java) and inaugurated by the President of the Republic Indonesia. Initially with the welded H-beam Plant, operating on 7-line Automatic Production Lines with 5,000 tons/month capacity in various sizes. Shot Blast and Painting was established soon after Expanded the facilities and established the Coil Center comprising slitting and shearing coil Steel fabrication was established. This enabled our Company to have three plants so far to secure a solid niche in Fabricating, Shot Blasting and Painting The Pole center established. Our Company started to produce electric, lighting, high mast transmission and telecommunication antenna poles. The Company continues its prominence for outstanding products, services and special attention to quality. Export markets included Japan, Singapore, Malaysia, Canada, Papua New Guinea, UEA, etc. These products were used mainly for power plants, chemical plants, bridges, high-rise buildings and ship-building. Our Company gained its reputation by actively participating in numerous projects Obtained ISO 9002 Certification. Make A Big Difference With Expertise and Solid Experience Human resources are the most important asset in PT CHC and therefore it is our policy to continuously upgrade our expertise to meet the increasing demand. 4
4 Organization Chart PRESIDENT DIRECTOR VICE PRESIDENT DIRECTOR SECRETARIAT SPECIALIZED STAFF QA/QC / MANAJEMEN REPRESENTATIVE DIRECTOR I DIRECTOR II PROJECT CONTROL ERECTION DIVISION MARKETING & SALES DIVISION MANUFACTURING & PRODUCTION DIVISON ENGINEERING DIVISION FINANCE DIVISION ACCOUNTING DIVISION DIVISION OF PURCHASE & LOGISTICS I.T 5 6
5 Our Facilities Our factory is located at Krakatau Industrial Estate, Cilegon, West Java, Indonesia, operating in an area of 87,000 sqm with 50,000 sqm factory area. We are operating in three divisions, namely: 1. Manufacturing Division 2. Steelwork Construction Design 3. Services Division 1. Steelwork Construction With a fabrication capacity of 1,500 metric tons per month, we can cater to the needs of steel structure production and erection for: Power plant Petrochemical Plant Steel Bridges Handling System Structure Steel Poles High Rise Building Oil & Gas Steel Structure Our quality of work meets the international codes and standards, such as: ASTM JIS DIN BS In welding, we are capable of using: Shield Metal Arc Welding (SMAW) Gas Metal Arc Welding (GMAW) Flux Core Arc Welding (FCAW) Submerged Arc Welding (SAW) Our welders hold the qualification of AWS D1.1 steel code requirements. 2. Manufacturing Division A. Built-up Beam or H-Beam Section We are the leader in built-up beams with an output capacity of 5,000 metric tons per month. We operate with 7 fully automated lines for sections ranging from H200 mm up to 2,800mm of unlimited thickness. Following JIS G3192 standards as our main specification, our production lines are capable of producing beams which meet other international standards and customer s specifications. The consistent testing of our samples to stringent various destructive and non-destructive examinations manifests the superiority of our products to the satisfaction of our customers. Other than Built-up beam or H-Beam section, we can produce square tube section, castellated beam and cross beam. B. Electric pole and Single Transmission Pole Section As an alternative to concrete pole and/or steel pipe pole, we manufacture octagonal shaped, electric and single transmission poles of various designs and dimensions depending on the customer s needs. Our expertise in engineering and manufacturing processes to this product is proven by a loading test which shows that we are qualified in engineering and manufacturing process. 3. Service Division A. Coil Centre Our Coil Centre Service covers Slitting, Recoiling, and Shearing of coils transforming them to flat plates. With an output of 20,000 metric ton per month, our main Clients are PT. Krakatau Steel and other factories using thin sheets. Due to the diversity of dimensions we process in this line, Kindly refer to our brochures for more details. B. Shot Blasting and Painting For shot blasting we use automatic blasting machine, using S360 and G18 steel grits for blasting. As for painting we use airless equipments in accordance to customer s specifications on the number of coating to apply and also the dry film thickness required. Normally we use standard and surface preparation up to SA 21/2 or near white. 7 8
6 Employee and staff 1. CILEGON FACTORY Expatriate 1 Manager 3 Administration and General Affairs Staff 4 TOTAL 8 2. STEEL CONSTRUCTION Manager 1 Superintendent 3 Supervisor 9 Production Planning 9 Foreman 18 Skilled Fitter 30 Skilled Welder 45 Skilled Helper 34 Component Personnel 32 Material Handling and Transportation 6 Maintenance 9 General Worker 9 TOTAL MANUFACTURING Manager 1 Supervisor 4 Production Planning 7 Foreman 12 Machine Operator 45 Material Handling and Transportation 6 Fitter 6 Welder 9 Helper 9 Maintenance 6 General Worker 6 TOTAL 111 Work Force Human resources are our greatest asset. In order to continuously improve the quality of our workforce, we regularly hold training programs. The safety and health of our workers is one of our primary concerns, and we apply a stringent policy to minimize the working accident rate in our offices, factories, and projects. 4. SERVICES DIVISION Manager 1 Superintendent 1 Supervisor 2 Foreman 4 Operator 18 Painter and Blaster 18 Material Handling and Transportation 6 Maintenance 6 General Worker 6 TOTAL SERVICES 62 TOTAL FACTORY 386 HEAD OFFICE, JAKARTA Administrative Staff 6 Marketing Staff 15 Engineering Staff 22 Finance / Accounting Staff 13 TOTAL 56 GRAND TOTAL
7 Our Factory Space 1. OPEN SPACE AREA: 28,860 M2 Equipments And Machineries List 2. SHELTERED/INDOOR AREA: 2.1 FABRICATION 22,350 M2 2.2 H-BEAM: 14,580 M2 2.3 SHOTBLASTING & PAINTING: 4,140 M2 2.4 COIL CENTRE: 8,700 M2 2.5 ELECTRIC POLE: 2,175 M2 2.6 RECOIL: 4,350 M2 2.7 SHEARING LINE: 2,175 M2 TOTAL LAND AREA: 87,330 M2 DESCRIPTION /CAPACITY QTY 1. WELDED H-BEAM Fully Automatic Welded H-beam line 7 Unit 2. COIL CENTRE Slitter Line / 9 X Line Shearing Line / 13 X Line 3. FORMING LINE C-Channel Forming Line / C60 ~ C200 1 Line 4. SHOTBLAST AND PAINTING LINE Automatic Shot blast & Painting Line / W=3000; H=700 1 Line Automatic H-beam Shot blast Line. Portable Shot blast 1 Unit 5. CUTTING MACHINE Flame Planner / 4500 X MM 5 Lines Eye Tracer / 1500 X MM 1 Line Eye Tracer / 2500 X MM 2 Line Portable Gas Cutting Machine 26 Units Portable H-beam Gas Cutting Machine 2 Units CNC Plasma Cutting Machine 2 Units Shearing Machine / 12 X 2500 MM 2 Units Band Saw / H 1,000 2 Units Band Saw / H Unit Band Saw / H Units Band Saw / H Unit Plate Beveling Machine / T=25 L= Unit H-beam Beveling and Scalloping Machine / H Unit Sharpening Machine 3 Units 7. DRILLING MACHINE NC Multi Head Drilling Machine / H Units Radial Drilling Machine / 2500 MM 1 Unit Radial Drilling Machine / 1500 MM 1 Unit Radial Drilling Machine / 600 MM 13 Units NC Gusset Plate Drilling Machine / T=50 D =32 2 Units Gusset Plate Drilling Machine (Trace Type) / T=16 D =32 1 Unit Gusset Plate Punching Machine / T=16 D=25 1 Unit CNC Gusset Plate Drilling Machine / T=50 D=50 1 Unit Magnet Drilling Machine 16 Units Hydraulic Punching Machine / T=16 D=25 5 Units Bench Drill 3 Units DESCRIPTION /CAPACITY QTY 8. WELDING MACHINE Submerged ARC Welding Machine /1,500 A 5 units Submerged ARC Welding Machine / 1,000 A 5 units CO 2 Gas Shield ARC Welding Machine / 500 A 58 units Electro Slag Welding Machine / 500 A 5 units Stud Welding Machine / 2,000 A 1 unit Stud Welding Machine / 2,300 A 2 units TIG Stainless Welding Machine / 300 A 1 unit Plasma Cutting Machine / 70 A 2 units Flux cord Welding Machine 8 units Welding Electrode Transformer 150 units 9. PRESS MACHINE Brake Press / 2,000 Ton 1 Unit Brake Press / 2.00 Ton 1 Unit Brake Press / 500 Ton 1 Unit 10. OTHERS Welding Positioner / 3 Ton Type 2 units Welding Positioner / 5 Ton Type 14 units Eletrode Dryer 45 units Flux Dryer 3 units Drill Sharpener 2 units 11. CRANES Overhead Crane / 32 Ton 2 Units Overhead Crane / 20 Ton 2 Units Overhead Crane / 10 Ton 6 Units Overhead Crane / 5 Ton 4 Units Semi Portal Crane / 5 Ton 40 Units Tower Crane / H=37 M 3 Ton 1 Unit Mobile Crane / 36 Ton 1 Unit Mobile Crane / 20 Ton 2 Units 12. TESTING MACHINE Universal Testing Machine / 100 Ton Type 1 Unit Hardness Testing Machine 1 Unit Ultrasonic Testing Machine 1 Unit Magnetic Particle Testing Machine 1 Unit 11 12
8 Our Testimonial ISO Certification ISO 9001:2008 Certification Certification from VOEST - ALPINE Industrieanlagenbau, Austria on the Fabrication of Light-, Medium-, and Heavyweight Steel Structure, 1993 Museum Rekor Dunia Indonesia Certification Certification from YOKOGAWA Bridge Corporation, Japan on the project of Rehabilitation of Bridges for Java North Line, 2000 Certification from Chiyoda International Indonesia on the Shop Drawing, Fabrication, and Erection of Steel Structure of Merak No 1 PTA Project, 1997 ISO 9001:2008 Certification 13 14
9 Our Brands The ever growing demands for steel bridges in Indonesia, has encouraged us to focus and improve our bridge manufacturing capabilities. Based on these promising prospects, CHC has also proudly introduced its new brand recently: the CHC Bridge Indonesia, established on the 10th of October, 2012, which date also commemorated the first delivery of double-track railway bridges manufactured by CHC for the North Java Double Track project. We started our steel-bridges manufacturing in 1987 and have continued our market penetration and share in Indonesia ever since. These were followed by the creation of bridges with superior types and designs, such as girder-bridges, truss-bridges, box-girder bridges, moveable bridges, and arch-bridges. In the previous years we also have successfully manufactured and constructed prestigious bridges all over Indonesia, such as the Pawan-V Bridge, the Tanah Grogot Bridge, and the Anggana Bridge in Kalimantan. We strive to improve our technology and manufacturing efficiency over the design, the system and the end product respectively, with the sole goal to strengthen CHC s position as a leader in this very special business. Pawan V Bridge - Arch Bridge 126 m span Railways Bridge WPT Type Railways Bridge WTT Type Railways Bridge WTT 51,6 m Cikampek - Cirebon Pawan V Bridge (West Kalimantan) Cigading Portable Bridge
10 Our Landmarks Anggana Bridge Pacific Place Jakarta Grand Indonesia, Jakarta Monopole BTS Bintaro Plaza Asia, Jakarta Islamic Center Jakarta Amoco Plant Teksas Bridge, UI Depok Terminal 3 Soekarno Hatta Double Railway Bridge 17 18
11 Dondang Bridge - Kalimantan Timur Fly Over Ciputat PJU Tol Pondok Pinang - Bintaro Transmission Poles 150KV - Jakarta
12 Transmission Poles 500KV Cawang Bekasi / Muara Tawar The new high voltage electric power transmission (SUTET) located in the area of East Jakarta Canal (BKT) is a new innovation. The tower which consists of two single poles is the first tower used to transmit high voltage electric power in Indonesia which has three meter diameters. Each of these two single poles comprises three segments joined together to form 72.5 tower. This 500 KV high voltage electric power transmission (SUTET) node is located in Jalan Kolonel Soegiono, Bambu Duri, Duren sawit east Jakarta. The steel pole number 30A and 30B bear 500 KV high voltage electric power transmission wire for Bekasi Cawang Nluara tawar Cawang Line. Indonesia Record Museum (MURI) recorded this achievement by PT Cigading Habeam Centre as the first steel fabricator which succeeded in producing the largest and the highest steel tower in the country as a tower for 500 KV high voltage electric power transmission (SUTET) Cawang Bekasi / Muara Tawar. 21
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