Study visit in Northern Sweden and Western Finland November Kurt Stenvall
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1 Study visit in Northern Sweden and Western Finland November 2014 Kurt Stenvall
2 Shareholders Jeppo Biogas Ab Jeppo Kra3 Andelslag 35 % Snellman Ab 22,5 % Nyko Frys Ab 10 % Jeppo PotaCs Ab 10 % Torp Frys Ab 10 % Norcar- BSB Ab 5 % Finespo Ab 5 % Fresh Servant Ab 2,5 %
3 Jeppo Biogas: Process Pipe gas Boiler / CHP Flare Pig sludge TS 4 % Pig sludge TS 4 % Green TS 20 % Other TS 20 % Reception / pre-treatment Multi- Mix Digesters Biogas Pre-treatment Hygienisation Biogas upgrading Biogas compression Solids separation Vehicle CNG Tank CNG Humic material Concetrate Storage Liquid fertilizer Waste material 2014 Jarno Laitinen Vaasa Energy Week Biogas, a bridge between agriculture and industry Slide 3
4 Layout
5 Planerade råvarufrakconer Cll rötningen Planned input feedstock Antal ton/ år Kapacity t/a Svinsväm Pig slurry Nötkreatursslam Cow slurry Pälsdjursgödsel Fur animal manure Förbehandlingsslam från pot.förädling Skalrester från potatisförädling Potato waste sludge Potato peel waste Hårslam från läderindustrin Hair sludge fr. leatherind. Livsmedelsindustrislam 96 Bakery waste sludge Livsmedelsavfall 53 Bakery waste solid Mag- och tarminnehåll Stomach- and gut cont. Slam från reningsverk 140 Sewage sludge fr. foodind. Slam från fettavskrapning Gräs och halm Flotation fat Grass and straw SAMMANLAGT
6 Pipelines Pipelines for slurry from 4 piggeries Slurry transported by pipeline appr m3/v. Pipelines 12 km Ø Ø Ø Ø Ø Jeppo PotaCs- Biogas 3,1 km Lantgris- Biogas 4 km Bäriholm- Biogas 0,7 km Blåmans- Biogas 1,7 km Karlsborgs Gård- Biogas 1,8 km Gas pipeline 2x160 mm for lokal industry 4 km
7 Recieving pit for dry substrates
8 Energy efficient heat recovery
9 Scancool Oy heatpumps 2x350 kw heat power
10 HygienisaCon 3x10 m3 Hot water accumulators 3x10 m3
11 GasproducCon and - consumpcon Energy produccon 3,5...4 MNm 3 raw biogas appr. 70 % methane+30 % carbondioxide Energy Heat power appr GWh/year appr. 2,5 MW Plant heat demand produced by heatpumps 2x350 kw. Heat recovery opcmised. 800 kw gas/oil burner for peak/reserve Energy sales KWH Mirka GWh/year Oy Snellman Ab 10 GWh/year Traffic fuels GWh/vuosi ( 5 GWh compares to gasoline litre ekvivalents or about 400 cars yearly consumpcon)
12 4 km gas pipeline PEH 2x160 mm
13 Upgrading unit and compressor 400/260 Nm3/h 250 bar
14 Reciewing- /processhall and upgrading
15 Digesters, upgrading unit and compressor unit
16 Transpordacility for biomethane 5045 Nm3/container 250 bar
17 Gascontainers for CBG- transport to customer in Pietarsaari
18 Dispenser for CBG
19 What is in sight for the near future? Raw material for digestate o More slurry from piggery o Manure from fur animal o More greenmasses from non- food agriculture o More slaughtery waste More rawmaterials- >one or two more digesters- >more digestate as fercliser need to be transported o Need to concentrate the fercliser due to longer transports. o In the best of worlds even a small income from the fercliser (in the future). More feedstock- >more gas A few more fuel stacons in the near region More heat for the industry, New customers LBG for longer transports or for export
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22 Major co- operators during construccon and building Biogas plant o Weltec Biopower Gmbh: designing, delivery and assembly of biogasmachinery o Doranova Oy: planning, design and project coordinacon, some machinery deliveries o Local construccng companys: recieving- and processbuilding, digesterbases, slurry- and digestate tanks, all other construccon works o VenClaCon, water, heat and electrical/ automacon by local entrepreneurs. o Ground- and excavacon works by lokal entrepreneurs o GS- Consul<ng: project coordinacon o Marinex Ab: lay- out, design and controller Upgradingunit from Malmberg Water Ab Compressor from Fornovo Gas S.r.l Gascontainers from Luxfer Gas Cylinders Boiler from Robert Bosch Gmbh Dispenser from NPS Service Ab HÖYRYTYS OY coordinator of items above Main automacon designed by Insta Automa<on Oy Pipelines delivered by UPONOR OY, excavacon works by lokal entrepreneurs. Pumping stacons at piggeries delivered by Grundfos Oy Heatpumps and heacng from Scancool Oy
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