Biogas Technology. INNOVAS (Munich) Proactive Energy Management. in the field of Biogas & Biomass Technology a cooperation with

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1 Biogas Technology in the field of Biogas & Biomass Technology a cooperation with INNOVAS (Munich) partner located in Germany

2 Biogas Bio diesel Biomass E-Power Heat Steam Consultancy Concept Design Projects

3 Recycling Bio-wastes Direct combustion Gasification Pyrolyse Fermentation aerobic anaerobic Combination 2 stages Hydrolyse-Methanisation

4 For Distillery Potatoes processing Food processing Agriculture Bio garbage processing Meat processing Biogas plant System INNOVAS

5 Using the anaerobic process Assumptions for an optimum and defect free operation High performance biogas plant is: stable process temperature Regular (composition and quantities) substrate feeding An as fine as possible pre-handling material processing (milling makes the particles smaller and the hemi-cellulose and cellulose suitable for enzyme attack and also for the hydrolyse)

6 Anaerobic Function The anaerobic disintegration phases of organic substances Organic contained substances (polymer substrate) Carbon hydrate fats protein Broken elements and dissolved organic links hydrolyse phase acidification phase 1st Stage compulsory anaerobic and facultative aerobic H 2 CO 2 Organic acids Acetic acid Alcohol Acetic acid (acetate) Biogas (CH 4 + CO 2 ) acetogene phase methanogene phase 2st Stage compulsory anaerobic

7 Anaerobic Function Optimum ph for hydrolyse and acidification stage < 7 (distillery waste between 4,0 and 6,0) In the hydrolyse phase, the organic molecular links have to be released through enzymes and be transformed into water soluble elements. This process still happens in aerobic environment In the acidification phase, the bacteria (facultative and compulsory anaerobic) develop short chain organic acids, alcohols, H 2 and CO 2. Also ammoniac and H 2 S are released. 1st Stage compulsory anaerobic and facultative aerobic Optimum ph for development of methane bacteria > 7 (7,2 till 7,8) In the acetogene phase, the short chain organic acids, alcohols,are disintegrated into acetic acid. In the methanogene phase, methane will be finally formed out of mainly acetic acid and also out of H 2 and CO 2. 2st Stage compulsory anaerobic

8 Function of the digester Legend 1. Feeding header 2. Gas header 3. Gas collecting system Feeding piping Evacuated into the substrate storage Methanisation stage Hydrolyse stage Methanisation stage

9 Possible design arrangement From < 100 m 3 until over m 3 mainly in steel reinforced concrete, may also be in steel as stand up tank Full buried partially buried Stand up

10 Benefit of the system Simple design, economic and request low maintenance cost High gas production High gas quality Odours emission is kept at a very low level (released substrate is smell neutral) No floating layer Sediment if any can be removed from hydrolyse stage very easy without stipping the production Controllable substrate regular flow without immersed pumps or agitators Due to the regularity, the fermentation process can be continue controlled through samples tests Very compact, doesn t required large area

11 Biogas plant by Spradau in Heiligenloh Biogas plant by Spradau in Heiligenloh CHP CHP Digester Digester Gas-storing Gas storing Lagoon Lagoon

12 Erection: 1983 Digester: 800m³ +300m³ CHP: 75kW +110 kw Power and Steam generation Substrate: Distillery waste Biogas plant Heiligenloh Gas production: 35m³ Gas per m³ substrate

13 Biogas plant Mellinghausen

14 Biogas plant Zehdenik

15 Erection: 1994 Digester: 2000 m³ CHP: 2 x 110 kw Power and Steam generation Substrate: distillery waste Biogas plant Zehdenik Gas production: 35m³ Gas per m³ substrate

16 CHP Pump House Pump House Bio-filter Bio filter Biogas Plant Altheim Gas-storing Gas storing Digester Digester

17 Biogas plant Altheim Erection: 1998 Digester: m³ CHP: 2 x 85 kw Power and Steam generation Substrate: waste from distillery, Pulps, Manure, Grass Gas production: m³ Gas per m³ substrate

18 Biogas Plants INNOVAS System

19 Biogas Plant Taufkirchen! Housing area NO SMELL!!!

20 Overview Biogas plant Pre-handling Digester Power + Heat

21 CHP for Biogas Plant Network Biogas Natural gas E-Power CHP Storage Boiler

22 Erection: 1999 Digester: 300 m³ CHP: 15 kw+ Boiler feed 28 housing units Substrate: Waste from distillery, Manure, fruits waste Biogas plant Taufkirchen! Housing area NO SMELL!!!

23 Biogas Plant Proactive Kusey Energy Management

24 Erection: 1998 Digester: m³ CHP: 2 x 55 kw Steam generation: wood chips Substrate: Waste from distillery, Potatoes shell waste Biogas plant Kusey

25 Digester Digester Substrate Storage Gas-storing storing Biogas plant Roding Pump House Pump House

26 Biogas plant Roding Erection: 1999 Digester: m³ CHP: 2 x 100 kw Central heating: wood chips Substrate: Waste from distillery, Manure, Tritikate Gas production: 35 m³ Gas per m³ substrate

27 Biogas plant Roding Bio-filter

28 Biogas plant Roding Gas storage

29 Biogas plant Roding Hygiene processing

30 Biogas plants Bio-diesel plants Biomass heating Heating supply Power supply Energy concept

31 Bio-diesel production

32 Electrical, Control and Instrumentat ion Distance Data transfer Energymanagement Energy concept for Heat supply Power supply Optimisation of own power consumption and power supplied to the grid

33 Energy concept for a new housing area Substrate storage Bio-gas storage Combined Heat Power Gas Power Biogas plant Heat & Power supply CHP 50 kwel Peak boiler Heat storage Energy concept for Renewable energy Power supply Heat supply

34 CHP plant Power Heat Steam Energy techniques

35 Biomass heating plant

36 Biomass Heating Plant in a sawmill in Bassum 0,8 MW and 1,5 MW in a Container design arrangement Biomass Heating Plant

37 prenma consulting SPRL Clos Joseph Hanse,, Brussels Belgium More concept details are available by opening our webpage at the index INFO Click on the picture to open! Info@pr-en-ma.com