RSA Reliability and Maintenance Consultancy Firm Presents. Who should Attend. About the Resource Speaker. About this Training

Transcription

1 Who should Attend Maintenance and Reliability Managers TPM Office, Facilitators and Coordinators Facilities/Utilities Managers Preventive/Predictive Maintenance Group Reliability Engineers and Managers Operations and Production Managers Top Management and Decision Makers Continuous Improvement Groups Maintenance Staff Plant and Facility Engineering Staff Rotating Equipment Engineers Maintenance Supervisors Managers at Industrial plan Electrical and Mechanical Personnel CBM and PdM Personnel Maintenance and Reliability Managers Maintenance and Technical Support Group Plant Asset Managers People in Charge of Planning and Scheduling People Involved in Repairs and Troubleshooting Head of Maintenance Organization People in Charge of Safety and Environment Maintenance Engineers People Involved in Reliability and Maintenance Reliability Engineers Seminar Package Includes: Morning / Afternoon meals and Lunch Complete Handouts on the course Selected Articles on Best Practices Exercises and Quizzes Best Practices Actual Case Studies Workshop on PBMP Pre-post quiz Certificate of Attendance About the Resource Speaker Rolly, is a seasoned international reliability and maintenance consultant with 29 years of solid experience in the field. He had been invited in different countries and have conducted reliability and maintenance trainings in United Arab Emirates, India, Malaysia, Indonesia, Nigeria, Thailand, Bangladesh, Botswana, Qatar, South Africa, and China. His portfolio of maintenance trainings include Maintenance Management courses on TPM, Lubrication, Tribology, Condition-Based Maintenance, RCM, RCFA, Planned Maintenance, World Class Maintenance Management, The Twelve Disciplines, Oil Contamination Control, Maintenance Indices and KPI, Maintenance Management System and much more. Rolly previously worked with Amkor Technology Philippines as a TPM Senior Engineer, an industry engaged in the manufacture of IC products and spearheaded their Planned Maintenance organization compose of maintenance managers and engineers. He was responsible for the dramatic reduction of unplanned breakdowns in their TPM Journey as well as RCM implementation on their Facilities Air Handling Units and as well as their sub-station equipment. Rolly is currently working as an independent reliability and maintenance consultant. Rolly had written 2 books on maintenance which are World Class Maintenance Management The 12 Disciplines and his recent book on Maintenance Roadmap to Reliability a book that makes every maintenance feel proud that they belong to the maintenance function. About this Training This training will cover two of the most important strategies on maintenance which is Root Cause Failure Analysis and Reliability-Centered Maintenance. RCFA will provide the delegates with an understanding on how to probe or investigate equipment related failures by determining the physical, human and latent cause of the probem while RCM provides a detailed approach on how to derive the correct maintenance tasks for our equipment and assets through the aid of an algorithm or Decision Diagram.

2 RCFA Course Overview It is a common practice due to lack of time and information that equipment and system failures are often investigated at a superficial level. As a result both operators and maintenance keep running unreliable plant, which cause repeated losses and become experts at fixing failures rather than understanding the its causes. This training will help you to learn what a true and meaningful Root Cause Failure Analysis and how deep the probe should be to finally uncover the root causes that will eventually end recurring problem making us proactive RCFA Course Objective: Understand the importance of Root Cause Failure Analysis as a tool in achieving a Proactive environment in our workplace Provide an understanding on why we need to perform Root Cause Failure Analysis Provide an opportunity to practice Root Cause Failure Analysis and the different tools on a real workplace problem situation Provide participants a working knowledge of Failure Analysis case study which will enable participants to correctly pinpoint design, installation, operating factors that contribute to short equipment lifespan Study the different types of wear and why do mechanical component fails in the first place and how to control them the different wear. Understand how deep our probe or when do we stop with our analysis on Root Cause Understand the different levels of Root Cause Failure Analysis and addressing the latent cause of the problem RCM Course Overview: This course covers the principles of RCM which is a process used to determine the maintenance requirements of any physical asset in its present operating context. RCM is done by asking seven questions about our asset or system that is being maintained - What are the functions and associated performance standards of the asset in its present operating context? - In what ways does it fail to fulfill its functions? - What causes each functional failure? - What happens when each failure occurs? - In what ways does each failure matters? - What can be done to predict or prevent each failure? - What should be done if a suitable proactive tasks cannot be found? RCM was discovered by Stanley Nowlan and Howard Heap from United Airlines industry and emerged from the most important piece of research ever done on an equipment. RCM explains the capabilities as well as the limitation of scheduled Preventive Maintenance. RCM is a process to determine what should be done in order to ensure that our physical assets continue to do whatever the user wants them to do in its present operating context. RCM Course Objective: Provide a deeper understanding on what it takes for our maintenance to be most effective and efficient. Realize that maintenance tasks will be based from the consequences of the failure itself Know when to use the different maintenance tasks at hand with the aid of a Decision Diagram Learn the 6 failure patterns and how it affects us in our day to day maintenance activities Learn how to apply Reliability-Centered Maintenance in our daily activities

3 Advance Maintenance Strateg6y Training in Chennai, New Delhi and Mumbai India, October 2017

4 Day 1 - RCFA Module 1: Understanding RCFA - RCFA definition and applications - Difference between RCFA, RCA and Failure Analysis Module 2: Levels of RCFA - Physical, human and latent cause of the problem - RCFA Logic Tree Diagram Module 3: Evidence The Lifeblood of Root Cause Failure Analysis - Evidence explained - Different types of evidences Module 4: Step by Step Approach in Conducting an RCFA Probe and Investigation - Midi, mini and maxi events - How to set-up the investigating team - Step by step approach on how to conduct RCFA Module 5: Understanding Mechanical Failures Why Do Mechanical Parts Fail? - Reasons why equipment loss its usefulness - Wear explained - Different types of wear - Two type of abrasion two body and three body - Abrasive, Adhesive, Fatigue, Erosive and Corrosive Wear - How to distinguished the different types of wear Module 6: Why People Commit Mistakes - Human Error defined - Categories of human error - Anthropometric Factors - Human Sensory Factors - Physiological Factors - Psychological Factors - Can we eliminate human errors Module 7: RCFA Case Study - Determining the physical, human and latent cause of a pump failure thru and Algorithm or Decision Diagram End of Day 1 Day 2 - RCM Module 1: Common Belief on Maintenance - Common belief on Maintenance - RCM evolvement in Airline Industries - Infant, Random and Age-Related Failures - 6 Failure Pattern - Brief history of RCM - RCM Defined Module 2: RCM Information Worksheet - Preparing Functions - Functional Failures - Failure Modes - Failure Effects - Exercises Module 3: Failure Consequences - Hidden and Evident Failures - Safety Consequences - Environmental Consequence - Operational Consequences - Non-Operational Consequences Module 4: Different Tasks Defined - Preventive Maintenance Tasks - On-Condition Maintenance Tasks - Failure Finding Tasks - No Scheduled Maintenance - Redesign or Modification Module 5: RCM Decision Worksheet - RCM Decision Worksheet Form - Maintenance Tasks Selection - Applying different tasks - When not to use RCM - Tips on conducting RCM Analysis - New Maintenance Paradigm Module 6 : RCM Facilitation - Tips on Conducting RCM - When Not to Do RCM - Take pre-post quiz - Conclusion - Awarding of Certificates End of Day 2

5 Training Investment Costs: 1 Delegate: Php 20, % VAT 2 Delegates: Php 38, % VAT 3 Delegates: Php 55, % VAT 4 Delegates: Php 75, % VAT 5 Delegates: Php 90, % VAT WCM and MRR book is available only through RSA Reliability and Maintenance Consultancy Firm only. Payment Procedure and Policy: Payment can only be accepted through cash, check or wire transfer basis. For payments in check kindly Pay to RSA Reliability and Maintenance Consultancy Firm. Kindly complete the name of the firm on the check. An Official Receipt will be provided after issuance of complete payment for this event. Payment should be done during registration, kindly advise the delegates to carry with them the payment for this training. To avoid future problems on our part. No payment, No entry policy would be enforced on this seminar workshop. 2% Tax can be deducted from the total cost of training provided industry joining the training to provide BIR form 2307 together with the payment How To Register for this Event: Step 1: Send us an on the following: - Full Name of Delegates: (FN, MI, LN) - of participating delegates - Position or Designation / Department - Name of Industry - Type of Industry - How is payment to be made Cash or Check - Is your industry VAT or NON-VAT Step 2: Once we have confirmed the names of those you will send, we will provide a confirmation . Strictly No Walk-in Allowed in this training. Cancellation, Postponement Policy For delegates who will not complete the duration of the training, seminar and workshop, RSA Reliability and Maintenance Consultancy Firm will offer no refunds regarding this matter, certificates of attendance will only be provided to those delegates that will complete the three day seminar and workshop In the event that the seminar will be cancelled as a result of unforeseen events such as Acts of God or other uncontrolled reasons, RSA Reliability and Maintenance Consultancy Firm shall assume no liability whatsoever in the event this seminar and workshop be cancelled, postponed, move or rescheduled due to this fortuitous and unforeseen event. In case of a low turn out of delegates for this event, RSA Reliability and Maintenance Consultancy Firm reserves the right to cancel the event. An will be sent to concerned parties regarding the cancellation. In the event you would like to cancel your participation in this seminar, kindly send us an one week before the event is due. If you have made an advance payment and your delegates did not attend and have not informed us one week before the event, you will be charged with the full amount of the training fee. In case the delegate register for this event will not make it on this event, kindly notify us be the changes in the name of the delegates. 100% Money Back Guarantee If for any reasons you were not happy or satisfied with the outcome of the training. Our small firm offers you Unconditional 100% Payment Back and you keep the WCM Book and all the materials provided during the training provided payment had been received during the registration period. RCM concept in understanding the steps of implementation. Importance of RCM concept for industries. Case studies and its very relevant to my industry. Seems to be a complete bible for the equipment system for its trouble free operations and achieving our organization goal. Maintenance people as a whole and organization will get benefited from the same. From Vinod Wagh, Associate General Manager / Sterlite Industries, Toticurin, India