SINGLE SERVE SOLUTIONS

Size: px

Start display at page:

Download "SINGLE SERVE SOLUTIONS"

Joella Gordon
6 years ago
Views:

1 SINGLE SERVE SOLUTIONS

solutions and tools that allow high productivity, energy savings and outstanding final product quality.

2 SACMI: CUTTING-EDGE SERVICE Sacmi provides customers with close support to supply complete lines. Sacmi, leader in the plastic caps and closures industry, has extended its technological range to the single-serve production sector, offering its skills for the development of new-generation solutions and tools that allow high productivity, energy savings and outstanding final product quality. The Sacmi R&D facility: a key partner for all-round support The Sacmi research facility provides companies with know-how and prototype testing whatever the project. The Sacmi Research Facility provides customers with skills and service: from the initial capsule concept to simulation, analysis, prototyping and the finished product. Sacmi offers the possibility to prototype each product that can be manufactured by the machines in its range. Pilot tooling on several single head machines and 3D printing are just two of the ways of testing the characteristics of the products in advance. Pilot moulds can be manufactured in just a few weeks at our facilities. Customer Production of plastic capsules Filling Flexible protective packaging Final shelf-ready package Starting idea Final idea Prototype analysis 2D and 3D drawing Capsule mock-up Final capsule drawing Pilot mold & prototype Lab testing Machine production Sacmi THE ADVANTAGES OF A COMPLETE SERVICE Over 70 engineering and design experts Over 70 specialists make up a team of dedicated machine/ system design technicians for the Beverage & Packaging sector: a team of experts who constantly exchange information and know-how to provide outstanding design support using the most advanced technological systems. After-sales assistance and services guaranteed worldwide The numerous Sacmi technicians are ready to leave their offices and branches in Italy at any time to provide emergency assistance and/or spare parts on five continents. Sacmi's main resources: research and innovation On international markets, Sacmi's main resources are innovation and know-how. Because of this, Sacmi has become a technological role model in the various sectors and markets within which it operates. X-ray analysis of a capsule carried out in the Sacmi test facility. R&D capabilities for plastic capsules Thermographic analysis of plastic heating and thermoforming Testing of packaging materials, forming and sealing tests Dynamometric tests on lid/foil application Analysis of plastic thickness distribution (materials, EVOH layer...) Top-load test and top-load simulation via FEM studies Prototyping of mock-up samples and prototyping machine for small sample batches Investigation of material/product barrier properties Functionality tests Design solutions

PUNCH POWDER FILLING IN COMPRESSION MOULDED CAPSULES Fast, high-productivity line thanks to Sacmi technology.

Sacmi is capable of providing individual capsule-making machines or creating a complete system that - thanks to close collaboration between Sacmi, key partners and subsidiaries - produces the

The production process occurs by extruding a mix of materials, cutting the extruded material into single pellets, inserting them in the cavity and, lastly, forming the capsule according to a

Capsule moulding Product filling Packaging Final packaging Compression technology The individual capsules are filled with the correct quantity of product in a controlled atmosphere With flexible

pack to protect the aroma CM OPM END-OF-LINE PACKAGING MACHINES Individual or mixed-flavour capsule packaging CVS (CONTROL VISION SYSTEM) All our machines can be equipped with quality control vision

COMPRESSION ADVANTAGES: Shorter cycle time and therefore higher productivity Less energy consumption Easily maintained moulds Quick colour changeover process Less waste = lower costs No injection

3 PUNCH POWDER FILLING IN COMPRESSION MOULDED CAPSULES Fast, high-productivity line thanks to Sacmi technology. CCM Continuous Compression Moulding Continuous hydraulic compression press for manufacturing plastic capsules. Sacmi is capable of providing individual capsule-making machines or creating a complete system that - thanks to close collaboration between Sacmi, key partners and subsidiaries - produces the capsule, fills it, packages it and places the packs in boxes ready to be palletized. The production process occurs by extruding a mix of materials, cutting the extruded material into single pellets, inserting them in the cavity and, lastly, forming the capsule according to a specifically defined profile. Capsule moulding Product filling Packaging Final packaging Compression technology The individual capsules are filled with the correct quantity of product in a controlled atmosphere With flexible materials Flow pack for protection in controlled atmosphere Capsules are packed in trays or boxes SACMI CCM Continuous Compression Moulding FILLER Capsule filling and closure FLOW PACK PACKAGER Flow pack to protect the aroma CM OPM END-OF-LINE PACKAGING MACHINES Individual or mixed-flavour capsule packaging CVS (CONTROL VISION SYSTEM) All our machines can be equipped with quality control vision systems to detect any size or aesthetic defects. COMPRESSION ADVANTAGES: Shorter cycle time and therefore higher productivity Less energy consumption Easily maintained moulds Quick colour changeover process Less waste = lower costs No injection point on the finished product Different types of resins can be processed and even combined Independent moulds STRIPPER INSERTING UNIT PP/PE PELLET PORTION MOULD The 4-stage process - CCM hydraulic rotary presses are specially designed to produce thermoplastic products by means of compression. A continuous work cycle is carried out, during which the plastic material is fed by a plasticization unit, cut into suitably sized pellets and then inserted in the cavities. A hydraulic system clamps the moulds at a pressure which can be adjusted even while the production cycle is in progress. The task of the extruder is to plasticize the compound; that means melting, mixing and preparing the melt correctly for the lining process. The bulk of the energy needed to plasticize the compound comes from the mechanical friction of the screw-barrelmaterial system, not the heating elements on the barrel. CCM24S CCM32MB CCM48SB CCM48SC CCM64MB CCM80S CCM24L RAW MATERIAL PP - HDPE - LDPE - PS - PET - PC - PLA - PBT - others upon request MAX Ø mm MAX HEIGHT mm MAX WEIGHT g NUMBER OF CAVITIES MAX PROD. CAPACITY pcs/minute ELECTRICAL POWER AVERAGE kw/kg OVERALL DIMENSION mm 6400X X X X X X X3250 MIN CYCLE TIME s

LIQUID FILLING IN THERMOFORMED CAPSULES FFS Form, Fill & Seal Technology.

4 LIQUID FILLING IN THERMOFORMED CAPSULES FFS Form, Fill & Seal Technology. SACMI WORLDWIDE: WE ARE WHERE YOU ARE Form-Fill-Seal technology starting from two reels of material, one of thermoformable plastic film that can be single or multi-layer (e.g. PS, PET, PP, PS/EVOH/PE, but not only) for the container, and one of lid film sealable on the plastic web, - allows manufacturers to produce finished packages that are formed, filled with product and sealed in a single process. LUXEMBOURG 71 Laeis RUSSIA CHINA 28 Sacmi Mosca 592 Laeis China Beijing Office Laeis (Dalian) Trading Sacmi Imola Moscow Representative Office Sacmi Hong Kong UNITED KINGDOM Surface Inspection GERMANY Sacmi Deutschland Sama Maschinenbau Riedhammer Alpha Ceramics Sacmi Machinery (Foshan Nanhai) Sacmi Hong Kong Foshan Commercial Office Sacmi (Changshu) Machinery Equipment Sacmi (Shanghai) Machinery Equipment Sacmi Machinery (Foshan Nanhai) Zibo Branch Sacmi (Jiajiang) Representative Office Capsule forming Capsule forming starting from mono- or multi-layer plastic film supplied in rolls Product filling Product filling with doser and mass flow control aseptic environment SACMI FFS Closure of capsules with heat-sealable film on the plastic material of the capsule starting from reels Final packaging Capsules are packaged in trays or boxes CM OPM END-OF-LINE PACKAGING MACHINE SPAIN Sacmi Iberica 88 PORTUGAL Sacmi Portugal 7 FRANCE Sacmi West Europe 13 NORTH AFRICA Sacmi N.W.C. Africa 2 ITALY Sacmi Imola Sacmi Service POLAND 13 Sacmi Polska 1531 TURKEY 24 Sacmi Istanbul EGYPT Sacmi Molds & 4 Dies Egypt IRAN 27 Sacmi Iran Sazeh Ceramic & Material Iranian Sacmi Molds & Dies Iran 4 UNITED ARAB EMIRATES Sacmi Middle East Sacmi (Gaoan) Representative Office VIETNAM 2 Sacmi Vietnam THAILAND 2 Sacmi Thailand SINGAPORE 19 Sacmi Singapore KOREA 2 Sacmi Machinery Korea JAPAN 4 Riedhammer Japan UNITED STATES 50 Sacmi USA - Hayes Sacmi Molds & Dies USA Carle & Montanari USA VENEZUELA 5 Sacmi Beverage Venezuela BRAZIL 60 Sacmi do Brazil Indústrial e Comércio MEXICO Sacmi de Mexico 99 Sacmi Moldes Ceramicos Mexico Sacmi Beverage de Mexico Sacmi de Mexico Division Logistica Sacmi Forni COSMEC Sacmi Molds & Dies Nuova Sima Keratech Gaiotto IN.TE.SA. Sacmi Carpmec Decodigit 2 SOUTH AFRICA Sacmi South Africa INDONESIA 47 Sacmi Indonesia PT. Molds & Dies Indonesia ARGENTINA 2 Sacmi Impianti Argentina Sacmi Filling - Benco Pack Sacmi Verona - Sacmi Labelling Sacmi Packaging Pet Projecta Carle & Montanari - Opm CMFima 112 INDIA Sacmi Impianti India Sacmi Engineering (India) Sacmi Impianti India Morbi Warehouse Iprel Progetti Protesa Sacmi Impianti WHY CHOOSE THIS SOLUTION? Over 40 years of experience in manufacturing FFS machines Tailor-made solutions, listening to customers In-depth knowledge of plastic processes Comprehensive customer service High-end laboratories for plastic processes System supplier, expertise in line engineering Aseptic packaging 80 aseptic machines installed worldwide SACMI is a multinational cooperative and the world-leading designer, builder and distributor of plant engineering solutions in the ceramics, beverage & packaging, food, automation and service industries. The Group is present in no less than 30 countries and consists of 80 companies. The SACMI network provides advanced after sales service thanks to its far-reaching web of branches and assistance centres, located on all the main markets; there is also an optional Teleservice that can be used with all our plant solutions. The latter ensures customers can count not only on a fast, efficient spare parts warehouse but also on remote diagnostic services where specialised SACMI technicians work alongside the customer to analyse individual machines and find solutions to any production issues. The Sacmi Group's technological/market leadership position within its various businesses areas, not to mention the Group's financial solidity, provides customers with production effectiveness and efficiency they can count on, achievement of expected results and a fast return on investment.

5 SACMI IMOLA S.C. Via Selice Provinciale, 17/A C.P Imola (BO) Italia Tel: Fax: Sacmi reserves the right to introduce changes without notice

CBF. Compression Blow Forming for the Dairy Industry

CBF. Compression Blow Forming for the Dairy Industry CBF Compression Blow Forming for the Dairy Industry Superior Quality Containers For The DAIRY Industry Mean Lower Spec Limit Upper Spec Limit Process distribution SUPERIOR NECK QUALITY AND CONSISTENCY