drilling Products A3

Transcription

1 Drilling Products A3

2 A4 Notes

3 TiAIN Tipped! Drills - General purpose drill - Split point for easier penetration - TiAIN tip for good wear resistance Catalog Code Material Surface Finish Color Ring & Application Geometry Point Type Shank Tolerance D179 0 HSS TiAIN Tip N R Form C > 2mm h9 Sutn Viper Plus Vs Blue Jobber Drill Performance test at recommended conditions 100 holes 45% GAIN IN PRODUCTIVITY SIZE d 1 l 1 l 2 d 2 Item # Price 1,59 1/16 1-7/8 7/8 1/16 D $2.57 1,98 5/ /64 D ,38 3/32 2-1/4 1-1/4 3/32 D ,78 7/64 2-5/8 1-1/2 7/64 D , D ,18 1/8 2-3/4 1-5/8 1/8 D , ,5 D ,57 9/64 2-7/8 1-3/4 9/64 D ,97 5/32 3-1/4 2-1/8 5/32 D , D ,37 11/64 3-1/4 2-1/8 11/64 D , ,5 D ,76 3/16 3-1/2 2-5/16 3/16 D , D ,16 13/64 3-5/8 2-7/16 13/64 D , ,5 D ,56 7/32 3-3/4 2-1/2 7/32 D ,95 15/64 3-7/8 2-5/8 15/64 D , D ,35 1/ /4 1/4 D , ,5 D ,75 17/64 4-1/8 2-7/8 17/64 D , D ,14 9/32 4-1/4 2-15/16 9/32 D , ,5 D ,54 19/64 4-3/8 3-1/16 19/64 D ,94 5/16 4-1/2 3-3/16 5/16 D , D ,33 21/64 4-5/8 3-5/16 21/64 D , ,5 D ,73 11/32 4-3/4 3-7/16 11/32 D , D ,13 23/64 4-7/8 3-1/2 23/64 D , ,5 D ,52 3/ /8 3/8 D ,92 25/64 5-1/8 3-3/4 3/8 D , D ,32 13/32 5-1/4 3-7/8 3/8 D , D ,72 27/64 5-3/8 3-15/16 3/8 D , D ,11 7/16 5-1/2 4-1/16 3/8 D , D ,51 29/64 5-5/8 4-3/16 3/8 D ,91 15/32 5-3/4 4-5/16 3/8 D , D ,30 31/64 5-7/8 4-3/8 3/8 D , D ,70 1/ /2 3/8 D , D Set: 29 piece set: 1/16-1/2 x 1/64 D179 S No. of Holes IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII Blue Viper+ A5

4 Jobber Length Drills Tin Tipped! YG-1 - TT-GP182 HSS Straight Shank, Gold-P Coated Fractional (*5 per pack, **10 per pack) Overall Flute Part Diameter Length Length No. Inches Inches Inches Price **D1GP /64 1-3/4 3/4 $1.51 **D1GP /16 1-7/8 7/ **D1GP / **D1GP /32 2-1/4 1-1/ **D1GP /64 2-5/8 1-1/ **D1GP /8 2-3/4 1-5/ **D1GP /64 2-7/8 1-3/ **D1GP /32 3-1/ **D1GP /64 3-1/4 2-1/ **D1GP /16 3-1/2 2-5/ **D1GP /64 3-5/8 2-7/ **D1GP /32 3-3/4 2-1/ **D1GP /64 3-7/8 2-5/ **D1GP / / **D1GP /64 4-1/8 2-7/ Overall Flute Part Diameter Length Length No. Inches Inches Inches Price **D1GP /32 4-1/4 2-15/16 $3.73 **D1GP /64 4-3/8 3-1/ **D1GP /16 4-1/2 3-3/ *D1GP /64 4-5/8 3-5/ *D1GP /32 4-3/4 3-7/ *D1GP /64 4-7/8 3-1/ *D1GP / / *D1GP /64 5-1/8 3-3/ *D1GP /32 5-1/4 3-7/ *D1GP /64 5-3/8 3-15/ *D1GP /16 5-1/2 4-1/ *D1GP /64 5-5/8 4-3/ *D1GP /32 5-3/4 4-5/ *D1GP /64 5-7/8 4-3/ *D1GP / / YG-1 - TT-GP139 HSS Straight Shank, Gold-P Coated Letter (*5 per pack, **10 per pack) Overall Flute Part Letter Length Length No. Sizes Inches Inches Price **D1GP A 3-7/8 2-5/8 $3.16 **D1GP B 4 2-3/ **D1GP C 4 2-3/ **D1GP D 4 2-3/ **D1GP E 4 2-3/ **D1GP F 4-1/8 2-7/ **D1GP G 4-1/8 2-7/ **D1GP H 4-1/8 2-7/ **D1GP I 4-1/8 2-7/ **D1GP J 4-1/8 2-7/ **D1GP K 4-1/4 2-15/ **D1GP L 4-1/4 2-15/ **D1GP M 4-3/8 3-1/ Overall Flute Part Letter Length Length No. Sizes Inches Inches Price **D1GP N 4-3/8 3-1/16 $5.47 **D1GP O 4-1/2 3-3/ **D1GP P 4-5/8 3-5/ *D1GP Q 4-3/4 3-7/ *D1GP R 4-3/4 3-7/ *D1GP S 4-7/8 3-1/ *D1GP T 4-7/8 3-1/ *D1GP U 5 3-5/ *D1GP V 5 3-5/ *D1GP W 5-1/8 3-3/ *D1GP X 5-1/8 3-3/ *D1GP Y 5-1/4 3-7/ *D1GP Z 5-1/4 3-7/ A6

5 Tin Tipped! Jobber Length Drills YG-1 - TT-GP138 HSS Straight Shank, Gold-P Coated Wire (Package quantity is 10) Overall Flute Part Wire Length Length No. Sizes Inches Inches Price D1GP /8 2-5/8 $3.00 D1GP /8 2-5/ D1GP /4 2-1/ D1GP /4 2-1/ D1GP /4 2-1/ D1GP /4 2-1/ D1GP /8 2-7/ D1GP /8 2-7/ D1GP /8 2-7/ D1GP /8 2-7/ D1GP /2 2-5/ D1GP /2 2-5/ D1GP /2 2-5/ D1GP /8 2-3/ D1GP /8 2-3/ D1GP /8 2-3/ D1GP /8 2-3/ D1GP /4 2-1/ D1GP /4 2-1/ D1GP /4 2-1/ D1GP /4 2-1/ D1GP / D1GP / D1GP / D1GP / D1GP / D1GP / D1GP /8 1-3/ Overall Flute Part Wire Length Length No. Sizes Inches Inches Price D1GP /8 1-3/4 $1.42 D1GP /4 1-5/ D1GP /4 1-5/ D1GP /4 1-5/ D1GP /8 1-1/ D1GP /8 1-1/ D1GP /8 1-1/ D1GP /2 1-7/ D1GP /2 1-7/ D1GP /2 1-7/ D1GP /8 1-3/ D1GP /8 1-3/ D1GP /8 1-3/ D1GP /4 1-1/ D1GP /4 1-1/ D1GP /8 1-1/ D1GP /8 1-1/ D1GP /8 1-1/ D1GP D1GP D1GP D1GP D1GP D1GP /8 7/ D1GP /8 7/ D1GP /8 7/ D1GP /8 7/ D1GP /4 3/ GT B Set Part No. Price EL1100GT $16.20 Most universal set. Accepts all B types blades. Includes: Blade Holder EL0100GT which telescopes from 6-125mm. Holds all B (Ø2.6mm) blades One each GT-B10 and GT-B20 HSS blade inside the Handle. Universal Handle EL1000GT which can sre spare blades. A7

6 Gold-P Coated HSCO Drills-Metric Tin Tipped! HSS Co5, Straight Shank, Jobber Length Drill (*5 per pack, **10 per pack) Flute Geometry: -Right hand spiral, wider flutes, Point Angle: 130 : under 1.6mm-Normal point, form 1.6mm-Split point. Surface Treatment: Bright body TiN coating on working part, Application: Drilling in steel, cast steel, alloyed and non-alloyed, gray cast iron, graphite, malleable cast iron. EDP No. Size D L2 L1 Price **DLGP $1.47 **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP A8 EDP No. Size D L2 L1 Price **DLGP $5.85 **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP **DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP *DLGP

7 Screw Machine HSS, Straight Shank Flute Geometry: Right hand spiral, wider flutes Point Angle: 135 Split point diameter and over Application: Drilling in steel, cast steel alloyed and non-alloyed, gray cast iron, graphite, malleable cast iron. D1118 Series Fractional sizes (*5 per package **10 per package) EDP Diameter Flute Overall No. (ød1) Length (L2) Length (L1) Price **D /64 1/2 1-3/8 $1.11 **D /16 5/8 1-5/ **D /64 11/ / **D /32 3/4 1-3/ **D /64 13/ / **D /8 7/8 1-7/ **D /64 15/ / **D / / **D /64 1-1/16 2-1/ **D /16 1-1/8 2-3/ **D /64 1-3/16 2-1/ **D /32 1-1/4 2-3/ **D /64 1-5/16 2-7/ **D /4 1-3/8 2-1/ **D /64 1-7/16 2-5/ EDP Diameter Flute Overall No. (ød1) Length (L2) Length (L1) Price **D /32 1-1/2 2-11/16 $2.62 **D /64 1-9/16 2-3/ **D /16 1-5/8 2-13/ **D / / / *D / / *D /64 1-3/4 3-1/ *D /8 1-13/16 3-1/ *D /64 1-7/ *D / /16 3-5/ *D / / *D /16 2-1/16 3-7/ *D /64 2-1/8 3-9/ *D /32 2-1/8 3-5/ *D /64 2-3/ / *D /2 2-1/4 3-3/ HSS, Straight Shank Flute Geometry: Right hand spiral, wider flutes Point Angle: 135 Split point diameter and over Application: Drilling in steel, cast steel alloyed and non-alloyed, gray cast iron, graphite, malleable cast iron. D1115 Series Letter sizes (*5 per package **10 per package) EDP Diameter Flute Overall No. Size (ød1) Length (L2) Length (L1) Price **D A /16 2-7/16 $2.37 **D B /8 2-1/ **D C /8 2-1/ **D D /8 2-1/ **D E /8 2-1/ **D F /16 2-5/ **D G /16 2-5/ **D H /2 2-11/ **D I /2 2-11/ **D J /2 2-11/ **D K /2 2-11/ **D L / **D M /16 2-3/ EDP Diameter Flute Overall No. Size (ød1) Length (L2) Length (L1) Price ** D N /8 2-13/16 $4.29 ** D / / ** D P / / *D Q / *D R / *D S /4 3-1/ *D T / *D U /16 3-1/ *D V /8 3-1/ *D W /8 3-1/ *D X /16 3-5/ *D Y /16 3-5/ *D Z / A9

8 Screw Machine HSS, Straight Shank Flute Geometry: Right hand spiral, wider flutes Point Angle: 135 Split point diameter and over Application: Drilling in steel, cast steel alloyed and non-alloyed, gray cast iron, graphite, malleable cast iron. D1119 Series Wire Guage sizes (**10 per package) EDP Diameter Flute Overall No. Size (ød1) Length (L2) Length (L1) Price **D /16 2-7/16 $2.27 **D /16 2-7/ **D /4 2-3/ **D /4 2-3/ **D /4 2-3/ **D /4 2-3/ **D /16 2-1/ **D /16 2-1/ **D /16 2-1/ **D /16 2-1/ **D /16 2-1/ **D /16 2-1/ **D /8 2-3/ **D /8 2-3/ **D /8 2-3/ **D /8 2-3/ **D /8 2-3/ **D /16 2-1/ **D /16 2-1/ **D /16 2-1/ **D /16 2-1/ **D /16 2-1/ **D / **D / **D / **D / **D / **D / / **D / / **D / / EDP Diameter Flute Overall No. Size (ød1) Length (L2) Length (L1) Price **D /8 1-7/8 $1.11 **D /8 1-7/ **D /8 1-7/ **D /8 1-7/ **D /8 1-7/ **D / / **D / / **D / / ** / / **D / / **D / / **D /4 1-3/ **D / **D /4 1-3/ **D /4 1-3/ **D /4 1-3/ **D / / **D / / **D / / **D / / **D / / **D / / **D /8 1-5/ **D /8 1-5/ **D /8 1-5/ **D /2 1-3/ **D /2 1-3/ **D /2 1-3/ **D /2 1-3/ **D /2 1-3/ A10

9 Mechanic Length Drills Type 250-AQF Black & Gold Surface Treated These heavy-duty 135 split point drills perform well in very demanding applications. The flats on the shank give positive chuck grip. The drills are ideal for use in hand held drills with keyless chucks. The heavy-duty construction and high alloy steel make them ideal for hard metals and other difficult drill materials. Type 250-AQF (*6 per pack, **12 per pack) Part No. Size Price **TT /16 $1.47 **TT / **TT / **TT / **TT / **TT / **TT / **TT / **TT / **TT / **TT / **TT / **TT / **TT / **TT / Part No. Size Price *TT /64 $5.46 *TT / *TT / *TT / *TT / *TT / *TT / *TT / *TT / *TT / *TT / *TT / *TT / *TT / /8 Reduced Shanks - 3 Flats (*6 per pack) Part No. Size Price *TT /32 $13.97 *TT / *TT / *TT / Part No. Size Price *TT /32 $17.57 *TT / *TT / Type 250-AQF Drill Sets Part No. Description Price TT /16 1/4 by 64ths (13pcs) $39.52 TT /16 1/2 by 32nds (15pcs) TT /16 3/8 by 64ths (21pcs) TT /16 1/2 by 64ths (29pcs) A11

10 Extra Length Drills Black & Gold! Type XGT-UB - Ultra Bor Super Premium 6 /9 /12 Special Hi-Molybdenum ol steel. Gold surface treated for maximum lubricity. Heavy-duty construction, 135 split point, no center punch needed - will not walk. Gyroidal Torsion flute and land construction yields exceptional performance in deep hole drilling applications. Recommended for work hardening grades of stainless steel and other hard metal drilling applications. These drills will drill 12 or more diameters deep without drill removal clear chips. Feed rates may be twice that of standard drills Fractional Overall Flute Part Length Length Qty. No. Size Inches Inches per/pack Price TT /8x $14.14 TT #29x TT /64x TT /32x TT /64x TT /16x TT #10x TT /64x TT /32x TT #1x TT /64x TT /4x TT F x TT /32x TT /16x TT /32x TT /8x TT /32x TT /16x TT /2x TT /8x TT /32x TT /16x TT /32x TT /4x TT /32x TT /16x TT /32x TT /8x TT /16x TT /2x TT /8x TT /32x TT /16x TT /32x TT /4x TT /32x TT /16x TT /32x TT /8x TT /16x TT /2x A12

11 Silver & Deming Prentice Drills HSS(M2) 118 Split Point, 3 Flat, Black & Gold, Silver & Deming Prentice Drill D1191 Series - unit: inch Drill Shank Flute Overall EDP Diameter Diameter Length Length No. D1 D2 L1 L2 Price D /2 1/2 3 6 $25.74 D /64 1/ D /32 1/ D /64 1/ D /16 1/ D /64 1/ D /32 1/ D /64 1/ D /8 1/ D /64 1/ D /32 1/ D /64 1/ D /16 1/ D /64 1/ D /32 1/ D /64 1/ D /4 1/ D /64 1/ D /32 1/ D /64 1/ D /16 1/ D /64 1/ D /32 1/ D /64 1/ D /8 1/ D /64 1/ D /32 1/ D /64 1/ D /16 1/ Drill Shank Flute Overall EDP Diameter Diameter Length Length No. D1 D2 L1 L2 Price D /64 1/2 3 6 $52.83 D /32 1/ D /64 1/ D / D /64 1/ D /32 1/ D /64 1/ D /16 1/ D /64 1/ D /32 1/ D /64 1/ D /8 1/ D /64 1/ D /32 1/ D /64 1/ D /16 1/ D /64 1/ D /32 1/ D /64 1/ D /4 1/ D /32 1/ D /16 1/ D /32 1/ D /8 1/ D /32 1/ D /16 1/ D /32 1/ D /2 1/ A13

12 Drills Drills HSS, Spotting DIN Catalog Code D175 D176 Material HSS Co HSS Co Surface Finish TiN TiN Color Ring & Application NC NC Geometry - - Point Type Shank Tolerance h9 h9 d1 l1 l2 d2 Item # Item # Price D D $ D D D D D D D D D D D D D D D D D D Drills Carbide, Spotting - Precision drill for machine use - Rigid design for seat position accuracy - 90 offers hole chamfering & spotting with the one ol for spotting, matching a typical carbide drill point - Only drill the depth of the point Catalog Code D355 D364 Material VHM VHM Surface Finish Brt AICrN Color Ring & Application NC NC Geometry - - Point Type Form A Shank Tolerance h9 h9 d1 l1 l2 d2 Item # Price Item # Price D $ D $ D D D D D D D D D D D D A14

13 Extra Length Drills Type Longboy Drill This general purpose 118 point high-speed steel drill is recommended for a wide range of deep hole production drilling applications. Fractional Overall Flute Part Diameter Length Length Qty. No. Inches Inches Inches per/pack Price TT / $29.89 TT / TT / TT / TT / TT / TT / TT / TT / TT / TT / TT / TT / TT / TT / TT / Overall Flute Part Diameter Length Length Qty. No. Inches Inches Inches per/pack Price TT / $44.03 TT / TT / TT / TT / TT / TT / TT / TT / TT / TT / TT / TT / TT / TT / Type Longboy Drill This general purpose 118 point high-speed steel drill is recommended for a wide range of deep hole production drilling applications. Fractional Overall Flute Part Diameter Length Length Qty. No. Inches Inches Inches per/pack Price TT / $60.94 TT / TT / TT / TT / TT / TT / TT / Overall Flute Part Diameter Length Length Qty. No. Inches Inches Inches per/pack Price TT / $87.01 TT / TT / TT / TT / TT / TT / A15

14 Center Drills HSS(M2) Center Drill D1C90 Series - Regular Length (60 ) unit: inch Drill Shank Flute Overall EDP Diameter Diameter Length Length No. Size D1 D2 L1 L2 Price D1C /64 1/8 1/16 1-1/2 $3.71 D1C /16 3/16 5/64 1-3/ D1C /32 1/4 1/ D1C /8 5/16 5/32 2-1/ D1C /16 7/16 1/4 2-1/ D1C /32 1/2 7/ D1C90 Series - Long Length (60 ) unit: inch Drill Shank Flute Overall EDP Diameter Diameter Length Length No. Size D1 D2 L1 L2 Price D1C /64 1/8 3/64 3 $4.86 D1C /64 1/8 3/ D1C /64 1/8 3/ D1C /64 1/8 3/ D1C /64 3/16 5/ D1C /64 3/16 5/ D1C /64 3/16 5/ D1C /64 3/16 5/ D1C /64 1/4 7/ D1C /64 1/4 7/ D1C /64 1/4 7/ D1C /8 5/16 1/ D1C /8 5/16 1/ D1C /8 5/16 1/ D1C /16 7/16 3/ D1C /16 7/16 3/ D1C /16 7/16 3/ D1C /32 1/2 7/ D1C /32 1/2 7/ D1C /32 1/2 7/ GT E Set Part No. Price EL1200GT $18.79 Similar the GT B set but takes the heavy-duty E (Ø3.2mm) blades. Includes: Blade Holder EL0200GT which telescopes from 6-125mm. Holds all E (3.2mm) blades One each GT-E100, GT-E200, GT-E300 blade. Universal Handle EL1000GT which can sre spare blades. A16

15 Gold-P Coated Drills Set DIN338 Drill Set Jobber Length GOLD-P Coated Drills Set No. Description Size Qty. Price D1GP165SET1 HSS Straight Shank, Split Point (f 1.0 & f 1.5 : NORMAL point) x0.5mm step 19 pcs $ D1GP165SET2 HSS Straight Shank, Split Point (f 1.0 & f 1.5: NORMAL point) X0.5mm step 25 pcs D1GP165SET3 HSS Straight Shank, Split Point (f 1.0 & f 1.5 : NORMAL point) x0.5mm step 24 pcs DLGP195SET1 HSSCo5 Straight Shank, Split Point (f 1.0 & f 1.5: NORMAL point) x0.5mm step 19 pcs DLGP195SET2 HSSCo5 Straight Shank, Split Point (f 1.0 & f 1.5 : NORMAL point) x0.5mm step 25 pcs DLGP195SET3 HSSCo5 Straight Shank, Split Point (f 01.0& f 1.5 : NORMAL point) x0.5mm step 24 pcs TiAIN Tipped! Viper Plus Drill SETS Material - HSS Surface Finish - TiAlN Geometry - R30 Point Type Form C > 2mm Shank Tolerance - h9 SM3 Viper Plus Drill Set mm x pieces D179 SM3 $ each! S3 Viper Plus Drill Set 1/16-1/2 x 64ths 29 pieces D179 S3 $ each! ANSI Drill Set Jobber GOLD-P Coated Drills Set No. Description Size Qty. Price D1GP138SET HSS Straight Shank, Split Point (# 53 ~ # 56 : NORMAL point) # 1 ~ # 56(Wire gauge) 56 pcs $ D1GP139SET HSS Straight Shank, Split Point A~Z(Letter) 26 pcs D1GP182SET HSS Straight Shank, Split Point (3/64 : NORMAL point) 1/16~ 1/2(Fractional) 30 pcs D2GP185SET HSSC08 Straight Shank, Split Point (3/64 : NORMAL point) 1/16~ 1/2(Fractional) 29 pcs D2GP186SET HSSC08 Straight Shank, Split Point A~Z(Letter) 26 pcs D2GP187SET HSSC08 Straight Shank, Split Point (# 53 ~ # 56 : NORMAL point) # 1 ~ # 56(Wire gauge) 56 pcs DLGP511SET HSSCo5 Straight Shank, Split Point 5/64~ 1/2(Fractional) 28 pcs DLGP512SET HSSCo5 Straight Shank, Split Point # 1 ~ # 47(Wire gauge) 47 pcs DLGP513SET HSSCo5 Straight Shank, Split Point A~Z(Letter) 26 pcs A17

16 Taper Shank Drills HSS(M2) Morse Taper Shank Twist Drill D1211 Series Drill Flute Overall Morse EDP Diameter Length Length Taper No. D1 L1 L2 No. Price D /2 4-3/8 8-1/4 2 $26.27 D /64 4-5/8 8-1/ D /32 4-5/8 8-1/ D /64 4-7/8 8-3/ D /16 4-7/8 8-3/ D /64 4-7/8 8-3/ D /32 4-7/8 8-3/ D /64 4-7/8 8-3/ D /8 4-7/8 8-3/ D /64 5-1/ D /32 5-1/ D /64 5-3/8 9-1/ D /16 5-3/8 9-1/ D /64 5-5/8 9-1/ D /32 5-5/8 9-1/ D /64 5-7/8 9-3/ D /4 5-7/8 9-3/ D / / D / / D /64 6-1/8 10-3/ D /16 6-1/8 10-3/ D /64 6-1/8 10-3/ D /32 6-1/8 10-3/ D /64 6-1/8 10-3/ D /8 6-1/8 10-3/ D /64 6-1/8 10-3/ D /32 6-1/8 10-3/ D /64 6-1/8 10-3/ D /16 6-1/8 10-3/ D /64 6-3/ D /32 6-3/ D /64 6-3/ D / D /64 6-1/2 11-1/ D /32 6-1/2 11-1/ D /64 6-5/8 11-1/ D /16 6-5/8 11-1/ D /64 6-7/8 12-1/ D /32 6-7/8 12-1/ D /64 7-1/8 12-3/ D /8 7-1/8 12-3/ D /64 7-1/4 12-7/ D /32 7-1/4 12-7/ D /64 7-3/ Drill Flute Overall Morse EDP Diameter Length Length Taper No. D1 L1 L2 No. Price D /16 7-3/ $ D /64 7-1/2 13-1/ D /32 7-1/2 13-1/ D /64 7-7/8 13-1/ D /4 7-7/8 13-1/ D /64 8-1/2 14-1/ D /32 8-1/2 14-1/ D /64 8-5/8 14-1/ D /16 8-5/8 14-1/ D /64 8-3/4 14-3/ D /32 8-3/4 14-3/ D /64 8-7/8 14-1/ D /8 8-7/8 14-1/ D / / D /16 9-1/8 14-3/ D /32 9-1/4 14-7/ D /2 9-3/ D /64 9-3/8 16-3/ D /32 9-3/8 16-3/ D /16 9-5/8 16-5/ D /32 9-7/8 16-7/ D / D / /8 17-1/ D / /8 17-1/ D / /8 17-1/ D /4 10-1/8 17-1/ D / /8 17-1/ D / /8 17-1/ D /8 10-3/8 17-3/ D / /8 17-3/ D / /8 17-3/ D /8 17-3/ D / /8 17-3/ D / /4 17-3/ D / /4 17-3/ D /8 10-1/4 17-3/ D / /4 17-3/ D / /4 17-3/ D / /8 17-3/ D /4 10-1/8 17-3/ D / /8 17-3/ D /8 10-1/8 17-3/ D / /4 18-3/ D /2 11-1/4 18-3/ A18

17 Drill Feeds & Speeds Different drilling conditions make it impossible develop any rigid rules for feeds and speeds. The following tables contain guidelines which can be utilized when drilling standard materials. Also, the following rules of thumb can be used determine proper feeds and speeds for drilling ferrous materials (note: varying conditions can easily require adjustments ). Feed equals.001 per revolution for every 1/16 of drill diameter, plus or minus.001 on the tal. Speed equals 80 surface feet per minute in 100 Brinell hardness material and the speed should be reduced 10 surface feet per minute for each additional 50 points Brinell hardness. Feed and speed rates should be reduced up % when drilling holes deeper than 4 drill diameters. Recommended Feeds RECOMMENDED FEEDS FOR VARIOUS DIAMETER DRILLS Diameter of Drill - Inches Feed Inches per Revolution Under 1/ /8 1/ /4 1/ / inch and over NOTE: it is best start with a moderate speed and feed, increasing either one, or both, after observing the action and condition of the drill. Cutting Speed Recommended Speeds RECOMMENDED SPEEDS FOR STANDARD MATERIALS WITH H.S.S. DRILLS Recommended Material Speed (sfm) Aluminum and its Alloys Brass and Bronze (ordinary) Bronze (High Tensile) Die Castings (Zinc Base) Iron - Cast (soft) Cast (medium hard) Hard Chilled Malleable Magnesium and its Alloys Monel Metal or High-Nickel Steel Plastics or Similar Materials Steel - Mild.2 carbon.3 carbon Steel.4 carbon.5 carbon Tool 1.2 carbon Forgings Alloy Brinell High Tensile (Heat Treated) Rockwell C Rockwell C Rockwell C Rockwell C 7-15 Stainless Steel Free Machining Grades Work Hardening Grades Titanium Alloy Sheet Titanium Alloys Ti-75A (Commercially Pure) RS TM50A TM40A RC-130B MST 6A1-4 Va MST 3A1-5 Cr CUTTING SPEED - FEET PER MINUTE DRILL SIZE REVOLUTIONS PER MINUTE (000) 1/ / / / / / / / / / /8.12, / / / / / A19

18 Twist Drill Troubleshooting PROBLEM CAUSE CORRECTION BROKEN DRILL 1. Flutes clogged with chips, drill binds in hole - Use drill with wider flutes and/or faster helix angle (common in deep holes) - Consider polished flutes - Withdraw drill at regular intervals clear chips - If chips are not broken up, consider heavier feeds - or a chip breaker design 2. Drill binding due worn outer corners - Repoint or replace drill - Check for excessive speed, inadequate or incorrect coolant, excessive run out as drill enters work 3. Work insecurely held - Use adequate holding or clamping devices 4. Excessive feed - Reduce feed 5. Improper point - Check for correct lip clearance - Use proper type of drill and point for the application 6. Drill is dull - Replace before dulling occurs. Check feeds, speeds, and No. 5 for premature dulling BROKEN TANG 1. Shank or socket damaged - Repair or replace 2. Drill not properly seated in socket - Check for positive, secure fit CHIPS NOT BREAKING UP 1. Insufficient feed - Increase feed 2. Improper style of drill and/or point - Consider use of chip-breaker design drill and/or chipbreaker point grind DAMAGED POINT 1. Using hard object tap drill in socket - Use soft lead, brass, plastic, etc. hammer 2. Dropping, mishandling drill - Handle with care OVERSIZE MOLE 1. Drill point off center - Repoint accurately or replace with properly pointed drill 2. Machine spindle not rigid or not running true - Repair if possible; consider use of bushing 3. Work piece loose and/or vibrating - Tighten and hold securely ROUGH HOLE 1. Incorrect point grind and/or dull drill - Repoint or replace with properly pointed drill 2. Excessive feed - Reduce feed 3. Incorrect or insufficient coolant - Correct and adjust POOR TOOL LIFE 1. Coolant not reaching drill point or insufficient or incorrect coolant - Correct and adjust 2. Speed o high and/or feed o low - Review and adjust 3. Wrong type of point and/or drill for application - Review requirements and conditions WEB SPLITS 1. Insufficient lip clearance - Repoint or replace with properly pointed drill 2. Point thinned o much - Repoint or replace with properly pointed drill 3. Excessive feed - Reduce feed CHIPPED LIPS 1. Excessive lip clearance and/or heel relief - Repoint or replace with properly pointed drill BROKEN OUTER CORNERS 1. Insufficient or incorrect coolant - Correct and adjust 2. Excessive speed - Reduce speed 3. Scale, hard spots encountered in material - No final remedy if this condition is prevalent; lower feeds and speeds may help A20

19 Carbide Drills Drills Carbide, Stub, 3 x d1 - Suitable for materials up 1400N/mm 2 - Strong core with and without internal coolant supply - Micro geometry & surface conditioning for optimal chip control - AlCrN for maximum ol life Catalog Code D329 Material VHM Surface Finish AlCrN Color Ring & Application up 1440N/mm 2 Geometry R30 Point Type 140 Form C Shank Form (DIN6535) HA d1 (m7) l1 l2 d2 (h6) Item # Price D $ D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D A21

20 Carbide Drills Drills Carbide, Stub, 3 x d1 - Suitable for materials up 1400N/mm 2 - Strong core with and without internal coolant supply - Micro geometry & surface conditioning for optimal chip control - AlCrN for maximum ol life A22 Catalog Code D329 Material VHM Surface Finish AlCrN Color Ring & Application up 1440N/mm 2 Geometry R30 Point Type 140 Form C Shank Form (DIN6535) HA d1 (m7) l1 l2 d2 (h6) Item # Price D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D

21 Carbide Drills Drills Carbide, Stub, 3 x d1 - Suitable for materials up 1400N/mm 2 - Strong core with and without internal coolant supply - Micro geometry & surface conditioning for optimal chip control - AlCrN for maximum ol life Catalog Code D329 Material VHM Surface Finish AlCrN Color Ring & Application up 1440N/mm 2 Geometry R30 Point Type 140 Form C Shank Form (DIN6535) HA d1 (m7) l1 l2 d2 (h6) Item # Price D $ D D D D / D D D D D D D D D / D D D / D D D / D D D / D D D D / D D D D / D D D D D / D D D A23

22 Carbide Drills Drills Carbide, Jobber, 5 x d1 - Suitable for materials up 1400N/mm 2 - Strong core with and without internal coolant supply - Micro geometry & surface conditioning for optimal chip control - AlCrN for maximum ol life A24 Catalog Code D332 Material VHM Surface Finish AlCrN Color Ring & Application up 1440N/mm 2 Geometry R30 - IK Point Type 140 Form C Shank Form (DIN6535) HA (h6) d1 (m7) l1 l2 d2 (h6) Item # Price D $ D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D

23 Carbide Drills Drills Carbide, Jobber, 5 x d1 - Suitable for materials up 1400N/mm 2 - Strong core with and without internal coolant supply - Micro geometry & surface conditioning for optimal chip control - AlCrN for maximum ol life Catalog Code D332 Material VHM Surface Finish AlCrN Color Ring & Application up 1440N/mm 2 Geometry R30 - IK Point Type 140 Form C Shank Form (DIN6535) HA (h6) d1 (m7) l1 l2 d2 (h6) Item # Price D $ D D D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D A25

24 Carbide Drills Drills Carbide, Jobber, 5 x d1 - Suitable for materials up 1400N/mm 2 - Strong core with and without internal coolant supply - Micro geometry & surface conditioning for optimal chip control - AlCrN for maximum ol life Catalog Code D332 Material VHM Surface Finish AlCrN Color Ring & Application up 1440N/mm 2 Geometry R30 - IK Point Type 140 Form C Shank Form (DIN6535) HA (h6) d1 (m7) l1 l2 d2 (h6) Item # Price D $ D D D D / D D D D D D D D D / D D D / D D D / D D D / D D D D / D D D D / D D D D D / D D D A26

25 Carbide Drills Drills Carbide, Long, 8 x d1 - Suitable for materials up 1400N/mm 2 - Strong core with and without internal coolant supply - Micro geometry & surface conditioning for optimal chip control - AlCrN for maximum ol life Catalog Code D335 Material VHM Surface Finish AlCrN Color Ring & Application up 1440N/mm 2 Geometry R30 - IK Point Type 140 Form C Shank Form (DIN6535) HA (h6) d1 (m7) l1 l2 d2 (h6) Item # Price D $ D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D / D D A27

26 Carbide Drills Drills Carbide, Long, 8 x d1 - Suitable for materials up 1400N/mm 2 - Strong core with and without internal coolant supply - Micro geometry & surface conditioning for optimal chip control - AlCrN for maximum ol life - Available in HB and HE shank Catalog Code D335 Material VHM Surface Finish AlCrN Color Ring & Application up 1440N/mm 2 Geometry R30 - IK Point Type 140 Form C Shank Form (DIN6535) HA (h6) d1 (m7) l1 l2 d2 (h6) Item # Price D $ D D / D D D D D / D D D D D / D D D D D / D D D D D / D D D D D D D D D / D D D D D D D D D / D D A28

27 Dream Drills Carbide without Coolant Holes, Short Length, TiAIN Coated Application: Drilling in steel in general, cast steel, cast iron, chilled cast iron, malleable cast iron, non-ferrous heavy metal, non-ferrous light metal, abrasive plastic. Advantage: Self centering - center drilling is not required Excellent positioning - bush is not necessary Special Design - reaming is not required - good chip removal - powerful drilling Tolerance: Dia. Tolerance Ød1, Shank Tolerance Ød2: DH414 Series 3 X D Diameter (Ød1=Ød2) Overall Flute EDP No. Fractional Decimal Length (L1) Length (L2) Price 0081ATF 1/ /64 45/64 $ ATF 9/ /64 25/ ATF 5/ /16 7/ ATF 11/ /32 15/ ATF 3/ / ATF 13/ / ATF 7/ /8 1-1/ ATF 15/ /8 1-1/ ATF 1/ /16 1-5/ ATF F / / ATF 17/ / / ATF I / / ATF 9/ /16 1-3/ ATF 19/ /16 1-7/ ATF 5/ /16 1-7/ ATF 21/ /4 2-1/ ATF Q /4 2-1/ Diameter (Ød1=Ød2) Overall Flute EDP No. Fractional Decimal Length (L1) Length (L2) Price 0221ATF 11/ /8 2-3/16 $ ATF 23/ / ATF U / ATF 3/ /8 2-3/ ATF 25/ /8 2-3/ ATF 13/ /32 2-5/ ATF 27/ /2 2-11/ ATF 7/ /8 2-13/ ATF 29/ /4 2-7/ ATF 15/ /4 2-7/ ATF 31/ / ATF 1/ /8 3-1/ ATF 33/ / / ATF 17/ / / ATF 9/ /16 3-1/ ATF 37/ / ATF 5/ / / Formulated easily remove shop grease, oils, grime, and odor No-grit formula prevents skin abrasions which encourage sensitivity Moisturizers protect skin from metalworking fluid s chemistry and biology One 3.4 ounce bar lasts longer than one gallon of other brand liquid soap JPUOFU.1 (1 bar) $8.68 JPUOFU.6 (6 bars) $46.78 JPUOFU.L (liquid) $27.97 JPUOFU.F (foam) $25.56 A29

28 Dream Drills DH416 Series 3 X D Diameter (Ød1=Ød2) Shank Overall Flute EDP No. Fractional Decimal Diameter Length Length (Ød2) (L1) (L2) Price 0081 BTF 1/ / $ BTF 11/ / BTF 3/ / BTF 13/ / BTF 7/ / BTF 15/ / BTF 1/ / BTF F / BTF 17/ / BTF I BTF 9/ / BTF 19/ / BTF 5/ / BTF 21/ / BTF Q / BTF 11/ / BTF 23/ / BTF U / DH418 Series 5 X D Diameter (Ød1=Ød2) Shank Overall Flute EDP No. Fractional Decimal Diameter Length Length (Ød2) (L1) (L2) Price 0131 CTF 13/ / /16 1-3/4 $ CTF 7/ / / / CTF 15/ / / / CTF 1/ / /64 2-3/ CTF F / / / CTF 17/ / / / CTF I / / CTF 9/ / / / CTF 19/ / / / CTF 5/ / / / CTF 21/ / / CTF Q / / A30 Carbide with Coolant Holes, Short Length, TiAIN Coated Application: Drilling in steel in general, cast steel, cast iron, chilled cast iron, malleable cast iron, non-ferrous Advantage: Tolerance: heavy metal, non-ferrous light metal, abrasive plastic. Self centering - center drilling is not required Excellent positioning - bush is not necessary Special Design - reaming is not required - good chip removal - powerful drilling Dia. Tolerance Ød1 Shank Tolerance Ød2: Plain Shank: DIN6525-HA Diameter (Ød1=Ød2) Shank Overall Flute EDP No. Fractional Decimal Diameter Length Length (Ød2) (L1) (L2) Price 0241 BTF 3/ / $ BTF 25/ / BTF 13/ / BTF 27/ / BTF 7/ / BTF 29/ / BTF 15/ / BTF 31/ / BTF 1/ / BTF 33/ / BTF 17/ / BTF 35/ / BTF 9/ / BTF 37/ / BTF 19/ / BTF 39/ / BTF 5/ / Carbide with Coolant Holes, Long Length, Application: TiAIN Coated Advantage: Tolerance: Drilling in steel in general, cast steel, cast iron, chilled cast iron, malleable cast iron, non-ferrous heavy metal, non-ferrous light metal, abrasive plastic. Self centering - center drilling is not required Excellent positioning - bush is not necessary Special Design - reaming is not required - good chip removal - powerful drilling Dia. Tolerance Ød1 Shank Tolerance Ød2: Plain Shank: DIN6525-HA Diameter (Ød1=Ød2) Shank Overall Flute EDP No. Fractional Decimal Diameter Length Length (Ød2) (L1) (L2) Price 0221 CTF 11/ / /32 $ CTF 23/ / / CTF U / / CTF 3/ / /64 3-5/ CTF 25/ / /64 3-5/ CTF 13/ /64 5-7/8 3-5/ CTF 27/ /64 5-7/8 3-15/ CTF 7/ /32 6-7/32 3-5/ CTF 29/ /32 6-7/ / CTF 15/ /32 6-7/ / CTF 31/ /2 6-37/ / CTF 1/ /2 6-37/64 4-3/

29 Dream Drills Carbide with Coolant Holes, Extra Long Length, TiAIN Coated Application: Advantage: Plain Shank: Drilling in steel in general, cast steel, cast iron, chilled cast iron, malleable cast iron, non-ferrous heavy metal, non-ferrous light metal, abrasive plastic. Self centering - center drilling is not required Excellent positioning - bush is not necessary Special Design - reaming is not required - good chip removal - powerful drilling DIN6535-HA DH421 Series 8 X D Diameter Shank Overall Flute EDP No. Metric Inch Diameter Length Length (Ød1) (Ød2) (Ød2) (L1) (L2) Price DH $ DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH Diameter Shank Overall Flute EDP No. Metric Inch Diameter Length Length (Ød1) (Ød2) (Ød2) (L1) (L2) Price DH $ DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH DH A31

30 Carbide Dream Drills - Technical Information Application: Drilling in steel in general, cast steel, cast iron, malleable cast iron, non-ferrous heavy metal, non-ferrous light metal, abrasive plastic. Advantage: Self centering - center drilling is not required Excellent positioning - bush is not necessary Special Design - reaming is not required - good chip removal - powerful drilling 3XD TiAIN Coated Without coolant holes 30 Helix 140 Helix Non Coolant Fed Drills / Inch Diameter Material 1/8 ~ 3/16 3/16 ~ 5/16 5/16 ~ 3/8 3/8 ~ 1/2 1/2 ~ 9/16 9/16 ~ 13/16 N S N S N S N S N S N S N = R.P.M. S = Feed per Revolution (inch/rev.) Kf 3xD 5xD Cast Iron <240 BHN Cast Iron >240 BHN Carbon Steels <300 BHN Alloy Steels BHN Aluminum, Si <10% Aluminum, Si >10% Stainless Steels XD & 5XD TiAIN Coated With coolant holes 30 Helix 140 Helix Non Coolant Fed Drills / Inch Diameter Material 1/8 ~ 3/16 3/16 ~ 5/16 5/16 ~ 3/8 3/8 ~ 1/2 1/2 ~ 9/16 9/16 ~ 13/16 N S N S N S N S N S N S N = R.P.M. S = Feed per Revolution (inch/rev.) Kf 3xD 5xD Cast Iron <240 BHN Cast Iron >240 BHN Carbon Steels <300 BHN Alloy Steels BHN Aluminum, Si <10% Aluminum, Si >10% Stainless Steels up.118 over.118 up.236 over.236 up.394 over.394 up DRILL DIAMETER TOLERANCE METRIC (OD) mm = 1/1000 mm Diameter Tolerance 1-3 mm 3-6 mm 6-10 mm mm mm h h h m A32

31 Throw-Away Drill Inserts & Holders Holder & Accessories A33

32 Throw-Away Drill Inserts & Holders Selection Guide Throw-Away Drill Insert Holders Holder Accessories Straight Shank Taper Shank Torx Screws and Drivers Rotary Coolant Inducer Short Length Intermediate Length Standard Length Extended Length Long Length Extra Long Length Short Length Intermediate Length Standard Length Throw-Away Drill Inserts Super Cobalt (T15) Spade Drill HSS (M4) Spade Drill Premium Cobalt (M48) Spade Drill Carbide Spade Drill Inserts Super Cobalt (T15) SM-Point DRILL Carbide (C5) SM-Point DRILL A34

33 Throw-Away Drill Inserts For use in high nickel alloys and materials over 280 Brinell. Reduced set-up time, it easily can be replaced on the machine. Any non-standard size available. Super Cobalt (T15) Spade Drill Series Diameter Min. TiAIN TIN Max Inch Decimal Coated TiAIN Coated TIN (mm/inch) metric inch EDP No. Price EDP. No Price 9.50mm.3740 S08Y01 $34.50 S06Y01 $ / S08Y S06Y Y (3/32 ) z (3/32 ) (1/8 ) 9.80mm.3860 S08Y S06Y / S08Y S06Y mm.3937 S08Y S06Y mm.4016 S08Y S06Y / S08Y S06Y mm.4134 S08Y S06Y / S08Y S06Y mm.4252 S08Y S06Y mm.4331 S08Y S06Y / S08Z S06Z mm.4528 S08Z S06Z / S08Z S06Z / S08Z S06Z mm.4724 S08Z S06Z / S08Z S06Z mm.4921 S08Z S06Z / S08Z S06Z mm.5118 S S / S S / S S mm.5315 S S / S S mm.5512 S S / S S mm.5709 S S / S S mm.5906 S S / S S / S S mm.6102 S S / S S mm.6299 S S / S S mm.6496 S S / S S mm.6693 S S / S S / S S mm.6890 S S Series Diameter Min. TiAIN TIN Max Inch Decimal Coated TiAIN Coated TIN (mm/inch) metric inch EDP No. Price EDP. No Price 45/ S08101 $41.39 S06101 $ mm.7087 S S / S S mm.7283 S S / S S mm.7480 S S / S S / S S mm.7677 S S / S S (5/32 ) (3/16 ) 20mm.7874 S S / S S mm.8071 S S / S S mm.8268 S S / S S / S S mm.8661 S S / S S / S S mm.9055 S S / S S / S S / S S mm.9449 S S / S S / S S S S / S S mm S S / S S / S S / S S mm S S / S S mm S S / S S / S S mm S S A35

34 Throw-Away Drill Inserts For use in high nickel alloys and materials over 280 Brinell. Reduced set-up time, it easily can be replaced on the machine. Any non-standard size available. Super Cobalt (T15) Spade Drill Series Diameter Min. TiAIN TIN Max Inch Decimal Coated TiAIN Coated TIN (mm/inch) metric inch EDP No. Price EDP. No Price 1-5/ S08213 $48.67 S06213 $ mm S S / S S (3/16 ) (1/4 ) 1-7/ S S mm S S / S S mm S S / S S mm S S / S S mm S S / S S / S S mm S S / S S mm S S / S S mm S S / S S mm S S / S S / S S mm S S / S S mm S S / S S mm S S / S S mm S S / S S / S S mm S S / S S Series Diameter Min. TiAIN TIN Max Inch Decimal Coated TiAIN Coated TIN (mm/inch) metric inch EDP No. Price EDP. No Price 44mm S08320 $62.47 S06320 $ (1/4 ) (5/16 ) 1-3/ S S mm S S / S S mm S S / S S / S S mm S S / S S / S S / S S / S S S S / S S / S S / S S / S S / S S / S S / S S / S S / S S / S S / S S / S S / S S / S S / S S / S S /2 2.5 S S / S S / S S A36

35 Throw-Away Drill Inserts For general use in steels and cast irons. Reduced set-up time, it easily can be replaced on the machine. Any non-standard size available. HSS (M4) Spade Drill Series Diameter TiN Min. Coated Max Inch Decimal EDP No. (mm/inch) metric inch Price 45/ S01101 $ mm.7087 S / S mm.7283 S / S mm.7480 S / S / S (5/32 ) (3/16 ) Also available in TiALN and Hardslick Coating mm.7677 S / S mm.7874 S / S mm.8071 S / S mm.8268 S / S / S mm.8661 S / S / S mm.9055 S / S / S / S mm.9449 S / S / S S / S mm S / S / S / S mm S / S mm S / S / S mm S / S Series Diameter TiN Min. Coated Max Inch Decimal EDP No. (mm/inch) metric inch Price 30mm S01214 $ / S (3/16 ) (1/4 ) 1-7/ S mm S / S mm S / S mm S / S mm S / S / S mm S / S mm S / S mm S / S mm S / S / S mm S / S mm S / S mm S / S mm S / S / S mm S / S mm S / S mm S / S mm S / S / S mm S / S A37

36 Throw-Away Drill Inserts For general use in steels and cast irons. Reduced set-up time, it easily can be replaced on the machine. Any non-standard size available. HSS (M4) Spade Drill Series Diameter TiN Min. Coated Max Inch Decimal EDP No. (mm/inch) metric inch Price 1-29/ S01402 $ / S / S (5/16 ) S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S Also available in TiALN and Hardslick Coating. Series Diameter TiN Min. Coated Max Inch Decimal EDP No. (mm/inch) metric inch Price 2-1/ S01501 $ / S (7/16 ) (7/16 ) (7/16 ) (7/16 ) 2-3/ S / S / S / S / S / S / S / S S / S / S / S / S / S / S / S / S / S / S S / S / S / S / S Cutting Tool Lubricant - Type 11-UB UltraLube TM High Performance - High Viscosity Super concentrated no run formula. Clings vertical surfaces for continual lubrication. Rich gold color and thick consistency gives a quality appearance not available with thin runny fluids. Virtually smoke free in even the most heat prone applications. Contains no ozone depleting substances. This fluid will extend ol life and yield a super smooth machined finish. Ultra Lube TM Part Size Case Bottles Weight No. MM Qty. Price (ea.) Part No. Per Case Per Case Price (cs.) tt OZ. 1 $5.36 tt-96060c Lbs./8.2 Kgs. $ tt OZ. 1 $17.22 tt-96070c Lbs./6.8 Kgs. $ A38

37 Throw-Away Drill Inserts For use in high temperature alloys and materials with 350~500 Brinell. Reduced set-up time, it easily can be replaced on the machine. Any non-standard size available. Premium Cobalt (M48) Spade Drill Series Diameter Hard Slick Min. Coated Max Inch Metric Decimal EDP No. (mm/inch) (inch) (mm) (inch) Price S14Y01 $29.73 Y 9.50 ( (.436 ) 2.4 (3/32 ) Z (.511 ) (.695 ) 2.4 (3/32 ) (.511 ) (.695 ) 3.2 (1/8 ) 3/ S14Y S14Y / S14Y S14Y S14Y / S14Y S14Y / S14Y S14Y S14Y / S14Z S14Z / S14Z / S14Z S14Z / S14Z S14Z / S14Z S / S / S S / S S / S S / S S / S / S S / S S / S S / S S / S / S S Also available in TiALN and Hardslick Coating. Series Diameter Hard Slick Min. Coated Max Inch Metric Decimal EDP No. (mm/inch) (inch) (mm) (inch) Price 45/ S14101 $ S / S S / S (.690 ) (.960 ) 4.0 (5/32 ) (.961 ) (1.380 ) 4.8 (3/16) S / S / S S / S S / S S / S S / S / S S / S / S S / S / S / S S / S / S S / S S / S / S / S S / S S / S / S S / S S / S / S S / S S / S S / S S / S / S S A39

38 Spade Drill Inserts Super Cobalt T-15 Flat Botm Spade Drill Inserts Size Series - Y Z Diameter EDP No. Series Fractional Decimal TiAIN Price TiN Price 3/ SF15024 $46.18 SF05024 $41.98 Y 13/ SF SF Z 7/ SF SF / SF SF / SF SF / SF SF / SF SF / SF SF / SF SF / SF SF / SF SF / SF SF / SF SF / SF SF / SF SF / SF SF / SF SF / SF SF / SF SF / SF SF SF SF / SF SF / SF SF / SF SF / SF SF / SF SF / SF SF / SF SF / SF SF / SF SF / SF SF / SF SF / SF SF A40

39 Throw-Away Carbide Drill Inserts Carbide Spade Drill Multi Purpose Geometry Cast Iron Geometry Series C2 C5 C3 Min. Diameter TiAIN TiAIN TiAIN Max Inch Decimal Coated Coated Coated (mm/inch) metric inch EDP No. EDP No. EDP No. Price Y (3/32 ) Z (3/32 ) (1/8 ) High performance on Gray cast iron over 220 Brinell, malleable cast iron with short chips, silicon aluminum and copper alloys.(c3) For general use in carbon steels and alloys steels.(c5) For use in Gray cast iron up 220 Brinell, nonferrous metals, copper, brass and aluminum.(c2) 9.50mm.3740 S23Y01 S28Y01 S18Y01 $ / S23Y02 S28Y02 S18Y mm.3858 S23Y03 S28Y03 S18Y / S23Y04 S28Y04 S18Y mm.3937 S23Y05 S28Y05 S18Y mm.4016 S23Y06 S28Y06 S18Y / S23Y07 S28Y07 S18Y mm.4134 S23Y08 S28Y08 S18Y / S23Y09 S28Y09 S18Y mm.4252 S23Y10 S28Y10 S18Y mm.4331 S23Y11 S28Y11 S18Y / S23Z01 S28Z01 S18Z mm.4528 S23Z02 S28Z02 S18Z / S23Z03 S28Z03 S18Z / S23Z04 S28Z04 S18Z mm.4724 S23Z05 S28Z05 S18Z / S23Z06 S28Z06 S18Z mm.4921 S23Z07 S28Z07 S18Z / S23Z08 S28Z08 S18Z mm.5118 S23001 S28001 S / S23002 S28002 S / S23003 S28003 S mm.5315 S23004 S28004 S / S23060 S28060 S mm.5512 S23005 S28005 S / S23006 S28006 S mm.5709 S23007 S28007 S / S23008 S28008 S mm.5906 S23009 S28009 S / S23010 S28010 S / S23061 S28061 S mm.6102 S23011 S28011 S mm.6181 S23064 S28064 S / S23012 S28012 S mm.6299 S23013 S28013 S / S23062 S28062 S mm.6496 S23014 S28014 S / S23015 S28015 S mm.6692 S23016 S28016 S / S23063 S28063 S / S23017 S28017 S mm.6890 S23018 S28018 S A41

40 Throw-Away Carbide Drill Inserts Carbide Spade Drill High performance on Gray cast iron over 220 Brinell, malleable cast iron with short chips, silicon aluminum and copper alloys.(c3) For general use in carbon steels and alloys steels.(c5) For use in Gray cast iron up 220 Brinell, nonferrous metals, copper, brass and aluminum.(c2) Multi Purpose Geometry Cast Iron Geometry Series C2 C5 C3 Min. Diameter TiAIN TiAIN TiAIN Max Inch Decimal Coated Coated Coated (mm/inch) metric inch EDP No. EDP No. EDP No. Price (5/32 ) (3/16 ) 45/ S23101 S28101 S18101 $ mm.7087 S23102 S28102 S / S23103 S28103 S mm.7283 S23104 S28104 S / S23105 S28105 S mm.7480 S23106 S28106 S / S23107 S28107 S / S23108 S28108 S mm.7677 S23109 S28109 S / S23110 S28110 S mm.7874 S23111 S28111 S / S23160 S28160 S mm.8071 S23112 S28112 S / S23113 S28113 S mm.8268 S23114 S28114 S / S23115 S28115 S / S23161 S28161 S mm.8661 S23116 S28116 S / S23117 S28117 S / S23162 S28162 S mm.9055 S23118 S28118 S / S23119 S28119 S / S23120 S28120 S / S23121 S28121 S mm.9449 S23122 S28122 S / S23201 S28201 S / S23202 S28202 S S23203 S28203 S / S23204 S28204 S mm S23205 S28205 S / S23206 S28206 S / S23260 S28260 S / S23207 S28207 S mm S23208 S28208 S / S23209 S28209 S mm S23210 S28210 S / S23261 S28261 S / S23211 S28211 S mm S23212 S28212 S / S23213 S28213 S mm S23214 S28214 S / S23215 S28215 S A42

41 Throw-Away Carbide Drill Inserts Carbide Spade Drill Multi Purpose Geometry Cast Iron Geometry Series C2 C5 C3 Min. Diameter TiAIN TiAIN TiAIN Max Inch Decimal Coated Coated Coated (mm/inch) metric inch EDP No. EDP No. EDP No. Price (3/16 ) (1/4 ) High performance on Gray cast iron over 220 Brinell, malleable cast iron with short chips, silicon aluminum and copper alloys.(c3) For general use in carbon steels and alloys steels.(c5) For use in Gray cast iron up 220 Brinell, nonferrous metals, copper, brass and aluminum.(c2) 1-7/ S23216 S28216 S18216 $ mm S23217 S28217 S / S23218 S28218 S mm S23219 S28219 S / S23220 S28220 S mm S23221 S28221 S / S23222 S28222 S mm S23223 S28223 S / S23224 S28224 S / S23225 S28225 S mm S23226 S28226 S / S23301 S mm S23302 S / S23303 S mm S23304 S / S23305 S mm S23306 S / S23307 S / S23308 S mm S23309 S / S23310 S mm S23311 S / S23312 S mm S23313 S / S23314 S mm S23315 S / S23316 S / S23317 S mm S23318 S / S23319 S mm S23320 S / S23321 S mm S23322 S / S23323 S mm S23324 S / S23325 S / S23326 S mm S23327 S / S23328 S A43

42 Throw-Away Super Cobalt Drill Inserts Super Cobalt (T15) SM-Point Drill Series Diameter Min. TiAIN Max Inch Metric Decimal Coated (mm/inch) (inch) (mm) (inch) EDP No. Price SM08Y01 $ / SM08Y Y 9.50 (.374 ) (.436 ) Z (.511 ) (.695 ) (.511 ) (.695 ) Improved stability and hole straightness by newly developed thinning design. Less thrust force and excellent self-centering. Any non-standard size available SM08Y / SM08Y SM08Y SM08Y / SM08Y SM08Y / SM08Y SM08Y SM08Y / SM08Z SM08Z / SM08Z / SM08Z SM08Z / SM08Z SM08Z / SM08Z SM / SM / SM SM / SM SM / SM SM / SM SM / SM / SM SM / SM SM / SM SM / SM SM / SM / SM SM Series Diameter Min. TiAIN Max Inch Metric Decimal Coated (mm/inch) (inch) (mm) (inch) EDP No. Price 45/ SM08101 $ SM / SM SM / SM (.690 ) (.960 ) (.961 ) (1.380 ) SM / SM / SM SM / SM SM / SM SM / SM SM / SM / SM SM / SM / SM SM / SM / SM / SM SM / SM / SM SM / SM SM / SM / SM / SM SM / SM SM / SM / SM SM / SM SM A44

43 Throw-Away Super Cobalt Drill Inserts Improved stability and hole straightness by newly developed thinning design. Less thrust force and excellent self-centering. Any non-standard size available. Super Cobalt (T15) SM-Point Drill Series Diameter Min. TiAIN Max Inch Metric Decimal Coated (mm/inch) (inch) (mm) (inch) EDP No. Price 1-3/ SM08215 $ / SM SM (.961 ) (1.380 ) (1.353 ) (1.882 ) 1-1/ SM SM / SM SM / SM SM / SM / SM SM / SM SM / SM SM / SM SM / SM / SM SM / SM SM / SM SM / SM SM / SM / SM SM / SM SM / SM SM / SM SM / SM / SM SM / SM Series Diameter Min. TiAIN Max Inch Metric Decimal Coated (mm/inch) (inch) (mm) (inch) EDP No. Price SM08401 $ / SM SM / SM SM / SM SM SM / SM / SM / SM SM (1.850 ) (2.570 ) 2-3/ SM / SM SM / SM SM / SM SM / SM SM / SM / SM SM / SM SM / SM SM / SM SM / SM / SM SM / SM SM / SM SM / SM SM / SM A45

44 Throw-Away Super Cobalt Drill Inserts Super Cobalt (T15) SM-Point Drill Series Diameter Min. TiAIN Max Inch Metric Decimal Coated (mm/inch) (inch) (mm) (inch) EDP No. Price 2-1/ SM08501 $ SM / SM / SM / SM SM / SM (2.456 ) (3.000 ) (3.001 ) (3.507 ) Improved stability and hole straightness by newly developed thinning design. Less thrust force and excellent self-centering. Any non-standard size available. 2-21/ SM SM / SM / SM / SM SM / SM / SM SM / SM / SM / SM SM / SM / SM SM SM / SM / SM SM / SM / SM SM / SM / SM / SM SM / SM / SM SM / SM / SM / SM SM / SM Series Diameter Min. TiAIN Max Inch Metric Decimal Coated (mm/inch) (inch) (mm) (inch) EDP No. Price 3-7/ SM08619 $ SM / SM / SM / SM (3.455 ) (4.000 ) (4.001 ) (4.507 ) SM / SM / SM SM / SM / SM / SM SM / SM / SM SM / SM / SM / SM SM / SM / SM SM / SM / SM SM / SM / SM / SM / SM SM / SM / SM SM / SM SM / SM SM / SM SM / SM A46

45 Throw-Away Carbide Drill Inserts Improved stability and hole straightness by newly developed thinning design. Less thrust force and excellent self-centering. Any non-standard size available. Carbide (C5) SM-Point Drill Series Diameter Min. TiAIN Max Inch Metric Decimal Coated (mm/inch) (inch) (mm) (inch) EDP No. Price SM28Y01 $48.00 Y 9.50 (.374 ) (.436 ) Z (.437 ) (.510 ) (.511 ) (.695 ) 3/ SM28Y SM28Y / SM28Y SM28Y SM28Y / SM28Y SM28Y / SM28Y SM28Y SM28Y / SM28Z SM28Z / SM28Z / SM28Z SM28Z / SM28Z SM28Z / SM28Z SM / SM / SM SM / SM SM / SM SM / SM SM / SM / SM SM / SM28Y Series Diameter Min. TiAIN Max Inch Metric Decimal Coated (mm/inch) (inch) (mm) (inch) EDP No. Price SM28013 $ (.511 ) (.695 ) (.690 ) (.960 ) 41/ SM SM / SM SM / SM / SM SM / SM SM / SM SM / SM SM / SM / SM SM / SM SM / SM SM / SM SM / SM / SM SM / SM / SM SM / SM / SM / SM SM A47

46 Throw-Away Carbide Drill Inserts Carbide (C5) SM-Point Drill Series Diameter Min. TiAIN Max Inch Metric Decimal Coated (mm/inch) (inch) (mm) (inch) EDP No. Price 31/ SM28201 $ / SM SM / SM SM / SM / SM (.961 ) (1.380 ) Improved stability and hole straightness by newly developed thinning design. Less thrust force and excellent self-centering. Any non-standard size available. 1-1/ SM SM / SM SM / SM / SM SM / SM SM / SM / SM SM / SM SM / SM SM / SM SM / SM / SM SM Series Diameter Min. TiAIN Max Inch Metric Decimal Coated (mm/inch) (inch) (mm) (inch) EDP No. Price 1-13/ SM28301 $ SM / SM SM / SM (1.353 ) (1.882 ) SM / SM / SM SM / SM SM / SM SM / SM SM / SM / SM SM / SM SM / SM SM / SM SM / SM / SM SM / SM Formulated easily remove shop grease, oils, grime, and odor No-grit formula prevents skin abrasions which encourage sensitivity Moisturizers protect skin from metalworking fluid s chemistry and biology One 3.4 ounce bar lasts longer than one gallon of other brand liquid soap JPUOFU.1 (1 bar) $8.68 JPUOFU.6 (6 bars) $46.78 JPUOFU.L (liquid) $27.97 JPUOFU.F (foam) $25.56 A48

47 Technical Data Spade Drill Selection & Applications HSS Toughness Values M T-15 M-4 Wear Values Hard- Super Super slick TiN TiAIN When use M-4 Loose or Manual Machines If T-15 Breaks When use T-15 When M-4 Life needs be extended If M-48 Breaks When use M-48 Extend Life of T-15 When use SM Point Reduce Thrust Smoother Entry Improve Hole Quality Higher Speeds and Feeds Speeds - Feed Recommendations (STD POINT - SM POINT) Feed (IPR) Material SFM 3/8 33/64 45/64 31/ / / /32 Hardness Surface Material (BHN) Footage 1/2 11/16 15/16 1-3/8 1-7/8 2-9/16 4-1/ Free Machining Steel , 1215, 12L14, etc Low & Medium Carbon Steel , 1040, 1140, etc Alloy Steel , 5140, 8640, etc High Strength Alloy Steel , 4330V, 300M, etc Structural Steel A36, A285, A516, etc High Temp, Alloy Hastelloy B, Inconel 600, etc Stainless Steel , 416, 420,17-4 PH, etc Tool Steel H-13, H-21, A-4, 0-2, S-3, etc Aluminum Cast Iron Gray, Ductile, Nodular STANDARD GEOMETRY FOR SM POINT A49

48 Cutting Conditions Super Cobalt T-15 Flat Botm Spade Drill Inserts Material Feed Hardness Speed (SFM) ø3/8 ø33/64 ø45/64 ø31/32 Material (Bhn) Tin TiAIN ~1/2 ~11/16 ~15/16 ~1-3/8 Free Machining Steel , 12L13, L 14, 1118 etc Low Carbon Steel ,1020, etc Medium Carbon Steel , 1050, , 1140 etc Structural Steel A36, A516, A182 etc Cast Iron / S,G Iron A48-76 GR30/GR A A GR40010 etc Alloy Steel ,4130, , etc Tool Steel H13, H21, A2, S1 etc High Temp. Alloy Hastelloy B,lnconel etc High Strength Alloy , 4340, 4330V etc Aluminium ,6061, 7075 etc Stainless Steel , 316, 410, 330 etc RPM = revolution per minute [rev/min) SFM = surface feet per minute [ft/min) DIA = diameter of drill [inch) IPR = feed rate [in/rev) IPM = inch per minute penetration rate The recommendations for speeds, feeds and other parameters presented in this chart are nominal recommendations and should be considered only as good starting points. Speed and feed reductions (20% reduction in speed and 10% reduction in feed) are recommended. * Formulas: SFM = [RPM) (.262) [DIA.) IPM = [RPM) (IPR) RPM = (SFM) [3.82) (DIA.) A50

49 Technical Data Spade Drill Selection & Applications Carbide Toughness Values 50 Wear Values C-5 P40 C C-5 P40 30 C-2 Geometry and Scked Grade Application Coatings P40 & Super TiN C-5 Steel Cutting TiAIN Super TiN C-3 Cast Iron TiAIN Ductile Iron P40 & Stainless Steel Super TiN C-2 Aluminum TiAIN Exotic Alloys Note: Carbide has a lower transverse rupture strength than HSS and is prone chipping and breakage. Recutting of chips or lack of rigidity can cause breakage. Speeds - Feed Recommendations (STANDARD GEOMETRY - SM POINT) Feed (IPR) Material SFM 3/8 33/64 45/64 31/ /32 Hardness Surface Material (BHN) Footage 1/2 11/16 15/16 1-3/8 1-7/ Free Machining Steel , 1215, 12L14, etc Low & Medium Carbon Steel , 1040, 1140, etc Alloy Steel , 5140, 8640, etc High Strength Alloy Steel , 4330V, 300M, etc Structural Steel A36, A285, A516, etc High Temp, Alloy Hastelloy B, Inconel 600, etc Stainless Steel , 416, 420, 17-4 PH, etc Tool Steel H-13, H-21, A-4, 0-2, S-3, etc Aluminum Cast Iron Gray, Ductile, Nodular STANDARD GEOMETRY FOR SM POINT A51

50 Technical Data Spade Drill Horsepower Consumption Rate Metal Removal Rates (MRR) Example: 1.50 Dia I.P.M. Volume of Cylinder Method: D 2 x.785xl D = Hole Diameter L = Length in I.P.M..785 is Constant Material Drilled BHN: Cutting Data: 180 S.F.M. (458 R.P.M.) x.014 Feed per Rev. 458 R.P.M. x.014 = I.P.M. (L) D 2 (1.5) 2 x.785 x L (6.412) = 11.3 C.U. In./Min (MRR) MRR of 11.3 x 1.4 Energy Value = 15.8HP. L D METAL REMOVAL RATES (MRR) Cubic inches of metal removal per unit of horsepower. Unit horsepower (HPu) is the amount of power remove a volume of metal in a period of time. HPu = power cut 1 cubic inch per minute - found in tables Average Unit Horsepower Values of Energy Per Unit Volume Material BHN HPu (HP/in 3 /min.)) Carbon Steels Leaded Steels Cast Irons Stainless Steels Aluminum Alloys Magnesium Alloys Copper Copper Alloys A52

51 Technical Data COOLANT Recommendations (SPADE & I-DREAM DRILL) Material 3/8 33/64 23/ /4 2 3 Hardness Material (BHN) 1/2 11/ / Free Machining Steel ,1215,12L14, etc Low Carbon Steel , 1020, 1025, 1522, etc Medium Carbon Steel , 1040, 1050, 1527, 1140, 1151, etc Alloy Steel , 5140, 8640, etc High Strength Alloy Steel , 4330V, 300M, etc Structural Steel A36, A285, A516, etc High Temp, Alloy Hastelloy B, Inconel 600, etc Stainless Steel , 316, 330, 17-4 PH, etc Tool Steel H-13, H-21, A-4, 0-2, S-3, etc Aluminum Cast Iron A53

52 Spade Drill Holders Torx Screws and Premium Torx Hand Drivers Torx Screws Torx Screws (Nylon Locking) Premium Torx Series Item PKG EDP No. Item PKG EDP No. Drivers Inch/Metric Drill Range Torque in Lbs. (10 Screws) Price (10 Screws) Price EDP No. Price Y 2XT7 J7Y001 $ XT7N J7Y006 $23.96 J5Y007 $ /8-27/64 9.5mm mm 5.5 Z 2LXT7 J7Z LXT7N J7Z J5Y /16-1/2 11.5mm mm XT8 J XT8N J J /64-11/ mm mm LXT8 J LXT8N J J /64-11/ mm mm XT9 J XT9N J J /64-15/ mm -24.0mm LXT9 J LXT9N J J /64-15/ mm mm XT15 JB XT15N JB J /32-1-3/8 25.0mm mm XT15 JB XT15N JB J /32-1-3/8 30.0mm mm XT20 JC XT20N JC J /32-2-9/ mm mm XT25 JD XT25N JD J /2-4-1/2 64.0mm mm NOTE: Replacement screws sold in packages (10 screws per package) Rotary Coolant Inducer (RCI) & Accessories A B C D Thread for EDP No. I.D. Pipe O.D. Length Tap Driving Rod Price PR1030 3/4 1-3/4 7/8 1/8 5/16 -NC $82.39 PR /8 1-1/8 1/8 5/16 -NC PR /4 2-1/2 1-3/8 1/4 3/8 - NC PR / /8 1/4 3/8 - NC PR /4 3-3/4 1-3/4 1/2 1/2 -NC Complete with O Rings, Flat Washers and Locking Clips. A54