EMKAY FORGINGS PVT. LTD.

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1 ISO 9001 Certified EMKAY FORGINGS PVT. LTD. D-17, MIDC AMBAD, NASHIK

2 Our Motto We ensure the supplies without follow up from customer adhering to quality & quantities

3 Quality Policy We at EMKAY FORGINGS Pvt. Ltd. are committed to manufacture & Supply of forged components to meet "Customer Satisfaction We shall achieve this by following Quality Management system confirming to ISO 9001:2008 with emphasis on continual improvement in quality by doing right at the first time through teamwork & training to employees.

4 Quality Objectives Customer Satisfaction By Supplying Quality Products By Reducing Development Time For New Products By Minimizing Rework. By Minimizing Rejection PPM Continual Improvement By Reducing Process Time Through Introducing Modern Technology & Equipments By Improving Housekeeping By Increasing Training Activities

5 Technical Details For Manufacturing Facilities AMADA CNC Circular Saw for Cutting Induction Billet Heater (500 Kw) Induction Billet Heater (200 Kw) Induction Billet Heater (250 Kw) 1600 Ton Forging Press 1000 Ton Forging Press (2 Nos.) Mechanical Press For Trimming / Piercing (4 Nos.) Electric Furnace for Normalizing Continuous Normalizing Furnace Shot Blasting Machine MPI Testing Machine Control Cooling Conveyor (2 Nos.)

6 Technical Details For Inspection & Testing Facilities Fully equipped Lab. Metallurgical Microscope with Image Analyzer installed Jomney quench hardenability test apparatus Muffle furnace Rockwell hardness tester Abrasive cut-off machine Abrasive belt grinder Double disc polishing machine Tie up for following test with established agencies : Ultrasonic Testing Optical Emission Spectrometer Testing Tensile, Shear Stress Test etc. Mechanical Testing from NABL approved lab.

7 PROCESS FLOW CHART R.M. INSPECTION R. M. STORAGE CUTTING HEATING HEAT TREATMENT & INSPECTION IN-PROCESS INSPECTION TRIMMING FORGING SHOT BLASTING MPI TESTING FINAL INSPECTION DISPATCH

8 Our Valued Customer Mungi Engineers Pvt. Ltd. Chakan Mosdorfer India Pvt. Ltd. Gonde Nashik Gajra Gears Pvt. Ltd Shareen Auto Pvt. Ltd Involute Technologies Pvt. Ltd

9 Our Valued Customer Mahindra Gears Lemken India Agro Equipment Pvt. Ltd. Sharda Motor Essae Digitronics Pvt. Ltd. National Environmental Preservation Co. (BeeA'h)

10 CNC Circular Saw Machine

11 500 Kw Induction Billet Heater

12 1600 T - National Forging Press

13 200 Kw - Induction Billet Heater

14 1000 T - National Forging Press

15 250 Kw - Induction Billet Heater

16 1000 T - Voronezh Forging Press

17 Shot Blasting Machine

18 Electric Furnace For Normalizing

19 Continuous Normalizing Furnace

20 Control Cooling Conveyor

21 Testing Equipment's

22 Component Gallery

23 Component Gallery

24 Component Gallery

25 Component Gallery

26 Component Gallery

27 Shop Floor

28 Upcoming Developments & Expansions Procurement of Photo spectrometer in Installation of 6 Upsetter - Smeral make by Sept New Plant in Pune District by Mid Installation of 2500T Mechanical Pneumatic Hot Forging Press in 2018.

29 Contact Person : Mr. Pratik.S. Kulkarni Phone No. : For more information log on :

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