Grey and Ductile Iron Utility and Construction Industry Castings. Quality Castings. Manufactured in the UK

Transcription

1 Grey and Ductile Iron Utility and Construction Industry Castings Quality Castings Manufactured in the UK

2 Reliable, CostEffective Reliable, costeffective, UK based manufacturing At Thomas Dudley, we understand the need for organisations operating in the utility and construction industries to work with trusted suppliers. As such, we provide a reliable, costeffective, UK based source of manufacture for high quality grey and ductile iron castings. We have been manufacturing castings since 1920 and call upon unrivalled epertise to engineer innovative, valueadding products. Outstanding service Our success has been built upon a unique ability to deliver an outstanding service by working closely in partnership with customers. We can also provide the complete engineering service to design and develop new products on behalf of customers. Security of supply Thomas Dudley offers an etremely secure source of supply from our Black Country foundry in the heart of the West Midlands. Employing around 400 people and generating revenues eceeding 30 million, the Thomas Dudley Group is established, successful and financially robust. When customers choose to work with us therefore, they do so with the assurance of knowing they have selected a manufacturing partner who will support them long into the future. We also invest heavily in technology and as such, are able to continually improve, adapt and evolve with the businesses of our customers. Thomas Dudley has the epertise to engineer competitive, value for money solutions. Assured quality In addition to selecting the most costeffective method of manufacture, we call upon etensive on site logistical capabilities to produce castings in large volumes and store them on behalf of customers. We manufacture in the UK and are a quality accredited organisation. Best practice methodologies are employed throughout our foundry and are underpinned by stringent quality procedures and Si Sigma. Our Advanced Thermal Analysis System (ATAS) enables us to carefully monitor and control melt quality to consistently ensure the integrity of our grey and ductile iron. Ductile iron manhole covers and frames 67 Gripfi ductile iron surface boes 8 Grey iron stoptap boes 9 Locking stoptap boes Costeffective casting solutions In addition, we can choose from 6 automated moulding lines including a new Disamatic facility and airset capabilities to provide the perfect production platform. Thomas Dudley offers assured product quality. 45 Proactively stock controlling these products, we can then deliver in smaller batches, to support contract or tender deadlines Cast iron surface boes for meter bo chambers 12 Ductile iron surface boes for telescopic spindles 13 Manhole cover lifting tools 1415 Other Dauntless castings for the utility and construction industries Rigorous post production testing is also undertaken Envirofacturing and Technical Specifications 3

3 Reliable, CostEffective Reliable, costeffective, UK based manufacturing At Thomas Dudley, we understand the need for organisations operating in the utility and construction industries to work with trusted suppliers. As such, we provide a reliable, costeffective, UK based source of manufacture for high quality grey and ductile iron castings. We have been manufacturing castings since 1920 and call upon unrivalled epertise to engineer innovative, valueadding products. Outstanding service Our success has been built upon a unique ability to deliver an outstanding service by working closely in partnership with customers. We can also provide the complete engineering service to design and develop new products on behalf of customers. Security of supply Thomas Dudley offers an etremely secure source of supply from our Black Country foundry in the heart of the West Midlands. Employing around 400 people and generating revenues eceeding 30 million, the Thomas Dudley Group is established, successful and financially robust. When customers choose to work with us therefore, they do so with the assurance of knowing they have selected a manufacturing partner who will support them long into the future. We also invest heavily in technology and as such, are able to continually improve, adapt and evolve with the businesses of our customers. Thomas Dudley has the epertise to engineer competitive, value for money solutions. Assured quality In addition to selecting the most costeffective method of manufacture, we call upon etensive on site logistical capabilities to produce castings in large volumes and store them on behalf of customers. We manufacture in the UK and are a quality accredited organisation. Best practice methodologies are employed throughout our foundry and are underpinned by stringent quality procedures and Si Sigma. Our Advanced Thermal Analysis System (ATAS) enables us to carefully monitor and control melt quality to consistently ensure the integrity of our grey and ductile iron. Ductile iron manhole covers and frames 67 Gripfi ductile iron surface boes 8 Grey iron stoptap boes 9 Locking stoptap boes Costeffective casting solutions In addition, we can choose from 6 automated moulding lines including a new Disamatic facility and airset capabilities to provide the perfect production platform. Thomas Dudley offers assured product quality. 45 Proactively stock controlling these products, we can then deliver in smaller batches, to support contract or tender deadlines Cast iron surface boes for meter bo chambers 12 Ductile iron surface boes for telescopic spindles 13 Manhole cover lifting tools 1415 Other Dauntless castings for the utility and construction industries Rigorous post production testing is also undertaken Envirofacturing and Technical Specifications 3

4 Ductile iron manhole covers and frames Nos and Nos and 6570 n Ductile iron manhole frame with userfriendly two piece slide out cover n Ductile iron conforms with BS /7 n Manhole cover and frame conforms with BS EN 124 Grade 400 n Capable of bearing wheel loads of five tonnes in applications where vehicles only have occasional access 6560 : n Grade B ductile iron manhole cover with one piece slide out cover n Complies with BS 5834 Part 3 n Capable of bearing wheel loads of five tonnes in areas to which vehicles only have occasional access 6570 : n Features a slide out cover that can be easily removed by one man n Incorporates two prising slots and two keyholes for balance when replacing the cover n Cover can be badged as required subject to sufficient demand and incorporates a raised pattern to reduced the risk of slipping n Grade A ductile iron manhole cover with two piece slide out cover n Can be used with confidence in most applications (not recommended for where fast moving traffic is likely) n Both the 6560 and 6570 patterns feature a slide out cover that can easily be removed by one man n The 6560 cover incorporates two prising slots and two keyholes for balance when replacing the cover n The 6570 frame incorporates a two piece cover. Each piece has one prising slot and one key hole mm mm mm mm n Covers can be badged as required subject to sufficient demand and incorporate a raised pattern to reduce the risk of slipping mm mm 75mm mm mm 5

5 Ductile iron manhole covers and frames Nos and Nos and 6570 n Ductile iron manhole frame with userfriendly two piece slide out cover n Ductile iron conforms with BS /7 n Manhole cover and frame conforms with BS EN 124 Grade 400 n Capable of bearing wheel loads of five tonnes in applications where vehicles only have occasional access 6560 : n Grade B ductile iron manhole cover with one piece slide out cover n Complies with BS 5834 Part 3 n Capable of bearing wheel loads of five tonnes in areas to which vehicles only have occasional access 6570 : n Features a slide out cover that can be easily removed by one man n Incorporates two prising slots and two keyholes for balance when replacing the cover n Cover can be badged as required subject to sufficient demand and incorporates a raised pattern to reduced the risk of slipping n Grade A ductile iron manhole cover with two piece slide out cover n Can be used with confidence in most applications (not recommended for where fast moving traffic is likely) n Both the 6560 and 6570 patterns feature a slide out cover that can easily be removed by one man n The 6560 cover incorporates two prising slots and two keyholes for balance when replacing the cover n The 6570 frame incorporates a two piece cover. Each piece has one prising slot and one key hole mm mm mm mm n Covers can be badged as required subject to sufficient demand and incorporate a raised pattern to reduce the risk of slipping mm mm 75mm mm mm 5

6 Gripfi Ductile Iron Surface Boes No Nos. 135AN and 225AN n Can be used with confidence in carriageways, verges and pavements n Can be used with confidence in carriageways, verges and pavements n Ductile iron surface bo. BS5834: Grade A, Grade B and D400 grades available n Highways Agency HA 104/02 compliant n Ductile iron surface boes. BS5834 Grade A, EN124:C250 and D400 grades available n Highways Agency HA 104/02 compliant n Incorporates a Gripfi unique solid top nonrock, rattle free one piece ductile iron cover n Cover supplied with prising slots and keyholes and in approved Fire Service Yellow if required n Two prising slots allow easy clearance of the cover from either direction in emergencies n Two keyholes facilitate balance and level lifting/replacement of the cover and prevent lopsided action and the possibility of trapped fingers n Has solid flange to prevent ingress of backfill into the chamber n FH covers available with direction indicator on the underside n Cover badged as WATER, FH, SV, WO, METER or AV as standard. Can be badged as required, subject to sufficient demand mm mm mm mm 125mm n Incorporates a Gripfi unique solid top nonrock, rattle free one piece ductile iron cover n Cover supplied with four prising slots n 225AN cover has two keyholes to facilitate balance and level uplifting/replacement of the cover, preventing lopsided action and the possibility of trapped fingers n Has solid flange to prevent ingress of backfill into the chamber Unique nonrock cover n Cover badged SV as standard. Can be badged as required 135AN mm mm 225AN mm mm number 300AN featuring a nonrock, rattle free two piece cover is also available. 300AN mm mm 7

7 Gripfi Ductile Iron Surface Boes No Nos. 135AN and 225AN n Can be used with confidence in carriageways, verges and pavements n Can be used with confidence in carriageways, verges and pavements n Ductile iron surface bo. BS5834: Grade A, Grade B and D400 grades available n Highways Agency HA 104/02 compliant n Ductile iron surface boes. BS5834 Grade A, EN124:C250 and D400 grades available n Highways Agency HA 104/02 compliant n Incorporates a Gripfi unique solid top nonrock, rattle free one piece ductile iron cover n Cover supplied with prising slots and keyholes and in approved Fire Service Yellow if required n Two prising slots allow easy clearance of the cover from either direction in emergencies n Two keyholes facilitate balance and level lifting/replacement of the cover and prevent lopsided action and the possibility of trapped fingers n Has solid flange to prevent ingress of backfill into the chamber n FH covers available with direction indicator on the underside n Cover badged as WATER, FH, SV, WO, METER or AV as standard. Can be badged as required, subject to sufficient demand mm mm mm mm 125mm n Incorporates a Gripfi unique solid top nonrock, rattle free one piece ductile iron cover n Cover supplied with four prising slots n 225AN cover has two keyholes to facilitate balance and level uplifting/replacement of the cover, preventing lopsided action and the possibility of trapped fingers n Has solid flange to prevent ingress of backfill into the chamber Unique nonrock cover n Cover badged SV as standard. Can be badged as required 135AN mm mm 225AN mm mm number 300AN featuring a nonrock, rattle free two piece cover is also available. 300AN mm mm 7

8 Grey Iron Stoptap Boes Nos n For use in pedestrian areas and those subject to light hand traffic n Complies with BS 5834 Part 2 n Badged WATER as standard but can be badged as required n Fitted with steel hinge pin. A brass hinge pin can be supplied as an optional etra n Locking versions are fitted with turnbuckle locks manufactured from noncorrodible brass n Prising slot is also included for easy opening n *Can be supplied with locking lids as an optional etra Lid Over Top of Over Top of Frame (mm) Frame (") (41/2 41/2") mm *Hinged mm mm (5 5") mm 102mm Swivel 127mm diameter mm (53/4 53/4") mm 80mm (6 6") mm mm mm (6 6") 210mm diameter Hinged & locking mm mm (6 6") 210mm diameter Hinged & locking mm mm (6 6") 180mm diameter mm mm (9 9") Hinged & locking mm mm (9 9") mm mm (12 12") mm 102mm Hinged & locking mm mm (12 12") mm 102mm Hinged Hinged n Grade B lockable stoptap bo with ductile iron lid n Ideal for use where there may be the potential for tampering n Fitted with a tamper resistant locking lid n The turnbuckle lock is manufactured from noncorrodible brass n A prising slot is also included for easy opening n Key to operate lock is available as an optional etra Over Top of Frame mm mm 75mm mm mm Hinged 8 Size Over Base *Hinged Hinged & locking mm mm Clear Opening Locking Stoptap Bo No n Traditional range of stoptap boes Slip resistant pattern Tamper resistant locking lid 9

9 Grey Iron Stoptap Boes Nos n For use in pedestrian areas and those subject to light hand traffic n Complies with BS 5834 Part 2 n Badged WATER as standard but can be badged as required n Fitted with steel hinge pin. A brass hinge pin can be supplied as an optional etra n Locking versions are fitted with turnbuckle locks manufactured from noncorrodible brass n Prising slot is also included for easy opening n *Can be supplied with locking lids as an optional etra Lid Over Top of Over Top of Frame (mm) Frame (") (41/2 41/2") mm *Hinged mm mm (5 5") mm 102mm Swivel 127mm diameter mm (53/4 53/4") mm 80mm (6 6") mm mm mm (6 6") 210mm diameter Hinged & locking mm mm (6 6") 210mm diameter Hinged & locking mm mm (6 6") 180mm diameter mm mm (9 9") Hinged & locking mm mm (9 9") mm mm (12 12") mm 102mm Hinged & locking mm mm (12 12") mm 102mm Hinged Hinged n Grade B lockable stoptap bo with ductile iron lid n Ideal for use where there may be the potential for tampering n Fitted with a tamper resistant locking lid n The turnbuckle lock is manufactured from noncorrodible brass n A prising slot is also included for easy opening n Key to operate lock is available as an optional etra Over Top of Frame mm mm 75mm mm mm Hinged 8 Size Over Base *Hinged Hinged & locking mm mm Clear Opening Locking Stoptap Bo No n Traditional range of stoptap boes Slip resistant pattern Tamper resistant locking lid 9

10 Cast Iron Surface Boes for Meter Bo Chambers No. 6153/190 Nos. 6150/135, 6150/150 & 6150/180 n Fit on to most plastic top hats including the Waterfit Plain Top Hat n All the patterns are designed and manufactured in the UK and comply with BS5834 Part 2 n Capable of bearing wheel loads of five tonnes in areas to which vehicles only have occasional access n Badged WATER as standard but can be badged as required n Fitted with noncorrodible brass hinge pins, and a prising slot water based protective coating n Lockable options and alternative sizes available n Lids can be supplied with a hole for a touch read pad 6150/135 : n Round spigot fits outside of a 6" nominal bore plastic guard pipe 6150/150 : n Round spigot fits inside a 200mm nominal base plastic guard pipe or outside a 6" nominal bore pipe 6150/180 : n Round spigot fits outside a 200mm nominal bore plastic guard pipe n All patterns are designed and manufactured in the UK and comply with BS5834 Part 2 n Capable of bearing wheel loads of five tonnes in areas to which vehicles only have occasional access n Badged WATER as standard but can be badged as required Lid Over Top of Frame 6153/ mm mm mm 75mm n Fitted with noncorrodible brass hinge pins, and a prising slot water based protective coating n Lockable options and alternative sizes available n Lids can be supplied with a hole for a touch read pad Noncorrodible brass hinge pin 10 Lid Over Top of Frame 6150/ mm mm mm Bo 60mm Overall 90mm 6150/ mm mm mm Bo 60mm Overall 90mm 6150/ mm mm mm Bo 60mm Overall 105mm Noncorrodible brass hinge pin 11

11 Cast Iron Surface Boes for Meter Bo Chambers No. 6153/190 Nos. 6150/135, 6150/150 & 6150/180 n Fit on to most plastic top hats including the Waterfit Plain Top Hat n All the patterns are designed and manufactured in the UK and comply with BS5834 Part 2 n Capable of bearing wheel loads of five tonnes in areas to which vehicles only have occasional access n Badged WATER as standard but can be badged as required n Fitted with noncorrodible brass hinge pins, and a prising slot water based protective coating n Lockable options and alternative sizes available n Lids can be supplied with a hole for a touch read pad 6150/135 : n Round spigot fits outside of a 6" nominal bore plastic guard pipe 6150/150 : n Round spigot fits inside a 200mm nominal base plastic guard pipe or outside a 6" nominal bore pipe 6150/180 : n Round spigot fits outside a 200mm nominal bore plastic guard pipe n All patterns are designed and manufactured in the UK and comply with BS5834 Part 2 n Capable of bearing wheel loads of five tonnes in areas to which vehicles only have occasional access n Badged WATER as standard but can be badged as required Lid Over Top of Frame 6153/ mm mm mm 75mm n Fitted with noncorrodible brass hinge pins, and a prising slot water based protective coating n Lockable options and alternative sizes available n Lids can be supplied with a hole for a touch read pad Noncorrodible brass hinge pin 10 Lid Over Top of Frame 6150/ mm mm mm Bo 60mm Overall 90mm 6150/ mm mm mm Bo 60mm Overall 90mm 6150/ mm mm mm Bo 60mm Overall 105mm Noncorrodible brass hinge pin 11

12 Ductile Iron Surface Bo for Telescopic Spindles n BS5834 Grade A, EN124:C250 and D400 grades available n Unique patented design allows manhole covers to be safely lifted whilst keeping a straight back and reducing the risk of injury n Designed specifically for use with telescopic etension spindles n Highways Agency HA 104/02 compliant n Folding manhole lifting tool that has been designed with manual lifting best practice guidelines in mind n Incorporates a Gripfi unique solid top nonrock, rattle free one piece ductile iron cover n Four prising slots allow easy clearance of the cover from any direction in emergencies n One keyhole provided n Cover badged SV as standard. Can be badged as required n Supplied with an environmentally friendly black water based coating n Lightweight with integral handle for easy carrying n Four different key heads n Useable with most types of cover n Folds down to fit into car boots ideal for taking on site n Ductile iron strength n Painted finish n The Dudley Treadlift foot lever can be used in conjunction with the Hydrafold to help break the manhole cover seal 1 Over Top of Frame mm mm mm 225mm Folded for transportation Unique nonrock cover 2 Etended for operation 12 13

13 Ductile Iron Surface Bo for Telescopic Spindles n BS5834 Grade A, EN124:C250 and D400 grades available n Unique patented design allows manhole covers to be safely lifted whilst keeping a straight back and reducing the risk of injury n Designed specifically for use with telescopic etension spindles n Highways Agency HA 104/02 compliant n Folding manhole lifting tool that has been designed with manual lifting best practice guidelines in mind n Incorporates a Gripfi unique solid top nonrock, rattle free one piece ductile iron cover n Four prising slots allow easy clearance of the cover from any direction in emergencies n One keyhole provided n Cover badged SV as standard. Can be badged as required n Supplied with an environmentally friendly black water based coating n Lightweight with integral handle for easy carrying n Four different key heads n Useable with most types of cover n Folds down to fit into car boots ideal for taking on site n Ductile iron strength n Painted finish n The Dudley Treadlift foot lever can be used in conjunction with the Hydrafold to help break the manhole cover seal 1 Over Top of Frame mm mm mm 225mm Folded for transportation Unique nonrock cover 2 Etended for operation 12 13

14 Other Dauntless castings for the utility and construction industries Step Irons Malleable iron galvanised step irons D mm and 229mm Please enquire The Dauntless range of construction industry castings is the largest in the UK. In addition to the products detailed on pages 4 13 of this catalogue, we manufacture grey and ductile iron brackets, heating and ventilation products, airbricks, sash weights, floor plates, gratings and drainage products. A small selection of these are shown below and right. If you cannot find what you are looking for, please contact our sales office on We can also design and engineer bespoke iron castings please enquire. Valve Spindles 1000mm Please enquire Locking replacement stoptap bo lid mm 225mm HD1, HD3 HD2 M1 LD3, LD4 SC1 SC2 94mm and 300mm 442mm 125mm 71mm and 75mm 600mm, 750mm and 900mm Cast iron galvanised locking stopper D mm, 191mm and 267mm Cast iron galvanised tidal flap D mm, 184mm, 267mm and 330mm Valve etension spindles Replacement Lids Lifting Tools and Keys Ductile heavy duty lifting key Steel heavy duty lifting key Ductile medium duty lifting key Grey iron light duty lifting key Steel crutch end stopcock key Steel bo end stopcock key Treadlift foot lever Hydra lifting tool short handle Hydra lifting tool long handle Tidal Flaps and Stoppers 14 Drainage Gratings A comprehensive range of fulley grids, gratings and frames and sealing plates Linear Drainage Gratings Stilletto Flat straight bar Forecourt Decorative Light duty Z tread Brackets Towel rail brackets (shown left) A wide range of basin, sink and cistern brackets are also available please enquire D mm 305mm D mm and 305mm D1091 D mm and 165mm 140mm and 203mm 600mm, 750mm and 900mm 530mm 630mm Decorative Brackets Cupid bracket (shown left) Also available: Clover Bramble 15

15 Other Dauntless castings for the utility and construction industries Step Irons Malleable iron galvanised step irons D mm and 229mm Please enquire The Dauntless range of construction industry castings is the largest in the UK. In addition to the products detailed on pages 4 13 of this catalogue, we manufacture grey and ductile iron brackets, heating and ventilation products, airbricks, sash weights, floor plates, gratings and drainage products. A small selection of these are shown below and right. If you cannot find what you are looking for, please contact our sales office on We can also design and engineer bespoke iron castings please enquire. Valve Spindles 1000mm Please enquire Locking replacement stoptap bo lid mm 225mm HD1, HD3 HD2 M1 LD3, LD4 SC1 SC2 94mm and 300mm 442mm 125mm 71mm and 75mm 600mm, 750mm and 900mm Cast iron galvanised locking stopper D mm, 191mm and 267mm Cast iron galvanised tidal flap D mm, 184mm, 267mm and 330mm Valve etension spindles Replacement Lids Lifting Tools and Keys Ductile heavy duty lifting key Steel heavy duty lifting key Ductile medium duty lifting key Grey iron light duty lifting key Steel crutch end stopcock key Steel bo end stopcock key Treadlift foot lever Hydra lifting tool short handle Hydra lifting tool long handle Tidal Flaps and Stoppers 14 Drainage Gratings A comprehensive range of fulley grids, gratings and frames and sealing plates Linear Drainage Gratings Stilletto Flat straight bar Forecourt Decorative Light duty Z tread Brackets Towel rail brackets (shown left) A wide range of basin, sink and cistern brackets are also available please enquire D mm 305mm D mm and 305mm D1091 D mm and 165mm 140mm and 203mm 600mm, 750mm and 900mm 530mm 630mm Decorative Brackets Cupid bracket (shown left) Also available: Clover Bramble 15

16 We have attained BS EN ISO 14001, the recognised standard for environmental management systems We employ best practice and lean manufacturing principles throughout the organisation to maimise manufacturing efficiency We invest heavily in technology designed to reduce our emissions and energy consumption We manufacture in the UK and not overseas, helping to reduce the environmental cost and carbon footprint of transportation Our catalogues are printed on recycled paper by local printers We recycle our waste paper by shredding it onsite and reuse it for packing purposes Technical Specifications (EN and Previous National Standards): Minimum Tensile Strength Grey Cast Iron N/mm 2 Tonf/in 2 BS EN BS 1452 BS 1452 DIN 1691 NF ANSI/ASTM 1561: A32:101 A A ENGJL GG15 FGL A A A A A A Minimum Tensile Strength/Elongation % Spheroidal Graphite (Nodular or Ductile) Cast Iron N/mm 2 Tonf/in 2 BS EN BS 2789 BS 2789 DIN 1691 NF ANSI/ASTM 1561: A32201 A ENGJS /22 24/17 FGS /18 GGG /12 420/ / /7 500/ / / / / / / /2 Approimate equivalents only. E. & O.E. We reserve the right to alter or modify the specification without notice E. & O.E. CISCT