Indexable Milling Program Tools for Aluminum Alloys
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1 Indexable illing Program Tools for Aluminum Alloys Indexable illing Program Tools for Aluminum Alloys Contents ASC Shell illing Cutters With 1 ASN Shell illing Cutter With No 1 AEC End illing Cutter With 3 AEN End illing Cutter With No 3 Indexable illing Program Tools for Aluminum Alloys 35 d (l) Insert Data r 7 s l s d r Screw VCGT AIS-1 VCGT AIS-2 VCGT AIS-3 Inch 30 Shank easurement System Cutter for Non-Ferrous etals & Plastics EC = End illing Shank Cutter Diameter Size Tool Cutter ength Tool Diameter Shank Clearance Inch A EC º Shank A EN º Page 30
2 1 ASC Shell illing Cutters 1 Key Width Z Screw Key Inserts ASC-2.00/ AIS-2 T15 VCGT ASN Shell illing Cutters 1 Key Width Z Screw Key Inserts ASN-2.00/ AIS-2 T15 VCGT AEC End illing Cutters 1 3 Z Screw Key Inserts AEC-1.00/ NA 3 AIS-1 T7 VCGT AEC-1.00/ NA 3 AIS-1 T7 VCGT ASC ASN AEC AEN Page AEN End illing Cutters 1 3 Z Screw Key Inserts AEN-1.00/ NA 3 AIS-1 T7 VCGT AEN-1.00/ NA 3 AIS-1 T7 VCGT AEN-1.00/ NA 3 AIS-1 T7 VCGT Inch
3 Indexable illing Program Tools for Aluminum Alloys Indexable illing Program Tools for Aluminum Alloys Contents ASOC odular Screw-on Heads With ASON odular Screw-on Heads With No 90 ASC Shell illing Cutters With 1 ASN Shell illing Cutter With No 1 AEC End illing Cutter With Indexable illing Program Tools for Aluminum Alloys AEN Insert Data illing Cutters Identification System odular easurement System End illing Cutter With No Cutting Conditions 87 Cutter for Non-Ferrous etals & Plastics SOC = Screw-On Cutter with SON = Screw-on Cutter with no SC =Shell illing Cutter with SN = Shell illing Cutter with no Diameter Size of Flutes A SOC 32 / 3 Shank easurement System Cutter for Non-Ferrous etals & Plastics EC = End illing Shank Cutter 3 3 d 87 r Diameter Size 35 (l) Tool Cutter ength 7 s Tool Diameter Shank A EC A EN
4 ASOC odular Screw-On Heads (mm) Z Screw Key Inserts ASOC-25/ AIS-1 T7 VCGT ASOC-32/ AIS-2 T15 VCGT ASOC-42/ AIS-3 T20 VCGT ASON odular Screw-On Heads (mm) Z Screw Key Inserts ASON-25/ AIS-1 T7 VCGT ASON-25/ AIS-1 T7 VCGT ASON-32/ AIS-2 T15 VCGT ASON-42/ AIS-3 T20 VCGT ASC Shell illing Cutters (mm) 1 Key Width Z Screw Key Inserts ASC-50/ ,4 3 AIS-2 T15 VCGT ASC-63/ ,4 4 AIS-2 T15 VCGT ASC-80/ ,4 4 AIS-3 T20 VCGT ASOC ASON ASC Page
5 Indexable illing Program Tools for Aluminum Alloys 1 ASN Shell illing Cutters (mm) 1 Key Width 2 Z Screw Key Inserts ASN-42/ , AIS-3 T20 VCGT ASN-50/ , AIS-2 T15 VCGT ASN-52/ , AIS-3 T20 VCGT ASN-63/ , AIS-2 T15 VCGT ASN-66/ , AIS-3 T20 VCGT ASN-80/ , AIS-3 T20 VCGT ASN-100/ , AIS-3 T20 VCGT AEC End illing Cutters (mm) 1 3 Z Screw Key Inserts AEC-25/ AIS-1 T7 VCGT AEC-32/ , AIS-2 T15 VCGT AEC-42/ AIS-3 T20 VCGT Inch ASN AEC AEN 3 AEN End illing Cutters (mm) 1 3 Z Screw Key Inserts AEN-20/ AIS-1 T7 VCGT AEN-20/ AIS-1 T7 VCGT AEN-25/ AIS-1 T7 VCGT AEN-25/ AIS-1 T7 VCGT AEN-32/ AIS-2 T15 VCGT AEN-32/ AIS-2 T15 VCGT AEN-42/ AIS-3 T20 VCGT AEN-42/ AIS-3 T20 VCGT Page
6 d r 35 (l) Insert Data 7 s l s d r Screw VCGT AIS-1 VCGT AIS-2 VCGT AIS-3 Cutting Conditions: Recommended Cutting Speed Alloy Group Rm (pa) Speed Vc(m/min) Roughing Feed Fz(mm/tooth) D.O.C. Ap(m/min) Speed Vc(m/min) Finishing Feed Fz(mm/tooth) D.O.C. Ap(m/min) in ax in ax ax in ax in ax ax A Alloy < ,2 0, ,15 0,2 10 Al-Cu ,25 0, ,15 0,25 10 Al-g-Si Al-Zn ,25 0, ,15 0,25 10 Al-Si <12%Si ,2 0, ,15 0,2 10 Cupper alloy , ,2 10 g. alloys , ,2 10 Thermoplastics , ,15 10 Duro-plastics , ,15 10 Insert Data Cutting Conditions Page 87 87
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