Radius Precision. ARPF type. Radius Precision ARPF Type. Additional lineup of helical cutting edge inserts. New Product News No.

Transcription

1 Radius Precision RPF type Radius Precision RPF Type dditional lineup of helical cutting edge inserts New Product News No.090E-8 07-

2 Radius End ill for High-Precision. dditional lineup of helical cutting edge inserts which offer both cutting edge strength and cutting performance SG type Excellent for semi-finishing and finishing of flat surfaces, sloped surfaces, or 3-dimensional shapes SW type Excellent for high-accuracy finishing of standing walls (verticals) SQ type Demonstrates its power when performing corner R removal. HD700 Graphite Cast aluminum alloy material Cast iron Carbon steel lloy steel PN5 Stainless steel Pre-hardened steel Hardened steel 45 55HRC Hardened steel 55 6HRC pplications Semi Pat. No.3975 No.6086(SG) No (SW) Design registration No.57033(SG) No.569(SW) Features 0 ounting runout accuracy of 0.0mm or less Unique clamp mechanism comprised of high-accuracy body and mounting screw enables inserts to be attached firmly with high accuracy. Features 0 R accuracy of insert is ±0.0mm or less SG and SW types with helical cutting edge use the tool axis center reference as the reference for R accuracy to provide higher accuracy. Features 03 Blade diameter tolerance of 0 to -0.0 for inserts alone Features 04 Smooth cutting performance finish by sharp cutting edge. SG and SW types with helical cutting edge have good lead-in and reduce vibrations to enable smooth cutting. Features 05 New material for longer life ulti-layer coating provides long life. : Excellent for high-speed, high-performance machining of hardened steel or pre-hardened steel. PN5: Reduces welding with workpiece material components to achieve good machining surfaces when finishing carbon steel or alloy steels. For details regarding cutting performance, see p.7 and 8.

3 Technology Proper use of helical cutting edge inserts How to select helical cutting edge inserts SG type High-efficiency machining. pplication:semi-finishing to finishing SW type High-accuracy machining of standing walls pplication: SQ type pplication:corner R removal agnified view of cutting edge Suitable for machining of 3-dimensional shapes including flat surfaces and sloped surfaces. agnified view of cutting edge Suitable for high-accuracy finishing of vertical side surfaces (standing walls) which will be used as reference surfaces. Suitable for removing remaining corner R areas after machining with radius tools. Planing Side Cutting Profiling Slotting Die-sinking Helical Planing Side Cutting Planing Side Cutting Cornering Helical Helical n effect by helix edge shape Typical conventional problem When machining with a long overhang, the increased likelihood of chattering occurring had been a problem.in addition, the tool would vibrate intensely due to increased cutting resistance. s a result, chatter marks would be made on the machined surface. Reduce cutting force Helix edge shape suppresses rapid growth of cutting force. This relieves chattering while cutting and improves cutting surface finish. Improved cutting surface finish. Chattering is unlikely even when machining with long overhang. erit Improved machining performance and machining accuracy can be expected, reducing work for downstream processes. Improved quality Cost reduction Time savings Improved tool life ess cutting force reduces chipping due to wear and impact, and tool life is improved. How to select insert grades ow Hardness of work material High Hardness HRC Hardened steel High-speed processing Carbon steel Non-uniform cutting amounts Work material PN5 FC/FCD S50C~P0 CEN SKD6 SKD Stainless-steel padding material / Frame hard steel Graphite / Cast aluminum alloy 3

4 Technology PVD Technology TH3 Coating Features TH coating has further evolved to the new 3rd-generation TH coating. New film composition and film structure improves heat resistance and wear resistance. New multi-layer structure provides excellent durability and suppresses crack progression. Characteristics 3Smooth high-hardness film with excellent heat resistance and wear resistance. Strong fields High-speed finishing of hardened steel (45 to 65 HRC) such as SKD, SKD6, SKH, SUS40 types, etc. High-speed finishing of pre-hardened steel such as CEN, HP-GIC, NK, etc. uses ultra-fine carbide alloy with excellent wear resistance and TH3 coating to demonstrate good performance especially for finishing of high-hardness materials. Photograph of coating structure New multi-layer structure suppresses crack progression. New film with excellent adhesion strength and high heat resistance. PVD Technology PN Coating PN5 Features PN coating with excellent oxidation resistance, high film hardness, and excellent wear resistance. ow-friction smooth film surface has excellent lubricity, reducing welding to workpiece material components during cutting machining. Characteristics 3Smooth film with excellent lubricity reduces welding to workpiece material components. Strong fields Carbon steel, general steel: High-speed finishing of SC materials, SS materials, etc. lloy steel: High-speed finishing of SKD, SKD6, etc. Pre-hardened steel: High-speed finishing of CEN, HP-GIC, NK, etc. PN5 uses ultra-fine carbide alloy with excellent chipping resistance and PN coating to demonstrate good performance especially when finishing carbon steel or alloy steel. Photograph of coating structure Excellent oxidation resistance, high film hardness, excellent wear resistance Excellent adhesion strength improves tool service life. 0 ounting inserts with diameter of shank diameter +mm φ3 mm insert can be mounted on a φ mm body, a φ7 mm insert can be mounted on a φ6 mm body, a φ mm insert can be mounted on a φ0 mm body, or a φ6 mm insert can be mounted on a φ5 mm body. No clearance for shank section Presence of clearance reduces risk of interference. When insert with same diameter as shank is mounted When insert with diameter +mm larger than shank diameter is mounted. 4

5 ine Up SG SW SQ type (helical cutting edge inserts) P K N H rε±0.0 rε±0.0 :ed Items. Carbon steels FC FCD Graphite luminum lloy Hardened steels Shape Fig. Fig. R R T T SG type ed Items of New products. Tolerance Class :General cutting, First recommendation :General cutting, Second recommendation TH3 Coated PN Coated Size (mm) Flute length Shape PN5 rε l T ZCFG06NSG-R 6 5 Fig ZCFG06NSG-R ZCFG06NSG-R.0.0 ZCFG0SG-R ZCFG0SG-R.5 ZCFG0SG-R ZCFG0SG-R.5.5 ZCFG0SG-R ZCFG00SG-R ZCFG00SG-R ZCFG00SG-R ZCFG00SG-R ZCFG00SG-R.0.0 ZCFG00SG-R ZCFG0SG-R ZCFG0SG-R ZCFG0SG-R.0.0 ZCFG0SG-R ZCFG0SG-R.0.0 ZCFG0SG-R ZCFG30SG-R ZCFG30SG-R ZCFG30SG-R ZCFG30SG-R ZCFG30SG-R.0.0 ZCFG30SG-R ZCFG60SG-R ZCFG60SG-R F ZCFG60SG-R ZCFG60SG-R.5.5 ZCFG60SG-R.0.0 ZCFG60SG-R ZCFG70SG-R ZCFG70SG-R ZCFG70SG-R ZCFG70SG-R ZCFG70SG-R.0.0 ZCFG70SG-R ZCFG00SG-R ZCFG00SG-R ZCFG00SG-R ZCFG00SG-R.5.5 ZCFG00SG-R.0.0 ZCFG00SG-R ZCFG0SG-R ZCFG0SG-R ZCFG0SG-R.0.0 ZCFG0SG-R.5.5 ZCFG0SG-R.0.0 ZCFG0SG-R ZCFG50SG-R ZCFG50SG-R ZCFG50SG-R ZCFG50SG-R.5.5 ZCFG50SG-R.0.0 ZCFG50SG-R Sizes are added mark: Re-grinding is applicable with insert φ0 or above. Insert φ6 or above may be re-ground up to twice. Fig 5

6 ine Up 6 P K N H rε±0.0 rε±0.0 :ed Items. Carbon steels FC FCD Graphite luminum lloy Hardened steels Shape Fig. Fig. R R T T SW type SG type ed Items of New products. Tolerance Class :General cutting, First recommendation :General cutting, Second recommendation TH3 Coated PN Coated Size (mm) PN5 rε ZCFG60SG-R ZCFG60SG-R ZCFG60SG-R ZCFG60SG-R.5.5 ZCFG60SG-R.0.0 ZCFG60SG-R ZCFGSG-R ZCFGSG-R ZCFGSG-R.0.0 F 30 ZCFGSG-R.5.5 ZCFGSG-R.0.0 ZCFGSG-R ZCFG30SG-R ZCFG30SG-R ZCFG30SG-R ZCFG30SG-R.5.5 ZCFG30SG-R.0.0 ZCFG30SG-R ZCFG06NSW-R 6 ZCFG06NSW-R ZCFG0SW-R ZCFG0SW-R 8 ZCFG0SW-R.0.0 ZCFG00SW-R ZCFG00SW-R 0 ZCFG00SW-R.0.0 ZCFG0SW-R ZCFG0SW-R ZCFG0SW-R.0.0 ZCFG30SW-R ZCFG30SW-R 3 ZCFG30SW-R.0.0 ZCFG60SW-R ZCFG60SW-R 6 ZCFG60SW-R.0.0 ZCFG70SW-R ZCFG70SW-R 7 F ZCFG70SW-R.0.0 ZCFG00SW-R ZCFG00SW-R 0 ZCFG00SW-R.0.0 ZCFG0SW-R ZCFG0SW-R ZCFG0SW-R.0.0 ZCFG50SW-R ZCFG50SW-R 5 ZCFG50SW-R.0.0 ZCFG60SW-R ZCFG60SW-R 6 ZCFG60SW-R.0.0 ZCFGSW-R ZCFGSW-R 30 ZCFGSW-R.0.0 ZCFG30SW-R ZCFG30SW-R 3 ZCFG30SW-R.0.0 Flute length l T Shape Fig 5 Fig mark: Re-grinding is applicable with insert φ0 or above. Insert φ6 or above may be re-ground up to twice. Fig

7 P K N H rε= 0 Carbon steels FC FCD Graphite luminum lloy Hardened steels Shape Fig.3 l T SQ type :General cutting, First recommendation :General cutting, Second recommendation Tolerance PN Coated Size (mm) Class Flute length PN5 l T ZCFG0SQ ZCFG00SQ ZCFG0SQ 4 5. ZCFG30SQ ZCFG60SQ F ZCFG70SQ ZCFG00SQ ZCFG0SQ ZCFG50SQ ZCFG60SQ Introduction planned Feb. 08. Note Inserts of SG, SW, SQ type can be installed on Ball Precision F "BPF type" bodies. Inserts( 8 3) of SG, SW, SQ type have a design with a longer dimension than conventional products. Be careful of the dimension when installed on body. mark: Re-grinding is applicable with insert φ0 or above. Insert φ6 or above may be re-ground up to twice. Please inquire insert re-grinding / re-coating to sales office. Shape Fig3 Set-up Procedures of Inserts Clean the insert seat: Using air-blow or alike, clean the seat. 3 4 Put in the insert with its top positioned to the screw-tightening side of the tool body. Tighten the clamp screw with the special wrench. Please do not press down the insert during this tightening process. This is the end of insert set-up. Clamp screw (high precision screw) In order to satisfy runout of 0.0mm or less, follow the procedure at above. 00 Top mark Tool body 7

8 ine Up General cutting edge shape inserts T l T l Fig. Fig. rε± rε± P K N H Carbon steels FC FCD Graphite luminum lloy Hardened steels ZCFW060-R ZCFW060-R ZCFW060-R.0 ZCFW0-R ZCFW0-R ZCFW0-R.0 ZCFW00-R ZCFW00-R ZCFW00-R.0 ZCFW00-R.5 ZCFW00-R.0 ZCFW00-R3.0 ZCFW0-R ZCFW0-R ZCFW0-R.0 ZCFW0-R.5 ZCFW0-R.0 ZCFW0-R3.0 ZCFW60-R ZCFW60-R ZCFW60-R.0 ZCFW60-R.5 ZCFW60-R.0 ZCFW60-R3.0 ZCFW00-R ZCFW00-R ZCFW00-R.0 ZCFW00-R.5 ZCFW00-R.0 ZCFW00-R3.0 ZCFW50-R ZCFW50-R ZCFW50-R.0 ZCFW50-R.0 ZCFW50-R3.0 ZCFW-R ZCFW-R ZCFW-R.0 ZCFW-R.0 ZCFW-R3.0 ZCFW30-R ZCFW30-R ZCFW30-R.0 ZCFW30-R.0 ZCFW30-R3.0 :ed Items. Tolerance Class F C Coated TH Coated HD Coated CBN Size (mm) PC PTH08 HD700 BH50 rε Flute length l T No ark:anufactured request only. :Not anufactured. :General cutting, First recommendation :General cutting, Second recommendation Shape Fig. Fig. mark: HD700 insert cannot be reground. mark: Inserts with diameters of φ0 or more except HD700 can be reground. Insert φ6 or above may be re-ground up to twice. Please inquire insert re-grinding / re-coating to sales office. 8

9 Steel shank Carbide shank Numeric figure in a circle and alphabetical character comes in a square. RPF S ( / ) rε rε φd φd ap θn Rs ap Rs Type (Taper Neck) Type B (Straight Neck) ong shank Under neck long Regular Shank Type No.of Inserts Size (mm) ap θn φd Rs RPF06S ZCFG06NS -R ZCFW060-R. RPF08S 8 00(0).5 0() (.) ZCFG0S -R ZCFW0-R. RPF0S 0 00(0) 3.0 3(3.5) 5(5.5) ZCFG00S -R ZCFW00-R. RPFS 0() ZCFG0S -R ZCFW0-R. 4.0 (.5) 30(3) -.5 B ZCFG30S -R RPF6S6 6 30(3) ZCFG60S -R ZCFW60-R (7.6) 50(5) - 5 B ZCFG70S -R RPF0S0 0 ZCFG00S -R ZCFW00-R. 40(4) (36) 60(6) - 9 B ZCFG0S -R RPF5S5 5 50(5.8) ZCFG50S -R ZCFW50-R (44.8) 70(7.8) - 4 B ZCFG60S -R RPF30S (6.) (57.) (8.) - 9 B ZCFGS -R ZCFW-R. RPF3S3 3 60(6.) (6) (8.) - 3 B ZCFG30S -R ZCFW30-R. RPF08S 8 30(3).5 0() 50(5) ZCFG0S -R ZCFW0-R. RPF0S6 0 50(5) (3.5) 50(5) ZCFG00S -R ZCFW00-R. RPFS6 60(6) ZCFG0S -R ZCFW0-R (.5) 60(6).5 00 ZCFG30S -R RPF6S6 6 65(65.6) ZCFG60S -R ZCFW60-R (7.6) 65(65.6) B ZCFG70S -R RPF0S0 0 (8) (36) (8) B ZCFG00S -R ZCFW00-R. RPF0S00 0 () (36) 0() B ZCFG0S -R RPF0S (5) (36) 50(5) B RPF5S5 5 00(0.8) (44.8) 90(9.8) B ZCFG50S -R RPF5S (5.8) (44.8) 50(5.8) B ZCFG60S -R RPF30S3 30 (.) (57.) 00(0.) B RPF30S (5.) (57.) 50(5.) B RPF30S (30.) (57.) 00(0.) B ZCFW50-R. ZCFGS -R ZCFW-R. RPF3S3 3 (.) (6) 00(0.) B ZCFG30S -R ZCFW30-R. ZCFG60S -R ZCFW60-R. RPF6S6E 6 00(0) (7.6) 65(65.6) B ZCFG70S -R ZCFG00S -R ZCFW00-R. RPF0S0E 0 50(5) (36) (8) B ZCFG0S -R RPF5S5E 5 (30.8) (44.8) 90(9.8) B ZCFG50S -R ZCFW50-R. RPF5S3E 5 (30.8) (44.8) 00(0.8) ZCFG60S -R RPF30S3E (35.) (57.) 00(0.) B ZCFGS -R ZCFW-R. RPF30S4E (35.) (57.) 0(.) RPF3S3E 3 350(35.) (6) 00(0.) B ZCFG30S -R ZCFW30-R. Shape Inserts Regular Shank Carbide shank ong shank Under neck long RPF06S06W B ZCFG06NS -R ZCFW060-R. RPF06S06W B RPF08S08W 8 30(3) (65.) 65(65.) B ZCFG0S -R ZCFW0-R. RPF0S0W 0 40(4) (8.5) 75(75.5) B ZCFG00S -R ZCFW00-R. RPFSW 50(5) ZCFG0S -R ZCFW0-R. 4.0 (.5) 85(85.5) B ZCFG30S -R RPF6S6WE 6 00(0) ZCFG60S -R ZCFW60-R (7.6) 0() - 5 B ZCFG70S -R RPF0S0WE 0 ZCFG00S -R ZCFW00-R. 50(5) (36) 50(5) B ZCFG0S -R RPF5S5WE 5 (30.8) ZCFG50S -R ZCFW50-R (44.8) 90(9.8) B ZCFG60S -R RPF30S3WE (35.) (57.) 30(3.) B ZCFGS -R ZCFW-R. RPF3S3WE 3 350(35.) (6) 30(3.) B ZCFG30S -R ZCFW30-R. :ed Items. Note Dimensions in parentheses ( ) are with SCFG type inserts installed. 9

10 ine Up φd φdb RPF odular ill Type Numeric figure in a circle and alphabetical character comes in a square. No.of Inserts Size (mm) f ap φd φdb C E Inserts RPF0 0 6(6.5) ZCFG00S -R ZCFW00-R. RPF 6(6.5) ZCFG0S -R ZCFW0-R. ZCFG30S -R f ZCFG60S -R ZCFW60-R. E(Notch width) RPF6 6 3(3.6) ap C ZCFG70S -R RPF0 0 (39) ZCFG00S -R ZCFW00-R. 0 5 ZCFG0S -R ZCFG50S -R ZCFW50-R. RPF5 5 (39.8) ZCFG60S -R RPF (45.) ZCFGS -R ZCFW-R. RPF3 3 43(45.) ZCFG30S -R ZCFW30-R. :ed Items. Note Do not apply lubricants such as grease, etc. to the "contact faces" and "modular screws" of the "modular mill", "special shanks" and "special arbor". Dimensions in parentheses ( ) are with SCFG type inserts installed. 0 Parts Cutter body RPF06S RPF08S RPF0S RPFS RPF6S RPF0S RPF5S RPF30S RPF3S f f f φd f φd φd φd (W/W ) (/W) (/W) RPF0 (/W) RPF (/E/WE) RPF6 ( /E/WE) RPF0 ( /E/WE) RPF5 ( /E/WE) RPF30 (/E/WE) RPF3 φd 3 φd 3 φd 3 Parts Clamp screw Screw Driver / Wrench Screw anti-seizure agent Shape The Shanks for odular ill Carbide Shank φd 4 3 Type 3 3 φd 3 Type C φd 4 Type B 3 Type D Rs Rs Rs Rs Fastening torque (N m) SC SC SC SC SC SC SC SC SC SC SC SC SC SC Z SC Z SC0---0Z SC Z SC0---50Z SC Z SC SC SC SC SC SC SC SC SC SC SC SC SC SC B C 04-T6 04-T8 04-T0 05-T0 0-T5S 05-T30 Type B B C P-37 Size (mm) φd 3 f Rs φd3 φd φ0 D φ0 φ B φ B φ B φ0 C φ5 C φ5 :ed Items. Note Can be used with commercially available milling chucks or shrink-fit holders.when ZCFG type inserts are installed, f,, and 3 dimensions will change. Type C C Cutter body φ30 φ3 φ30 φ3

11 The Shanks for odular ill Steel Shank f 3 Rs f 3 Rs φd f 3 Rs φd 3 φd 4 φd 3 Type φd Type B 3 Rs f φd 3 φd Type C(Tapered neck) φd Type D Size (mm) 3 f Rs φd φd3 φd4 Type Cutter body S φ0 S B φ S C φ6 S D φ0 S S :ed Items. Note Commercial milling chucks can be used. When ZCFG type inserts are installed, f,, and 3 dimensions will change D D φ5 φ30 φ3 Steel Shank f 3 Rs φd Size (mm) 3 f Rs φd3 Cutter body φd φd 3 S φ30 φ3 :ed Items. Note Commercial milling chucks can be used. When ZCFG type inserts are installed, f,, and 3 dimensions will change. odular ill rbor Size (mm) BT30 φd φd3φds 3 f 4 θn Cutter body(θκ) BT φ0(8.8 )φ(7.8 ) BT φ0(3 ) φ(.3 ) BT φ0(9.9 ) φ(9.4 ) BT φ6(5.5 ) f θκ BT φ6( ) BT φ6(8. ) BT BT BT φ0(3.3 ) 3.7 φ0(9. ) 8. φ0(7. ) θn BT30 BT φ5(.9 ) BT φ5(8 ).5 40 BT φ5(6 ) BT φ5(5 ) BT φ30(9. ) φ3(8 ) BT φ30(6. ) φ3(5.3 ) For neck section, additional machining to user specifications is possible. BT φ30(4.6 ) φ3(4 ) No ark:anufactured upon request only. Note If vibrations are a concern due to the processing conditions, adjust conditions by.reducing cutting depth (ap) or.reducing per-flute feed rate (fz). When ZCFG type inserts are installed, f,, and 3 dimensions will change. φd φd 3 φd s φ46

12 ine Up odular ill rbor BT40 BT BT BT BT f θκ 4 φd φd 3 φ63 θn BT40 For neck section, additional machining to user specifications is possible. BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT Size (mm) Cutter body(θκ) φd φd3 φds 3 f 4 θn φ0(6.6 )φ(5.7 ) No ark:anufactured upon request only. Note When ZCFG type inserts are installed, f,, and 3 dimensions will change φ0(8.8 )φ(8. ) φ0(4.4 )φ(3.9 ) φ0(9.8 ) φ(9.5 ) φ6(3.5 ) φ6(6.6 ) φ6(.7 ) φ6(8.7 ) φ0(.4 ) φ0(5 ) φ0( ) φ0(7.9 ) φ5( ) φ5(4. ) φ5( ) φ5(7. ) φ30(8.3 )φ3(7. ) φ30(.4 )φ3(.7 ) φ30(9.4 ) φ3(8.8 ) φ30(6.3 ) φ3(5.9 ) HSK (odular ill Type) f φd φd3 θn 3 HSK 63 θκ φ63 HSK HSK HSK S HSK HSK HSK HSK S HSK HSK HSK HSK S HSK φ30(9.4 ) φ3(8.8 ) φ30(6.3 ) φ3(5.9 ) :ed Items. No ark:anufactured upon request only. Note When ZCFG type inserts are installed, f,, and 3 dimensions will change Size (mm) φd φd3 φds 3 f 4 θn Cutter body(θκ) φ0(8.3 ) φ0( ) φ0( ) φ0(7.9 ) φ5(5. ) φ5( ) φ5( ) φ5(7. ) φ30(.7 ) φ3( ) φ30(9.4 ) φ3(8.8 ) Red screw arbor φc φc φc G H 0 H φd 5 Dimensions for the odular ill mounting Caution Some of the indexable end mills cannot be attached to the RED screw arbor. Please check your indexable end mills for conformance to the dimensions, or please contact itsubishi Hitachi Tool Engineering, td. Because cutting resistance is greater than the tool holder connection force associated with the machine spindle, please reduce the recommended cutting conditions by 50% for the RED screw arbors marked with. Otherwise, the tool holder shank may experience fretting corrosion or fall out of the machine spindle.

13 BT40 BT50 Size(mm) G φd H H φc Weight (kg) φc φc Rigidity value (μm) S BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT40-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50 63 Size(mm) G φd H H φc Weight (kg) φc φc Rigidity value (μm) S BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG BT50-RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG No mark:anufactured upon request only. Delivery time is about ten days after an order received. 3

14 ine Up Size(mm) G φd H H φc Weight (kg) φc φc No mark:anufactured upon request only. Delivery time is about ten days after an order received. Rigidity value (μm) S 63-RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG Size(mm) G φd H H φc Weight (kg) φc φc Rigidity value (μm) S 00-RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG RSG Standard accessories Caution Coolant duct(hsk) The odular ill is not a standard accessory. Pull stud is not a standard accesorry. Please check your odular ills for conformance to the dimensions. S bout the rigidity value rigidity value represents the amount of deflection for the entire holder and tool when a bending load of kgf (9.8 N) is applied to the tip of the tool. The smaller the numerical value is, the higher the rigidity and the more accurate the machining. kgf (9.8N) S (μm) 4

15 Recommended Cutting Conditions Red indicates primary recommended insert grade. Insert Grade φ6 φ8 φ0 φ Work material Carbon steels lloy steels (30HRC or less) PN5 Carbon steels lloy steels PN5 (30~45HRC) Hardened Steels 45~55HRC Hardened Steels 55~6HRC Cast Iron Graphite Cast aluminum alloy C4, DC etc SG SW General (helical cutting edge edge inserts) shape PN5 PN5 PN5 PTH08 (PC) PTH08 (PC) PTH08 (PC) PTH08 PTH08 (PC) HD700 HD700 aximum Cutting Conditions n (min - ) n (min - ) n (min - ) n (min - ) n (min - ) n (min - ) n (min - ) Semi General High-speed purpose processing 8,490 60,700 0,70 5, , ,490 60, ,90 3, 5,90 3, 6,450 30, ,850, ,850, , ,60 4,030, 5 5 6,530 0,60 5 < 6,450 30, ,850, ,850, , ,60 4,030, 4,40 5 6,530 5,30 5 Semi General High-speed purpose processing 60,550 4,770 0,90 3, , ,80,940 4,7,940 4,7,940 3,5 5,50 3,350 5,50,0 8, ,0 6,050 5,90 9,550 9,900 5,90 <,940 3,5 5,50 3,350 5,50,0 8, ,0 6,050 5,90 5 9,900 7,960 5 Semi General High-speed purpose processing 5,090 60, ,80 0, , , , , ,550 3,80.0 9,550 3,80.0 9,550, ,90, , , ,00 4,840,740 7,640 5,90,740 < 9,550, ,90,6 5 8, , ,00 4,840,740 5,00 5 5,90 5 Semi General High-speed purpose processing 4,40 60,700. 3, 0,70., , ,40 60,550. 7,960 3,90. 7,960 3,90. 7,960, ,430,30 5 7, , ,0 4,030 0, ,70 0, < 7,960, ,430,30 5 7, , ,0 4,030 0,60 4,40 3,70 5,30 aximum < <.5 <3.0 <4.0 Note. Use the appropriate coolant for the work material and machining shape..these conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions. 3.Be sure to practice safety instructions and precautions such as wearing glasses and safety shoes, and placing safety covers when you use this tool. Because this tool can be broken during machining so failure to follow these instructions may cause personal injury. 4.Never attempt to modify the carbide shank holder. Use the value for the depth of cut (ap) when the carbide shank holder is used. ill diameters Dc mm:ap mm. ill diameters Dc 6mm:ap mm. ae ap 5

16 Recommended Cutting Conditions Work material Carbon steels lloy steels (30HRC or less) PN5 Carbon steels lloy steels PN5 (30~45HRC) Hardened Steels 45~55HRC Hardened Steels 55~6HRC Cast Iron Graphite Cast aluminum alloy C4, DC etc Insert Grade SG SW (helical cutting edge inserts) PN5 PN5 PN5 General edge shape PTH08 (PC) PTH08 (PC) PTH08 (PC) PTH08 PTH08 (PC) HD700 HD700 aximum n (min - ) n (min - ) n (min - ) n (min - ) n (min - ) n (min - ) n (min - ) 3,90 60,600 5,390 0,00 5, ,590 3,90 60,40 5 5,970, ,970,990 5 φ6 Cutting Semi Conditions General High-speed purpose processing 5,970,390 5,570,30 5, , 530 7,560 4,540 7,960 4,7. 9,950 7,960. < 5,970,390 5,570,30 5, , 530 7,560 4,540 7,960 3,9 5 9,950 4,9 5,550 60, 5, ,590 00,70,550 60, ,7, ,7,390 5 φ0 Semi General High-speed purpose processing 4,7,90 4,460,7 4, , 40 6,050 3,630 3, , < 4,7,90 4,460,7 4, , 40 6,050 3,630 3,90 5 7,960 3,9 5,040 60, , , , ,040 60, ,830, ,830, φ5 Semi General High-speed purpose processing 3,80, ,570, , , ,840, ,00 3, , < Red indicates primary recommended insert grade. 3,80,530 3,570,430 3, , ,840,900 5,00, ,90 5, , , ,700 60,90 5 3,90, ,90,600 5 φ30 Semi General High-speed purpose processing 3,,70,970,90, ,330 4,030,40 4,50,550 5,30 4,50 < 3,,70,970,90, ,330 4,030,40 4,50,30 5 5,30,660 5, , , ,590 60,0 5 3,90, ,90,600 5 φ3 Semi General High-speed purpose processing,990,00,790,0, , ,7,70 4,50,550 5,30 4,50 <,990,00,790,0, , ,7,70 4,50,30 5 5,30,660 5 aximum <5.0 <6.0 <8.0 <0.0 <0.0 If overhang length is 3Dc or more, make adjustments to the table above according to the table at right. Overhang ratio <3Dc 3Dc~5Dc 5Dc~8Dc 8Dc~0Dc vc (m/min) 00% 70% 60% 50% vf (mm/min) 00% 70% 60% 50% 6

17 Cutting performance SG type 0 Cutting force comparison between conventional edge shape and high helix one. ZCFG-SG(helical cutting edge inserts) Insert:ZCFG00SG-R X Y Z Conventional Insert:ZCFW X Y Z Cutting conditions Work material:s50c (HB) Cutter:RPF0(Diameter φ0-r.0) Shank:SC Z (Overhang:40mm) achine:vertical type(bt50) Cutting speed:vc=00m/min Feed rate :fz=5mm/t Cutting depth(ap)=.0mm Radial depth of cut(ae)=mm Cutting shape:standing wall (vertical) Coolant:ir Z Compared to conventional tools, the cutting resistance (Y part force) received from the wall surface is low and the variation is also small so machining stability is good Cutting resistance variation is large. X Y 0 Tool service life when performing semi-finishing of standing walls Cutting conditions Conventional Conventional Breakage SG type Cutting distance (m) Work material:stainless materials(5hrc) Cutter:RPF0(Diameter φ0) Shank:SC Z (Overhang:60mm) achine:vertical type(bt50) Cutting speed:vc=0m/min Feed rate:fz=5mm/t Cutting depth(ap)=.0mm Radial depth of cut(ae)=mm Cutting shape:standing wall Coolant:ir 03 Tool service life when performing semi-finishing of bottom surface Conventional Conventional Breakage SG type Cutting distance (m) Cutting conditions Work material:stainless materials(5hrc) Cutter:RPF0(Diameter φ0) Shank:SC Z (Overhang:60mm) achine:vertical type(bt50) Cutting speed:vc=0m/min Feed rate:fz=5mm/t Cutting depth(ap)=mm Radial depth of cut(ae)=0mm Cutting shape:planing Coolant:ir 7

18 Cutting performance SW type Remaining stock when cutting standing walls Comparison of remaining stock with conventional products when the standing wall was machined for 0 minutes. Standing wall machining depth (mm) Remains (μm) 4 after 30 minutes 6 Conventional 8 type after 0 minutes 0 SW shape after 30 minutes after 0 minutes Cutting conditions Work material:s50c(hb) Cutter:RPF0(Diameter φ0) Shank:SC Z (Overhang:40mm) achine:vertical type(bt50) Cutting speed:vc=00m/min Feed rate:fz=5mm/t Cutting depth(ap)=.0mm Radial depth of cut(ae)=mm Cutting shape:standing wall (vertical) Coolant:ir agnified view of surface after 0 minutes of machining SW type Conventional type With SW type, even after machining for 0 minutes, the remaining stock was 0µm or less and cut surface quality is good. Field data agnified view of surface Shiny surface agnified view of surface Cloudy surface 0 Vc-T chart for S50C HB Cutting speed PN Cutting time T (min) Cutting conditions Work material:s50c (HB) Tool Cutter:RPF0(φ0) Shank:SC Z Insert:ZCFG00SG-R.0(PN5) Overhang:mm, Feed rate :fz=5mm/t Radial depth of cut:ap ae= mm achine:vertical type(bt50) Cutting shape:standing wall, Coolant:ir 0 Vc-T chart for SKD6 45HRC Cutting speed PN Cutting time T (min),000 Cutting conditions Work material:skd6 (45HRC) Tool Cutter:RPF0(φ0) Shank:SC Z Insert: ZCFG00SG-R.0(PN5), ZCFG00SG-R.0() Overhang:mm, Feed rate :fz=5mm/t Radial depth of cut:ap ae= mm achine:vertical type(bt50) Cutting shape:standing wall, Coolant:ir 03 Vc-T chart for SKD 60HRC Cutting speed Cutting time T (min) 00 Cutting conditions Work material:skd (60HRC) Tool Cutter:RPF0(φ0) Shank:SC Z Insert:ZCFG00SG-R.0() Overhang:mm, Feed rate :fz=5mm/t Radial depth of cut:ap ae= mm achine:vertical type(bt50) Cutting shape:standing wall, Coolant:ir 8

19 Field data Cutting examples Plastic mold Tool:RPF0S0WE (OH=50mm) Work material : Carbon steel Insert: ZCFG00SG-R.0 (PN5) achine:vertical type /C(BT50) Cutting speed: Vc=m/min Revolution: n=3min - Cutting conditions Feed speed: Vf=750mm/min Feed rate:fz=5mm/t Cutting depth: ap=mm Radial depth of cut: ae=mm Coolant: Dry(ir) Result fter 6 hours, the cutting edge is good with normal wear. The finished surface is also good compared with conventional products. Tool:RPF0 + SC Z(OH=90mm) Work material: Carbon steel Insert:ZCFG00SG-R.0 (PN5) achine:vertical type /C(BT50) Cutting speed:vc=88m/min Revolution:n=0min - Feed speed:vf=mm/min Feed rate:fz=5mm/t Cutting depth:ap=mm Radial depth of cut:ae=mm Coolant: Dry(ir) Even after performing semifinishing with non-uniform cutting for 7 hours, the cutting edge is good with no chipping. Plastic mold (S50C) Tool:RPF0 + SC0---0Z(OH=50mm) Work material: S50C Insert:ZCFG00SG-R.0 (PN5) achine:vertical type /C(BT50) Cutting speed:vc=76m/min Revolution:n=0min - Feed speed:vf=700mm/min Feed rate:fz=mm/t Cutting depth:ap=mm Radial depth of cut:ae=mm Coolant: Water base Even after 7 hours of machining, surface accuracy is good. (Surface is glossy.) With conventional products, surface accuracy became bad after approximately 3 hours of machining, which was judged as the tool life end. achining of die-casting mold (pocket area) Tool:RPF0+SC0---0Z (OH=60mm) Work material: Equivalent to SKD6(40 43HRC) Insert:ZCFG00SW-R.0 () achine:vertical type /C(BT50) side wall Cutting speed:vc=8m/min Revolution:n=900min - Feed speed:vf=600mm/min Feed rate:fz=mm/t Cutting depth:ap=mm Radial depth of cut:ae=mm planar section Cutting speed:vc=70m/min Revolution:n=00min - Feed speed:vf=mm/min Feed rate:fz=0.08mm/t Cutting depth:ap=mm Radial depth of cut:ae=8mm Coolant: Dry(ir) achining accuracy for both side surface areas and flat surface areas is good. With conventional indexable tools, machining accuracy had been a problem. achining of die-casting mold Tool: RPF0+SC Z(OH=30mm) Work material: DC(45HRC) Insert:ZCFG00SG-R.0 (PN5) achine:vertical type /C(BT50) Cutting speed:vc=88m/min Revolution:n=min - Feed speed:vf=mm/min Feed rate:fz=mm/t Cutting depth:ap=mm Radial depth of cut:ae=mm Coolant: Dry(ir) Even when machining corner areas where cutting amount is non-uniform, the cutting edge is good with no chipping. achining of die-casting mold (structural area) Tool:RPF0+SC Z(OH=30mm) Work material: SKD6(45HRC) Insert:ZCFG00SG-R.0 () achine:vertical type /C(BT50) Cutting speed:vc=00m/min Revolution:n=300min - Feed speed:vf=600mm/min Feed rate:fz=5mm/t Cutting depth:ap=mm Radial depth of cut:ae=mm Coolant: Dry(ir) Performing finishing once resulted in finishing that was within the specified dimensional tolerance. With conventional products, chattering often occurred and there were uncut areas so re-machining was necessary. 9

20 The diagrams and table data are examples of test results, and are not guaranteed values. "Epoch", and are registered trademarks of itsubishi Hitachi Tool Engineering, td. in Japan. ttentions on Safety. ttentions regarding handling ()When removing the tool from the case(package), be careful not to drop it on your foot or drop it onto the tips of your bare fingers. ()When actually setting the inserts, be careful not to touch the cutting flute directly with your bare hands.. ttentions regarding mounting ()When preparing for use, be sure that the inserts are firmly mounted in place and that they are firmly mounted on the arbor, etc. ()If abnormal chattering occurs during use, stop the machine immediately and remove the cause of the chattering. 3. ttentions during use ()Before use, confirm the dimensions and direction of rotation of the tool and milling work material. ()The numerical values in the standard cutting conditions table should be used as criteria when starting new work. The cutting conditions should be adjusted as appropriate when the cutting depth is large, the rigidity of the machine being used is low, or according to the conditions of the work material. (3)The inserts are made of a hard material. During use, they may break and fly off. In addition, cutting chips may also fly off. Since there is a danger of injury to workers, fire, or eye damage from such flying pieces, a safety cover should be installed and safety equipment such as safety glasses should be worn to create a safe environment for work. Do not use where there is a risk of fire or explosion. Do not use non-water-soluble cutting oils. Such oils may result in fire. (4)Do not use the tool for any purpose other than that for which it is intended, and do not modify it. 4. ttentions regarding regrinding ()If regrinding is not performed at the proper time, there is a risk of the tool breaking. Replace the tool with one in good condition, or perform regrinding. ()Grinding dust will be created when regrinding a tool. When regrinding, be sure to attach a safety cover over the work area and wear safety clothes such as safety goggles, etc. (3)This product contains the specified chemical substance cobalt and its inorganic compounds. When performing regrinding or similar processing, be sure to handle the processing in accordance with thelocal laws and regulations regarding prevention of hazards due to specified chemical substances. CTI Tower 4F, 9/3 Ratchadapisek Road, Klongtoey, Klongtoey, Bangkok 00, Thailand Tel +66-(0) Fax +66-(0) Specifications for the products listed in this catalog are subject to change without notice due to replacement or modification. Printed using vegetable oil ink. Printed in JPN 07-( E-T0) 009-:FP