Pocketing Helical Milling Grooving Shoulder Milling Ramping. Compatible with wide range of milling

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1 C-Wave ill WX Type xpansion eneral Features The WX type features a strong cutting edge design coupled with a high rigidity body, for stable and high efficiency milling with low cutting force. With improved precision for both insert and cutter body, high accuracy machined surfaces with good finish can be achieved with 6 types of chipbreaker and 9 milling grades that supports a wide range of applications. Compatible with wide range of milling ocketing elical rooving houlder Ramping Characteristics recision insert exhibits cutting edge sharpness and strength Unique curved cutting edge design lowers cutting force yet improves cutting edge strength. Achieving high quality finish with high precision cutting edge mooth cutting even for deep grooves and low rigidity machines. crew hole size increased igh recision Curved Cutting dge Wide igh Rake Wave Cutting dge Large angle Thick Internal Coolant-holes are a tandard Feature for the Whole eries Improved chip evacuation with air or coolantsupply. ighly Durable Body pecial surface treatment improves corrosion resistance and scratch resistance. Increased screw size improves clamping force and durability. WX0 Type Added to the eries Fine-pitch and high-efficiency milling is possible in milling with small allowances. Wide Variety of Inserts 6 types of breaker shapes and 9 milling grades available for a wide range of applications and work materials. houlder igh Feed roove/ T-lot igh-peed Application Range for the WX Type eries (houlder ) Depth of Cut (mm) roduct Range hell Type hank Type odular Type WX Feed Rate (mm/t) WX 0F WX 0F WX 0F WX 0R WXF 0R WX 0 WX 0L WX 0 WX 0L WX 0 WX 0 WX 0L WX 0-C WX 0-C WX 0 WX 0 WX0 WX0 Description 77 tandard Type 78 tandard Type 79 tandard Type 79 tandard Type 79 Fine itch tandard Type Long Type 81 tandard Type 81 Long Type 82 tandard Type 82 hort Type 82 Long Type 82 Course itch Type 82 hort & Course itch Type 151 odular Type 151 odular Type WX0 No. of Teeth Comparison ax. Depth of Cut AX Diameter ø10mm ø12mm ø14mm ø16mm WX0 tandard Type AX=6.0mm Diameter (mm) / No. of Teeth ø10 ø12 ø14 ø16 ø18 ø20 ø22 ø25 ø28 ø30 ø32 ø35 ø40 ø ø63 ø ø ø (8) (10) (12)(14) (6) (7) (8) (4) (5) (6) (2) (3) (3) (4) (4) (5) (7) (2) (2) (3) (3) (3) (4) (1) (2) (2) (3) (3) (4) (4) (4) (5) (6) (7) (8) (1) (2) (2) (2) (2) (2) (2) (2) (2) (2) (2)* (2) (3) (3)* (3) (4) (5) (6) (5)* (6)* (2) (2) (2) (2) (2) (2) (3) (3) (4) (3)* (4)* (2) (2) (3) (3) (4) (4) (4) (5) (6) (2) (2) (3) (3) (3) (4) No. of Teeth WX0L Long Type AX=6.0mm (4) (5) (6) (7) (8) (9) WX0 tandard Type AX=10.0mm hape * mark: tock with different shank diameters available 72

2 xpansion C-Wave ill WX Type Cutting erformance (1) quareness in shoulder milling igh accuracy cutting edges provide very small step marks (Less than half of competitor s) WX3032 Competitor's Tool Conventional Tool quareness of achined houlder Deviation (μm) Total houlder eight (mm) 1st tep 8mm 2nd tep 8mm 3rd tep 8mm 24mm 16mm 8mm 0mm Cutting Width 5mm Total houlder eight Work aterial : 400 Tool : WX3032(ø32) Insert : AXT8R- rade : AC Cutting peed : vc=m/min Feed Rate : fz=0.15mm/t (vf=675mm/min) Cutting Width : ae=5mm Cutting Depth : ap=8mm 3 asses Dry (2) Cutting Force Cutting force (principal force) is approximately 15% lower than conventional grade. (3) Fracture Resistance uge increase in fracture resistance with improved cutting edge strength. Cutting Force (kw) Cutting force is reduced rincipal Force Feed Force Back Force (+) Back Force ( ) Cutting Length (mm) 1, No Breakage uge Increase Breakage Breakage Breakage Breakage Breakage Breakage -1.0 WX Type ( Type) Conventional Cutter tandard Type 0 WX Type ( Type) Conventional Cutter tandard Type Competitor s Cutter eneral Type Work aterial : Cutting peed : vc=m/min Tool : WX3032ø32 Feed Rate : fz=0.2mm/t Insert : AXT8 vf=1,mm/min R- Cutting Width : ae=8mm rade : AC Cutting Depth : ap=10mm Dry (4) urface Finish (Aluminum Alloy achining) mooth surface free of white blemishes Roughness Curve (Vertical magnification: 10,000.00x, orizontal magnification:.00x) Roughness Curve (Vertical magnification: 10,000.00x, orizontal magnification:.00x) Work aterial : C440 Cutting peed : vc=m/min Tool : WX3032ø32 Feed Rate : fz=0.4mm/t Insert : AXT8R- vf=1,2mm/min rade : AC Cutting Width : ae=25mm Cutting Depth : ap=3mm Dry (5) Burr on achined houlder (Aluminum Alloy achining) igh rake edge type significantly reduces burr. Burr houlder igh Feed Ra=0.115 Ra=0.208 White blemishes WX Type Competitor's roduct roove/ T-lot Work aterial : A52 Tool : WX3032ø32 Insert : AXT4FR-1 Cutting peed : vc=0m/min Feed Rate : fz=0.1mm/t vf=2,400mm/min Cutting Width : ae=5mm Cutting Depth : ap=12mm Dry igh-peed WX Type Competitor's roduct Work aterial : A52 Tool : WX3032ø32 Insert : AXT4FR-1 Cutting peed : Vc=0m/min Feed Rate : fz=0.1mm/t vf=2,400mm/min Cutting Width : ae=16mm Cutting Depth : ap=10mm Dry 73

3 C-Wave ill WX Type Application Range xpansion Work aterial rade Finishing to Light Cutting edium Cut Rough to eavy Cutting Work aterial rade Finishing to Light Cutting edium Cut Rough to eavy Cutting teel tainless teel Coated carbide Coated carbide AC C AC AC C AC AC N Non-Ferrous etal Coated carbide Coated carbide Carbide AC C DL0 1 AC The letters "C" and "" at either end of each grade indicate coating type.cvdvdblank: C Non-coated houlder igh Feed roove/ T-lot igh-peed Chipbreaker ap ood Cutting dge harpness L Light Cutting Chipbreaker Lineup Work aterial teel tainless teel xotic Alloy N Aluminum Alloy Breaker L Feature Low Cutting Force eneral trong dge eneral- Type For xotic Alloys trong dge Type For xotic Alloys igh Rake Type 0 Type Insert Figure Type Insert Figure Type Insert Figure Application general purpose&burr(tandard) xotic Alloy Cutting dge trength Light cut, low rigidity milling and reduce burrs trong dge Type For xotic Alloys eavy Cutting ood ain breaker eneral purpose to interrupted milling Roughing, heavy interrupted and hardened steel milling Light Cutting to eneral- eavy Interrupted achining 25 Aluminum Alloy Non-Ferrous etal 74

4 Recommended Cutting Conditions WX0 Type Tool: WX1012 N Insert: AXT02 Type Cutting Conditions: Depth of Cut 4mm, Cutting Width 1mm, Dry IO Classification Work aterial teel, Carbon teel 15C Low Alloy teel 45C 45C ardened 75C 75C ardened CNC 1 CNC ardened 275 CNC ardened CNC ardened 3 igh Alloy teel DT DT ardened 325 tainless teel U430 and Others (artensitic/ferritic) U403 and Others (artensitic, ardened) 240 U304U316(Austenitic) Ductile xotic Alloy Aluminum Alloy, i 12.6% Aluminum Alloy, i > 12.6% Copper Alloy Chipbreaker C-Wave ill WX Type The recommended cutting conditions may not be practical under certain operating conditions (i.e., machine, work shape, clamping system). For groove milling, adjust feed rate to around % of the above values. Note Work ardness (B) rades AC AC AC AC AC AC AC DL0 Feed fz (mm/t) Cutting peed vc (m/min) The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors. WX0 Type Tool: WX2025 Insert: AXT1235 Type Cutting Conditions: Depth of Cut 3mm, Cutting Width 12.5mm, Dry IO Classification N Work aterial teel, Carbon teel 15C 45C 45C ardened 75C 75C ardened Low Alloy teel CNC CNC ardened CNC ardened CNC ardened igh Alloy teel DT DT ardened tainless teel U430 and Others (artensitic/ferritic) U403 and Others (artensitic, ardened) U304U316(Austenitic) Ductile xotic Alloy (eat Resistant Alloy, uper Alloy, Ti Alloy, etc.) Aluminum Alloy, i 12.6% Aluminum Alloy, i > 12.6% Copper Alloy Work ardness (B) xpansion Chipbreaker Depth of Cut ap=3mm Cutting Width ae=12.5mm rades AC AC AC AC AC AC AC DL0 Feed fz (mm/t) Cutting peed vc (m/min) The recommended cutting conditions may not be practical under certain operating conditions (i.e., machine, work shape, clamping system). For groove milling, adjust feed rate to around % of the above values. The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors. Note Depth of Cut ap=4mm Cutting Width ae=1mm houlder igh Feed roove/ T-lot igh-peed 75

5 C-Wave ill WX Type Recommended Cutting Conditions WX0 Type Tool: WX3032 Insert: AXT5 Type Cutting Conditions: Depth of Cut 5mm, Cutting Width 16mm, Dry IO Classification N Depth of Cut ap=5mm Cutting Width ae=16mm The recommended cutting conditions may not be practical under certain operating conditions (i.e., machine, work shape, clamping system). For groove milling, adjust feed rate to around % of the above values. The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors. Note Work aterial teel, Carbon teel 15C 45C 45C ardened 75C 75C ardened Low Alloy teel CNC CNC ardened CNC ardened CNC ardened igh Alloy teel DT DT ardened tainless teel U430 and Others (artensitic/ferritic) U403 and Others (artensitic, ardened) U304U316(Austenitic) Ductile xotic Alloy (eat Resistant Alloy, uper Alloy, Ti Alloy, etc.) Aluminum Alloy, i 12.6% Aluminum Alloy, i > 12.6% Copper Alloy Work ardness (B) Chipbreaker xpansion rades AC AC AC AC AC AC AC DL0 Feed fz (mm/t) Cutting peed vc (m/min) houlder igh Feed roove/ T-lot igh-peed Recommended Values for elical and ramping elical tandard Diameter or Less ød Ramping Center uncut portion cannot be removed by traverse cutting with the same cutter tandard Diameter or Above ød Center uncut portion can be removed by traverse cutting with the same cutter Use at RX or lower. Cutter Diameter (mm) in Recommended Values for elical and ramping WX0AXT06 elical (Dimensions mm) Work Dia ød ax Taper ax. Ramping Angle RX WX0AXT12 elical (Dimensions mm) Work Dia ød in. ax Taper ax. Ramping Angle RX WX0AXT17 elical (Dimensions mm) Work Dia ød in. ax Unusable Unusable Unusable Unusable Taper ax. Ramping Angle RX Unusable Unusable * The above table shows the recommended values for nose radius 0.8mm 76

6 Rake Angle Radial Axial 7 to 17 9 to 17 6mm teel tainless teel N Non-Ferrous etal N Aluminum xotic Alloy igh fficiency achining for teel, tainless teel,, xotic Alloy, and Non-Ferrous etal ardened teel C-Wave ill WX 0F Type CBD D D2 WW B 7 6 LF Body (tandard Type) tock Diameter ole ize Bolt rooving Width rooving Depth eight ounting Depth Weight No. of Teeth B D2 WW D LF CBD (kg) WX 1032F F F F etric Inserts teel tainless teel N Non-Ferrous etal xotic Alloy ardened teel rade Coated Carbide Carbide DLC igh peed/light N Application eneral N Roughing Corner R AXT 0204DR-L DR-L DR-L 1.2 AXT 0202DR DR DR DR- 1.2 AXT 0204DR DR DR- 1.2 AXT 0202DFR- 0.2 L: Low Cutting Force, : eneral, : trong dge, : For aluminum alloy R AC AC AC AC AC AC AC 1 DL0 arts crew Wrench Anti-seizure Cream N m BFTX04I 0.5 TRX06I UI- N m Recommended Tightening TorqueNm Notes for inserts set-up (WX0 Type) 1 A 2 C B Body Wrench Insert Torque 0.5Nm Recommended Cutting Conditions (old eparately) Torque Wrench 0.5Nm TRDR06I05 Take care so there is no gap ress down on the top of the old as shown in Cso there is no gap between the insert bottom insert in the direction of A. and base of the cutter body, and tighten with a wrench B (Tightening torque 0.5N m) A special optional torque wrench is available (sold separately). 75 houlder igh Feed roove/ T-lot igh-peed 77

7 C-Wave ill WX 0F Type Rake Angle igh fficiency achining for teel, tainless teel,, xotic Alloy, and Non-Ferrous etal Radial 16 to 18 Axial 23 to 25 10mm teel tainless teel N Non-Ferrous etal NAluminum xotic Alloy ardened teel CBD D D2 WW B 7 10 LF Body (tandard Type) etric tock Diameter ole ize Bolt rooving Width rooving Depth eight ounting Depth No. of Teeth Weight B D2 WW D LF CBD (kg) WX 2040F F F etric houlder igh Feed roove/ T-lot igh-peed Inserts teel tainless teel N Non-Ferrous etal xotic Alloy ardened teel R rade Coated Carbide Carbide DLC igh peed/light N Application eneral N Roughing Corner R AXT 1234R R R- 1.2 AXT 1234R R R- 1.2 AXT 1234R R R- 1.2 AXT 1238R- 0.8 AXT 1232FR FR FR AC AC AC AC AC AC AC 1 DL0 arts crew Wrench Anti-seizure Cream N m BFTX0306I 2.0 TRDR08I U- N m Recommended Tightening TorqueNm Recommended Cutting Conditions 75 78

8 Rake Angle Radial 12 to 15 Axial 29 to 24 14mm teel tainless teel N Non-Ferrous etal NAluminum xotic Alloy igh fficiency achining for teel, tainless teel,, xotic Alloy, and Non-Ferrous etal ardened teel C-Wave ill WX 0F/R / WXF 0R Type CBD D D2 WW B 7 14 LF Body (tandard Type) tock Diameter ole ize Bolt rooving Width rooving Depth eight ounting Depth Weight No. of Teeth B D2 WW D LF CBD (kg) WX 3040F F F WX 30R R R etric Inch Body(Fine itch Type) WXF 30R R R Inch *lease use JI B1176 hexagonal bolt (ø: 12x30 to 35mm, ø: 16x40 to 45mm) for securing ø/ø cutter to the arbor. Inserts (Common) teel tainless teel N Non-Ferrous etal xotic Alloy ardened teel 10.2 R rade Coated Carbide Carbide DLC igh peed/light N Application eneral N Roughing Corner R AXT 8R-L 0.8 AXT 4R R R R R R- 3.0 AXT 8R R- 1.2 AXT 4R R R R R R- 3.0 AXT 8R- 0.8 AXT 2FR FR FR AC AC AC AC AC AC AC 1 DL0 Cutter body modification is required. arts crew Wrench Anti-seizure Cream N m BFTX0409I 3.0 TRDR15I U- N m Recommended Tightening TorqueNm *Cutter body modification is required when attaching an R3.0 insert with a 2.0 nose radii. Rework this edge. Reworking guideines For 2.0 nose radii: C1 (AXT520R) For 3.0 nose radii: C1.5 (AXT530R) tandard: C0.5. Recommended Cutting Conditions 76 houlder igh Feed roove/ T-lot igh-peed 79

9 C-Wave ill WX 0 / L Type Rake Angle igh fficiency achining for teel, tainless teel,, xotic Alloy, and Non-Ferrous etal Radial 7 to 17 Axial 9 to 17 6mm teel tainless teel N Non-Ferrous etal NAluminum xotic Alloy ardened teel 6 L LF L D h7 Body (tandard Type) Diameter hank ead hank Total Length No. of Weight D L L LF Teeth (kg) WX WX etric tock Body (Long Type) Diameter hank ead hank Total Length No. of Weight D L L LF Teeth (kg) WX 1010L L L L L WX 1020L etric tock houlder igh Feed roove/ T-lot igh-peed nserts teel tainless teel N Non-Ferrous etal R xotic Alloy ardened teel rade Coated Carbide Carbide DLC igh peed/light N Application eneral N Roughing Corner R AC AC AC AC AC AC AC 1 DL0 AXT 0204DR-L DR-L DR-L 1.2 AXT 0202DR DR DR DR- 1.2 AXT 0204DR DR DR- 1.2 AXT 0202DFR- 0.2 L: Low Cutting Force, : eneral, : trong dge, : For aluminum alloy arts crew Wrench Anti-seizure Cream N m Applicable Cutter BFTX04I 0.5 TRX06I UI- WX1010(L) to WX1025 N m Recommended Tightening TorqueNm Notes for inserts set-up (WX0 Type) 1 A 2 C B Body Wrench Insert Torque 0.5Nm (old eparately) Torque Wrench 0.5Nm TRDR06I05 Take care so there is no gap ress down on the top of the old as shown in Cso there is no gap between the insert bottom insert in the direction of A. and base of the cutter body, and tighten with a wrench B (Tightening torque 0.5N m) A special optional torque wrench is available (sold separately). Recommended Cutting Conditions 75

10 Rake Angle Radial Axial 10 to to 25 10mm teel tainless teel N Non-Ferrous etal NAluminum xotic Alloy igh fficiency achining for teel, tainless teel,, xotic Alloy, and Non-Ferrous etal ardened teel C-Wave ill WX 0 / L Type 10 L LF L D h7 odular Type 151 Body (tandard Type) Diameter hank ead hank Total Length No. of Weight D L L LF Teeth (kg) WX WX WX tock Body (Long Type) Diameter hank ead hank Total Length No. of Weight D L L LF Teeth (kg) WX 2014L L L L L WX 2025L L L L L tock nserts teel tainless teel N Non-Ferrous etal R xotic Alloy ardened teel rade Coated Carbide Carbide DLC igh peed/light N Application eneral N Roughing Corner R AXT 1234R R R- 1.2 AXT 1234R R R- 1.2 AXT 1234R R R- 1.2 AXT 1238R- 0.8 AXT 1232FR FR FR- 0.8 AC AC AC AC AC AC AC 1 DL0 arts crew Wrench Anti-seizure Cream N m Recommended Cutting Conditions Applicable BFTX0305I 2.0 TRDR08I U- WX2014Lto WX2018L BFTX0306I 2.0 WX2020Lto WX2063 N m Recommended Tightening TorqueNm 75 houlder igh Feed roove/ T-lot igh-peed 81

11 C-Wave ill WX 0 / / L -C / -C Type Rake Angle Radial Axial igh fficiency achining for teel, tainless teel,, xotic Alloy, and Non-Ferrous etal 8 to to 24 14mm teel tainless teel N Non-Ferrous etal NAluminum xotic Alloy ardened teel 14 L L D h7 odular Type 151 LF houlder igh Feed roove/ T-lot igh-peed Body (tandard Type) Diameter hank ead hank Total Length No. of Weight D L L LF Teeth (kg) WX WX tock Body (hort Type) WX Inserts (Common) teel tainless teel N Non-Ferrous etal xotic Alloy ardened teel 10.2 R rade Coated Carbide Carbide DLC igh peed/light N Application eneral N Roughing Corner R AXT 8R-L 0.8 AXT 4R R R R R R- 3.0 AXT 8R R- 1.2 AXT 4R R R R R R- 3.0 AXT 8R- 0.8 AXT 2FR FR FR AC AC AC AC AC AC AC 1 DL0 Cutter body modification is required. Body (Long Type) Diameter hank ead hank Total Length No. of Weight D L L LF Teeth (kg) WX 3025L L L L L WX 3040L tock Body (Coarse itch Type) WX 3040-C C C Body (hort, Coarse itch Type) WX 30-C C C C arts crew Wrench Anti-seizure Cream N m Applicable BFTX0407I WX3025Lto 3030L 3.0 TRDR15I U- BFTX0409I WX3032Lto 3063 N m Recommended Tightening TorqueNm *Cutter body modification is required when attaching an R3.0 insert with a 2.0 nose radii. Rework this edge. Reworking guideines For 2.0 nose radii: C1 AXT520R For 3.0 nose radii: C1.5 AXT530R tandard: C0.5. Recommended Cutting Conditions 76 82

12 C-Wave ill WX Type Application xamples achine ComponentU304 WX0 achine Component400 WX0 The WX type achieves 1.3x the tool life of the competitor's product in helical milling. No.of Workpieces In spotface milling, the WX type demonstrates low cutting force and stable milling, unlike the competitor's product with unstable power. 1.5x the tool life of the competitor's product. No.of Workpieces 0 Competitor's roduct 0 Competitor's roduct Tool: WX1020 (ø20) Insert: AXT0204DR- rade: AC quipmentvertical /C BT30 v c =m/min f z =0.18mm/t a p =1.0mm Dry Tool: WX1010L (ø10) Insert: AXT0204DR-L rade: AC quipmentvertical /C BT40 v c =m/min f z =0.08mm/t a p =5.0mm Dry Block aterialu316 WX0 Block aterialc440 WX0 10% decrease in cutting force by using an type breaker. Cutting force (N) 1,0 1,400 1, 1, Type(AC) Tool: WX20F ø Insert: AXT1238R- rade: AC Type(AC) Die artslow Carbon teel The WX type doubles the tool life of previous tools by performing longer without breakage. rincipal Force Feed Force Back Force (+) Back Force ( ) v c =m/min f z =0.15mm/t a e =20mm a p =3mm Dry WX0 Compared to the competitor's tools, the WX type leaves a cleaner side milling surface, enabling it to be used for finishing without changing tools. Tool: WX3032 (ø32) Insert: AXT8R- rade: AC Injection oldst4 Compared to the competitor's product, the WX type allows for stable milling with cutting conditions increased % while achieving low cutting noise and good chip control. Additionally, it leaves a good, glossy machined surface. v c =m/min f z =0.15mm/t a e =5mm a p =10mm 3 timesdry WX0 houlder igh Feed Tool: WX3032 (ø32) Insert: AXT8R- rade: AC v c =151m/min f z =0.2mm/t a e =25mm a p =5mm Wet achine ComponentU304 Cutting Distance4,0mm Cutting Distance1,6mm Tool: WX30F (ø) Insert: AXT8R- rade: AC WX0 v c =75m/min f z =0.19mm/t a e =mm a p =5mm Dry Tool: WX3032 (ø32) Insert: AXT8R- rade: AC roove/ T-lot igh-peed Comp. A Comp. B The highly fracture-resistant substrate and hardened coating allows stable milling without breakage. v c =m/min f z =0.15mm/t a e =10mm a p =3.0mm Dry 83