UNIMASTER E T THE PERFECT THREAD EVERY TIME

Transcription

1

2 UNIMASTER SPIRAL FLUTE AND SPIRAL POINT TAPS UNIVERSAL APPLICATION TAPS 4Unique atented geometry deigned for otimum chi evacuation and enhanced thread roduction. 4Made on ecially deigned, uroe built ta grinding machine. 4Excellent erformance in a wide range of material acro all ISO material grou. 4Advanced bae material give excellent toughne and abraion reitance. UNIMASTER BLUE Steam vaour treated to give increaed tool life in mot material. bae material UNIMASTER GOLD Titanium nitride coated to give increaed tool life at higher eed. bae material UNIMASTER BRIGHT Uncoated for excellent reult in ofter material. bae material UNIMASTER PM Steam vaour treated to give increaed tool life in tainle teel. HSS-PM bae material UNIMASTER THE PERFECT EVERY TIME

3 TAP SELECTOR 4For material grou eciication and cutting data, refer to age For full range of material eciic alication ta, refer to main catalogue. UNIMASTER TYPE BLUE GOLD BRIGHT PM BLUE GOLD BRIGHT PM 371/376 6H M TM8130 P.4 TM8117 P.6 TM8140 P.8 TM8413 P.14 TM8030 P.5 TM8017 P.7 TM8040 P.9 TM8313 P /376 2B UNC TM8340 P.10 TM8240 P /374 2B UNF TM8740 P.12 TM8640 P.13 HOLYPE TAP STYLE DATA 2 MATERIAL GROUP P H M K S N o o o o 15 o o o o o o o o o o 22 o o o o o o 23 o o o o o o o o o o o o o o o o o o o o o o 62 o o 63 o o o o 73 o o 74 o o

4 INDEX Code Item Decrition Page No. TM8130 TM8030 TM8117 TM8017 TM8140 TM8040 TM8340 TM8240 TM8740 TM8640 TM8413 TM8313 Unimater Blue Siral Point M2 - M20 P. 4 Unimater Blue Siral Flute M2 - M20 P. 5 Unimater Gold Siral Point M2 - M16 P. 6 Unimater Gold Siral Flute M2 - M16 P. 7 Unimater Bright Siral Point M2 - M30 P. 8 Unimater Bright Siral Flute M2 - M30 P. 9 Unimater Bright Siral Point No.4-1 UNC P. 10 Unimater Bright Siral Flute No.4-1 UNC Unimater Bright Siral Point No.4-1 UNF P. 11 P. 12 Unimater Bright Siral Flute No.4-1 UNF P. 13 Unimater PM Siral Point M2 - M16 Unimater PM Siral Flute M2 - M16 P. 14 P. 15 INDEX SETS Unimater Set Siral Point and Siral Flute M3 - M12 lu Goldex Taing Drill P. 16 Ta Selector P. 2 Material Grou Examle P. 17 Cutting Data P Technical Data P Taing Guide P. 21 Troublehooting P. 22 3

5 UNIMASTER BLUE 371/376 6H B VAP Serie No. TM8130 4cutting condition: age Siral oint. Metric coare. Patented univeral geometry. 371 M >M10 M E CODE TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M o o o o o o o o o o o 4

6 UNIMASTER BLUE 371/376 6H C VAP Serie No. TM8030 4cutting condition: age Siral lute. Metric coare. Patented univeral geometry. 371 M >M10 E CODE TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M M o o o o o o o o o o o 5

7 UNIMASTER GOLD 371/376 6H B TiN Serie No. TM8117 4cutting condition: age Siral oint. Metric coare. Patented univeral geometry. 371 M >M10 M E CODE TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M o o o o o o 6

8 UNIMASTER GOLD 371/376 6H C TiN Serie No. TM8017 4cutting condition: age Siral lute. Metric coare. Patented univeral geometry. 371 M >M10 E CODE TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M M o o o o o o 7

9 UNIMASTER BRIGHT 371/376 6H B Serie No. TM8140 4cutting condition: age Siral oint. Metric coare. Patented univeral geometry. 371 M >M10 M E CODE TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M o o o o o o 8

10 UNIMASTER BRIGHT 371/376 6H C Serie No. TM8040 4cutting condition: age Siral lute. Metric coare. Patented univeral geometry. 371 M >M10 E CODE TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M M o o o o o o 9

11 UNIMASTER BRIGHT 371/376 2B B Serie No. TM8340 4cutting condition: age Siral oint. Uniied coare. Patented univeral geometry /8-376 >3/8 UNC E CODE TM No TM No TM No TM No TM / TM / TM / TM / TM / TM / TM o o o o o o 10

12 UNIMASTER BRIGHT 371/376 2B C Serie No. TM8240 4cutting condition: age Siral lute. Uniied coare. Patented univeral geometry /8-376 >3/8 E CODE TM No TM No TM No TM No TM / TM / TM / TM / TM / TM / TM UNC o o o o o o 11

13 UNIMASTER BRIGHT 371/374 2B B Serie No. TM8740 4cutting condition: age Siral oint. Uniied ine. Patented univeral geometry /8-374 >3/8 UNF E CODE TM No TM No TM No TM No TM / TM / TM / TM / TM / TM / TM o o o o o o 12

14 UNIMASTER BRIGHT 371/374 2B C Serie No. TM8640 4cutting condition: age Siral lute. Uniied ine. Patented univeral geometry /8-374 >3/8 E CODE TM No TM No TM No TM No TM / TM / TM / TM / TM / TM / TM UNF o o o o o o 13

15 UNIMASTER PM HSS-PM 371/376 6H B VAP Serie No. TM8413 4cutting condition: age Siral oint. Metric coare. Patented univeral geometry. HSS-PM u to M12, above 371 M >M10 M E CODE TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M o o o 14

16 UNIMASTER PM HSS-PM 371/376 6H C VAP Serie No. TM8313 4cutting condition: age Siral lute. Metric coare. Patented univeral geometry. HSS-PM u to M12, above 371 M >M10 E CODE TM M TM M TM M TM M TM M TM M TM M TM M TM M TM M M o o o 15

17 UNIMASTER SETS Serie No. UNI...SF/SP Univeral ta and drill et Metric coare. Unigold et include Goldex HSS drill to uit taing ize. Uniblue et are ta only. UNIBLUESP1 UNIGOLDSP1 SETS E CODE RANGAPPING S TAP TYPAP STYLE UNIBLUESF1 UNIBLUESP1 UNIGOLDSF1 UNIGOLDSP1 UNIGOLDSF2 UNIGOLDSP2 M3, M4, M5, M6, M8, M10, M12 M3, M4, M5, M6, M8, M10, M12 M3, M4, M5, M6, M8, M10, M12 M3, M4, M5, M6, M8, M10, M12 M3, M4, M5, M6, M8, M10, M12 M3, M4, M5, M6, M8, M10, M12 TAPS ONLY TAPS ONLY 2.5, 3.3, 4.2, 5.0, 6.8, 8.5, , 3.3, 4.2, 5.0, 6.8, 8.5, , 3.3, 4.2, 5.0, 6.8, 8.5, , 3.3, 4.2, 5.0, 6.8, 8.5, 10.2 UNIMASTER BLUE UNIMASTER BLUE UNIMASTER BRIGHT UNIMASTER BRIGHT UNIMASTER BLUE UNIMASTER BLUE SP/FLUTE SP/POINT SP/FLUTE SP/POINT SP/FLUTE SP/POINT 16

18 MATERIAL GROUPS Material Grou Examle Steel 11 Magnetic oft teel 12 Structural teel 13 Plain carbon teel 14 Alloy teel P EN1 EN2 OSOA12 230Mo7 EN3A, 4, 5, 6, 7, 8 060A35 040A10 EN32 210M15 EN9, 10 EN43 070M20 060A62 080M46 EN16, 17, 19 BO1 BO2 D2 D3 Hardened Steel 15 Alloy/Temered teel 16 Hardened teel H S95 S98, S99 BH11 BH13 830M31 >38 HRc Hardox400 Hardox500 P20 Stainle Steel 21 Free machining 22 Autenitic 23 Martenitic/Ferritic M EN56, S21 304S15 316S 321S17 EN58J 420S37 431S29 Dulex Suer Dulex 17-4 PH S130 Cat Iron 31 Grey cat iron oft 32 Grey cat iron hard 33 Nodular grahite 34 Nodular grahite K GG10 GG20 GG30 GG40 GG25 GG35 GF150 GGG40 GGG50 SG Iron GGG70 GGG80 Meehanite Titanium 41 Titanium unalloyed 42 Titanium alloy 43 Titanium alloy S Pure Titanium TA1-9 Ti99.0 Ti6Al4V Ti6Al2Sn4Zr2Mo Ti4Al4Mo2Sn0.5Si Ti10Al2Fe3Al Ti5Al5V5Mo3Cr Ti7Al4Mo Ti3Al8V6Cr4Zr4Mo Ti6Al6V6Sn Ti15V3 Cr3Sn3Al Nickel 51 Nickel unalloyed 52 Heat reiting alloy 53 Heat reiting alloy S NA11 NA12 Nicke00 Nimonic 75 Hatelloy C Inconel 601, 617, 625 Incoloy 800, 825 Monel 400 Nimonic 80 Rene 41 Inconel 718, 750-X Incoloy 925 Monel K-500 Coer N Commercially 61 Coer unalloyed ure C Short chi alloy CZ120 PB104 G-CuSn5ZnPb 63 Long chi alloy CZ106 CZ108 CuZn37 64 Cu - Al - Fe alloy Amco18 Amco20 Amco26 Aluminium 71 Aluminium unalloyed 72 Aluminium, Si <0.5% 73 Aluminium, Si % 74 Aluminium, Si >10% N Al99.5H Al99.9 Al99.9Mg0.5 AlMn1 AlMn1Mg0.5 LM5, 10, HE9, 30 LM2, 4, 16, 18, G-AlSi10Mg G-AlSi12 G-MgAl6 LM6,12, 13, 20, Synthetic 81 Thermolatic 82 Thermoetting latic 83 Reinforced latic O Nylon Acetal Tufnol CFRP, GFRP Circuit Board Kevlar For full material chart leae refer to main catalogue or contact u for aitance. 17

19 TECHNICAL DATA UNIMASTER TYPE 6H 371/376 M 2B 371/376 UNC 2B 371/374 UNF UNIVERSAL APPLICATION TAPS HOLYPE CHAMFER TYPE SURFACREATMENT CANT TYPES: N - Neat Oil E - Emulion N/E - Neat Oil or Emulion D - Dry D/E - Dry or Emulion Cutting data i for guidance and hould be adjuted according to your et u. DATA P H M K S N MATERIAL GROUP HARDNESS HB TENSILE STRENGTH N/mm 2 CHIP TYPE CANT TYPE 11 Magnetic oft teel < 120 < 400 Extra Long E 12 Structural teel, cae carburizing teel < 200 < 700 Medium/Long E 13 Plain carbon teel < 250 < 850 Long E 14 Alloy teel < 250 < 850 Long N/E 15 Alloy teel/hardened &Temered teel < 350 < 1200 Long N/E 16 Alloy teel/hardened &Temered teel > 350 > 1200 Long N 21 Free machining < 250 < 850 Medium N 22 Autenitic < 250 < 850 Long N 23 Ferritic, Ferritic+Autenitic, Martenitic < 300 < 1000 Long N 31 Grey cat iron < 150 < 500 Extra Short N/E 32 Grey cat iron < 300 < 1000 Extra Short E 33 Nodular grahite, Malleable cat iron < 200 < 700 Short N/E 34 Nodular grahite, Malleable cat iron < 300 < 1000 Short N/E 41 Titanium, unalloyed < 200 < 700 Extra Long E 42 Titanium, alloyed < 270 < 900 Medium/Short N 43 Titanium, alloyed < 350 < 1250 Medium/Short N 51 Nickel, unalloyed < 150 < 500 Extra Long N 52 Nickel, alloyed < 270 < 900 Long N 53 Nickel, alloyed < 350 < 1250 Long N 61 Coer, unalloyed < 100 < 350 Extra Long E 62 Short chiing Bra, Bronze, Coer < 200 < 700 Medium/Short E 63 Long chiing Bra, Bronze, Coer < 200 < 700 Long E 64 AMPCO (Cu-Al-Fe alloy) < 470 < 1500 Short N 71 Aluminium, Magneium, unalloyed < 100 < 350 Extra Long E 72 Aluminium, alloyed Si < 0.5% < 150 < 500 Medium E 73 Aluminium, alloyed, Si < 10% < 120 < 400 Medium/Short E 74 Aluminium, alloyed, Si > 10% < 120 < 400 Short E 18

20 TECHNICAL DATA BLUE GOLD BRIGHT PM BLUE GOLD BRIGHT PM TM8130 TM8117 TM8140 TM8413 TM8030 TM8017 TM8040 TM8313 TM8340 TM8740 TM8240 TM8640 B B B B C C C C VAP TiN BRIGHT VAP VAP TiN BRIGHT VAP V C (m/min) DATA

21 TECHNICAL DATA BASIC PROFILE The theoretical roile of a crew thread in an axial lane deined by theoretical dimenion and angle common to internal and external ISO metric thread P/8 P 30 o P/2 P/4 (3/8)H H/4 (5/8)H H/8 H D - baic major diameter of internal thread (nominal diameter) d - baic major diameter of external thread (nominal diameter) D2 - baic itch diameter of internal thread d2 - baic itch diameter of external thread D1 - baic minor diameter of internal thread d1 - baic minor diameter of external thread H - height of fundamental triangle P - itch DATA D D 2 D 1 TAP TOLERANCES 90 o Axi of crew thread d Tolerance clae of ta and tolerance oition for crew thread a er Metric ISO tandard 8G 8H 7G 6H 7H Tolerance Clae for Ta 5G 6G 5H 4G 4H 7G Fd=0 4H 6H 6G 6HX Fd D2: Pitch Diameter D2: Pitch Diameter Ta tolerance ISO Ta tolerance ISO 1 4H 4H 5H Correct cla to obtain nut thread with tolerance ISO 2 6H 4G 5G 6H ISO 3 6G 6G 7H 8H 7G 7G 8G Standard it for a thread correond to tolerance cla ISO 2/6H. For more recie it, without allowance on thread lank, tolerance cla ISO 1/4H mut be choen. ISO 3/6G i ued in cae of looe it, with large allowance, which i often required for ubequent coating. Between clae 6H and 6G ta are roduced with tolerance 6HX. Thee ta are ued for taing abraive material, uch a cat iron or Al-Si alloy, in order to increae their tool life. Another imortant alication i on cold forming ta, which create the thread by latic deformation and not by cutting. In thi cae, due to the elatic return of the material, in order to obtain a thread 6H tolerance, a 6HX ta mut be ued. 20 The tolerance decribed above are collected in the ISO tandard ISO For alication ta with tolerance other than tandard, leae refer to our main catalogue. Euroa Tool Co Ltd

22 TECHNICAL DATA GUIDE TAP SELECTION The tye of ta ued deend on the tye of material to be machined. Generally, any material with an elongation of at leat 10% can be cold formed, but any other material need to be cut. Pleae refer to ta election guide for mot uitable ta. CORE HOLES Core hole hould be clean and warf free. In material that have a tendency to cloe down after drilling, a lightly larger taing drill ize hould be ued. Each ta ize in thi catalogue ha a recommended taing drill ize hown in it dimenion table. CUTTING SPEEDS The correct cutting eed i neceary to control chi low and etablih the bet tool life for the ta. Guide value are given in the cutting data chart on age Material hardne and rigidity of workiece can have a detrimental effect on the ta, o it i worth exerimenting with the guide data to etablih the bet eed for your articular alication. TAP GEOMETRY DATA f d c b e a - Rake angle cutting edge b - Radial chamfer relief c - Chamfer taer d - Thread roile e - Pitch f - Cret width g - Helix angle g a CHAMFER TYPES FORM E FORM C FORM B FORM B Generally 3-5 thread on iral oint ta for all through hole FORM C Generally 2-3 thread on iral lute, cold forming and ome traight lute ta for blind hole FORM E Generally thread for blind hole with very limited core hole deth 21

23 TECHNICAL DATA TROUBLESHOOTING GUIDE DATA Thread overize Thread underize Ta wear quickly Ta chied Ta broken Built-u edge Probable caue Thread overfed due to incorrect toolholder Ta not right for alication Axial feed rate incorrect Taing eed not high enough Tolerance incorrect Probable caue Worn out ta Taing drill ize too mall Material cloe in Pull out reure too high Tolerance incorrect Probable caue Taing eed too high Ta not right for alication Not enough or lack of coolant Taing drill ize too mall Drilled hole ha urface hardened Probable caue Ta bottoming out Material chi traed in hole Ta not right for alication Drilled hole ha urface hardened Not enough or lack of coolant Probable caue Worn out ta Ta bottoming out Taing eed too high Taing drill ize too mall Too much torque Material chi traed in hole Not enough or lack of coolant Probable caue Worn out ta Ta not right for alication Not enough or lack of coolant Suggeted action Ue ynchronied tye toolholder Chooe correct tool from alication chart Make ure feed rate i better controlled Aly eed according to alication chart Chooe lower tolerance ta Suggeted action Relace with new ta Chooe correct ize from recommendation Ue larger taing drill Make adjutment to taing attachment Chooe higher tolerance ta Suggeted action Aly eed according to alication chart Chooe correct tool from alication chart Aly coolant according to alication chart Chooe correct ize from recommendation Adjut cutting data for taing drill Suggeted action Increae drilling deth/reduce thread deth Chooe correct tool from alication chart Chooe correct tool from alication chart Adjut cutting data for taing drill Aly coolant according to alication chart Suggeted action Relace with new ta Increae drilling deth/reduce thread deth Aly eed according to alication chart Chooe correct ize from recommendation Ue torque controlled taing holder Chooe correct tool from alication chart Aly coolant according to alication chart Suggeted action Relace with new ta Chooe correct tool from alication chart Aly coolant according to alication chart 22