TITAN+ Factory for the production of micro TITANIUM powder. The new micro-powder for the air space and automotive industry

Transcription

1 TITAN+ Factory for the production of micro TITANIUM powder. The new micro-powder for the air space and automotive industry

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3 Micron powder from metals and their mixtures. The main profile of our company is, the marketing and use of our innovative and unique technology for grinding of materials in the air vortex mill under code name "Tornado", which was developed by the private Research Institute of Technological Progress (SRI TP). Our company has introduced industrial methods for making and mechano-chemical activation of micro- and nano-powder in a variety of materials as from superhard materials to biomass, as developed some new materials, mixtures, composites with the new properties and attributes. By the present moment we have completed developed of the project for building up a factory for manufacturing of metallic powder "Titanium +", the products are to be used in a powder, laser and plasma metallurgy. Construction of the plant will take place in the European Union. This presentation contains the description about some product types to be produced, as well as the summary and product description are listed below. Smallscale production is being already produced in our production facility in Prague. For further information, please contact: info@hti.co.com

4 Carbides - refractory solids. Neither they are volatile nor insoluble in any of the known solvents. Titanium, boron and silicon, tungsten and circonium carbides (TiC, B 4 C, SiC, WC, ZrC) show a high hardness, heat resistance as the chemical inertness. Carbides are used in the manufacture of iron and steel, ceramics, various alloys as abrasive polishing materials and as reducing agents, scavengers, and other catalysts. TiC and WC are part of hard alloys to be applied in manufacturing the cutting tools; Calcium carbide CaC 2 is used to prepare acetylene; Silicon carbide SiC is used by preparing of grinding wheels and other abrasives; Iron carbide Fe 3 C (cementite) is a part of iron and steel production process; Tungsten carbide WC and chromium carbide Cr 3 C 2 are applied in thermal spraying. There are new ways in the application of carbides as their compounds and mixtures on their basis in AMtechnology (Additive Manufacturing) and Nano structuring which became possible through the introduction of industrial technology "Tornado" for production of micropowders of given dimension and uniformity. Metal ions or ion-covalent metallic carbides are metal compounds which are formed by means of the metals transition of groups IV-VII as well as nickel, iron and cobalt. In such compounds, the carbon atoms are located in the cavities between the metal atoms. Hence the name originated as penetrated carbide. They are characterized by high strength and melting point. Micro powders are produced in the size range in the range of 1 to 25 micrometers.

5 TiC Titanium carbide, TiC, is an extremely hard (Mohs 9-9.5) refractory ceramic material, similar to tungsten carbide. It has the appearance of black powder with the sodium chloride (face-centered cubic) crystal structure. It occurs in nature as a form of the very rare mineral khamrabaevite - (Ti,V,Fe)C. Titanium carbide is used in preparation of cermets, which are frequently used to machine steel materials at high cutting speed. It is also used as an abrasion-resistant surface coating on metal parts, such as tool bits and watch mechanisms. Titanium carbide is also used as a heat shield coating for atmospheric reentry of spacecraft. Micro powder of titanium carbide after reduction in the "Tornado machine"

6 WC Is a chemical compound (specifically, a carbide) containing equal parts of tungsten and carbon atoms. In its most basic form, tungsten carbide is a fine gray powder, but it can be pressed and formed into shapes for use in industrial machinery, cutting tools, abrasives, armor-piercing rounds, other tools and instruments, and jewelry. Tungsten carbide is approximately two times stiffer than steel, with a Young's modulus of approximately GPa (77,000 to 102,000 ksi), and is double the density of steel nearly midway between that of lead and gold. It is comparable with corundum (α-al 2 O 3 ) in hardness and can only be polished and finished with abrasives of superior hardness such as cubic boron nitride and diamond powder, wheels, and compounds. Micro powder of tungsten carbide after reduction in the "Tornado machine"

7 B4C is an extremely hard boron carbon ceramic, and ionic material used in tank armor, bulletproof vests, engine sabotage powders, as well as numerous industrial applications. With a Vickers Hardness of >30 MPa, it is one of the hardest known materials, behind cubic boron nitride and diamond. Micro powder of boron carbide after reduction in the "Tornado machine"

8 ZrC It has the appearance of a gray metallic powder with cubic crystal structure. It is highly corrosion resistant. This Group IV interstitial transition-metal carbide is also a member of ultra high temperature ceramics. Micropowder of ZiC after reduction in the "Tornado machine"

9 Micro powder of cemented carbides, corundum and other compositions: titanium carbide TiC tungsten carbide WC boron carbide B4C Zirconium carbide ZrC silicon carbide SiC iron carbide Fe2C chromium carbide CrC Tantalkarbid TaC Vanadium Carbide VC VC 0.88 VB2 Aluminiumoxid Al2O3 Borsilicid, Eisensilicid, Vanadiumborid, Titanborid, Chromsilicid Ittriumborid, Gafniumkarbid, zirconium silicide, silicon carbide, tungsten carbide and other Mixture for Pulvermettalrurgie, Laser and Plasma Sintering, etc..

10 Al2O3 Aluminium oxide is a chemical compound of aluminium and oxygen with the chemical formula Al 2O 3. It is the most commonly occurring of several aluminium oxides, and specifically identified as aluminium(iii) oxide. It is commonly called alumina, and may also be called aloxide, aloxite, or alundum depending on particular forms or applications. It occurs naturally in its crystalline polymorphic phase α-al 2O 3 as the mineral corundum, varieties of which form the precious gemstones ruby and sapphire. Al 2O 3 is significant in its use to produce aluminium metal, as an abrasive owing to its hardness, and as a refractory material owing to its high melting point. Micropowder Al 2O 3 after reduction in the "Tornado machine".

11 SiC also known as carborundum, is a compound of silicon and carbon with chemical formula SiC. It occurs in nature as the extremely rare mineral moissanite. Silicon carbide powder has been mass-produced since 1893 for use as an abrasive. Grains of silicon carbide can be bonded together by sintering to form very hard ceramics that are widely used in applications requiring high endurance, such as car brakes, car clutches and ceramic plates in bulletproof vests. Electronic applications of silicon carbide such as light- emitting diodes (LEDs) and detectors in early radios were first demonstrated around SiC is used in semiconductor electronics devices that operate at high temperatures or high voltages, or both. Large single crystals of silicon carbide can be grown by the Lely method; they can be cut into gems known as synthetic moissanite. Silicon carbide with high surface area can be produced from SiO2 contained in plant material. Micropowder SiC after reduction in the "Tornado machine".

12 ZrO2 is a white crystalline oxide of zirconium. Its most naturally occurring form, with a monoclinic crystalline structure, is the mineral baddeleyite. A dopant stabilized cubic structured zirconia, cubic zirconia, is synthesized in various colours for use as a gemstone and a diamond simulant. Micropowder ZrO 2 after reduction in the "Tornado machine". (10 мкм)

13 Micro-powders of metal oxides and their mixtures: REM all oxides, aluminum powder, bronze powder, tin, copper, tantalum, chromium, zinc, steel, vanadium pentoxide, ferro molybdenum, yttrium oxide, cobalt oxide, neodymium oxide, nickel oxide, lithium hydroxide, scandium oxide, niobium oxide, cerium oxide, antimony trioxide, germanium oxide, and others. Additives Ti-6Al-4V, Fe TiH2- В4C NdFeB СеММ0,8Sm0,2Co5 - cerium mixed metal SmCo 5, Ni45Co5Mn40Sn10 TiC-Ni3Al NiAl, Ni3Al, NiAl / Al2O3 Al 30 Ni Catalyst Aluminum nickel cobalt (альнико) -Al-Ni-Co-Fe CuMnNi, CuAlFe Gafnium tantalum Carbon RF Та-C Hafnium-nitrogen-carbon HfN0.38C0.51 Al-Mg, Al-Mg-Si Tungsten Cupfer WCu CuCr Intermetalliden: Magnium Intermetalliden: MgB2; MgZn; MgY; MGTL; AgMg; Mg 2Ge; Mg 2Sn; Mg 3Sb 2; NaSn3; NaSn2; NaSn; Na4Sn3; Na 2Sn; Na4Sn; Other: Au4Al; Cu2MnAl; Cu9Al4; NiTe2SmCo5; Fe3Ni; Ni2In; LaNi 5; CeMg12; Nb3Sn; Ni3Al; Ni3Nb; Ti3Al; Al2Cu; K4Pb... Transition metals and precision micrometers, microns for metal electrical contacts. Electrolytemicron and micron metallized carbon nanostructures. Composite powders, tungsten carbide and the refractory mixtures and ligatures.

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15 TORtec GROUP HI-TECH INOVACE S.R.O. ODERSKA 333/5, PRAHA 9 CZECH REPUBLIC VAT ID: CZ VLADISLAV REGER, DIRECTOR WEB: E. MAIL: PRG@TORNADO.CO.COM INFO@TORNADO.CO.COM

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