Metal seated valves. Inspired By Challenge

Transcription

1 Inspired By Challenge

2 Floating Ball Valves 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Introduction Metal seated ball valve Habonim s tough line of metal seated valves excels in the harshest industrial environments, where valve failures can damage plant efficiency, reduce profitability and endanger safety. Habonim s meticulously engineered metal seated valve can withstand the harshest applications and process conditions, including extreme high temperature, high pressure and abrasive medium. Careful metallurgical selection of all valve parts, the development of special surface, including and hard coatings, and thorough analyses of mechanical strength and thermal expansion ensure that the Habonim MTM line is the best choice for industry s toughest applications. The lower temperature range from -0 C (-7 F) to 400 C (75 F) undergoes Habonim s unique surface treatment, LTN (Low Temperature lasma carbo-nitriding). LTN is a cost effective hardening system for austenitic stainless steel, which provides a minimum thickness of 40 microns and more than triple (>8HRC) the natural hardness of the base material. For the higher temperature range from 400 C (75 F) and up to 58 C (000 F) Habonim offers various HVOF spray solutions based on chromium and tungsten carbides. For the even higher temperature range from 58 C (000 F) and up to 50 C (00 F) Habonim uses ASME B.4 listed forged bar material for the construction of the valve pressure-containing elements. For the severe abrasive conditions of the pulp and paper industry, Habonim offers also a minimum of.5 mm thick, hard stellite coating. Each coating is specifically engineered to the customer s application in order to provide outstanding resistance to abrasion and corrosion for a lifetime of effective operation in harsh applications. Each ball and seat sub-assembly is accurately machined, ground and then mate-lapped for a perfect match. The complete valve assembly demonstrates high repeatability in terms of sealing (Rate B - factory tested), low torque and smooth operation at various temperatures and pressures. Habonim uses ASME B.4 listed cast material for the valve body and ends. Standards of compliance Factory certification ISO Quality management system ANSI B.4, AI D / ISO 4, ISO 79 Valve design ANSI B.0. NT - National ipe Taper thread ISO 7-, JIS B00 BST - British Standard ipe Taper thread DIN 85 BS ANSI B., EN 70 Socket weld end connection ANSI B.5, EN7-4 Buttweld end connection (Schedule 5, 0, 40, 80) ANSI B.5, EN 09 t & Flange dimensions ANSI B.0, EN 558 Face-to-Face dimensions NACE MR-075, ISO 55-// Materials for use in H S-containing environments in oil and gas production EN -, AI 598, ANSI FCI 70- Testing of metallic valves - ressure tests, test procedures and acceptance criteria. Certifications AI 07, ISO 0497 Testing of valves - Fire type-testing requirements ED 97//EC Module H ressure equipment directive ATEX 94/9/EC equipment and protective systems intended for use in potentially explosive atmospheres (optional for actuated unit only) IEC 508- SIL / Safety integrity level - Functional safety of electrical/ electronic/programmable electronic safety-related systems (optional for actuated unit only) Documentation EN 004. /. /. Metallic materials - types of inspection documents

3 Valves design Basic design Temperature range Surface treatment Materials T design Temperature range Coating Materials T design Temperature range Coating Materials Operation Series in range Z47 / Z47T series Size range ressure range Size range ressure range End connections Z7 / Z7T series Size range ressure range End connections Z74 / Z74T series Size range ressure range End connections Z78 / Z78T series Size range ressure range End connections Z77 / Z77T series Size range ressure range End connections Z8 / Z8T series Size range ressure range Size range ressure range -0 C to +400 C (-7 F to +75 F) LTN Stainless steel A5 CF8M/CFM, A479 /L, Carbon steel A WCB, A05, A50 LF -0 C to +58 C (-7 F to +000 F) HVOF Cr C (Chromium Carbide), HVOF WC-Co (Tungsten Carbide) and Stellite Stainless steel A5 CF8M/CFM, A479 /L, carbon steel A WCB, A05, A50 LF -0 C to +50 C (-7 F to +00 F) HVOF Cr C (Chromium Carbide) Stainless steel A479 /H, A8 F Lever or gear operated, pneumatic or electric actuated Standard and full port /4 - " (DN8 - DN50) ANSI Class 00 Vacuum 0 - Tor to 0 bar (490 psi) / - 8" (DN5 - DN00) ANSI Class 00 Vacuum 0 - Tor to 70 bar (05 psi) Threaded, welded, flanged Full port / - 8 (DN5 - DN00) ANSI Class 50 Vacuum 0 - Tor to 0 bar (90 psi) Flanged Full port / - 8 (DN5 - DN00) ANSI Class 00 Vacuum 0 - Tor to 50 bar (75 psi) Flanged Full port / - (DN5 - DN50) DIN N40 Vacuum 0 - Tor to 40 bar (580 psi) Flanged Full port - 8 (DN80 - DN00) DIN N Vacuum 0 - Tor to bar (0 psi) Flanged Standard and full port /4 - (DN8 - DN50) ANSI Class 500 Vacuum 0 - Tor to 44 bar (000 psi) / - 8 (DN5 - DN00) ANSI Class 500 Vacuum 0 - Tor to 55 bar (700 psi)

4 Floating Ball Valves 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Design features up to 400 C / 75 F Metal follower ensures valve stem aligned rotation Unique downstream seat seal design eliminates in-line leak ISO 5 top pad Encapsulated body seals Live loaded ball/seats set Extended ends for welding in-line Mate lapped metal ball and seats flow direction plate Variety of surface treatments and coatings to withstand corrosion and wear Body Standard and full port design Unidirectional High flow capacity and minimum turbulence Fire safe certified to AI 07 and ISO 0497 Ball and metal seats set Leak rate to EN- Rate B (factory tested) is achieved by accurate grinding and lapping processes Various surface treatments and coatings available for superb corrosion and abrasion resistance Constant preload of ball/seats set obtained by Inconel 78 Belleville spring Low operating torque Stem Blowout-proof design Solid one-piece Tight stem-to-ball engagement High torque durability Live loaded stem seal Minimum thermal expansion One size up and shorter body bolts Additional spring washers Tongue & groove labyrinth design Zero leakage into the atmosphere Full compression of encapsulated body seal Accurate alignment of all parts 4

5 T Series unique design features up to 58 C / 000 F ISO 5 top pad Live loaded stem seal Upper metal bearing Inconel 78 thrust bearings one size up 'blow-out' proof extended stem Solid extended bonnet Encapsulated body and bonnet seal Lower metal bearing Body Solid cast body and ends Standard and full port design Accurate alignment of all parts High flow capacity and minimum turbulence Fire safe design to AI 07 and ISO 0497 Ball and metal seats set Various coatings available for superb corrosion and abrasion resistance Constant preload of ball/seats set obtained by Inconel 78 Belleville spring Body seals Encapsulated body and bonnet seal guarantees zero leakage Bonnet Solid extended bonnet allows safe operation at extremely high temperature Remote automatic operator will work under moderate enviroment conditions Low maintenance and operation requirements Stem Oversized non-rising extended stem perfectly aligned durable even under heavy load. Broad ball-stem connection allows torque transfer with no surface compressive deformation Two metallic bearings ensures valve stem aligned rotation Inconel 78 thrust bearings eliminate galling of stem and valve body Stem seal Live loaded expanded graphite stem seal guarantees low emission 5

6 Floating Ball Valves 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system T Series unique design features up to 50 C / 00 F Inconel 78 thrust bearings ISO 5 top pad Rigid one piece stem extension Oversized rigid seat Mate lapped metal ball and seats Robust valve construction Body Full compliant with ASME B.4 Robust body and bonnet construction from special alloys Double the number of shorter bolts reduces thermal expansion and maintain valve shell integrity even at elevated temperatures and pressures Bolts maintain mechanical properties at temperatures as high as 800 C / 47 F ISO 5 top platform for easy mounting of actuator and accessories Stem erfectly aligned extended stem Oversized blow out-proof extended stem capable of delivering high torque load Broad ball-stem connection allows torque transfer with no surface compression deformation Two metallic bearings ensure valve-stem aligned rotation Inconel 78 thrust bearings eliminate galling of stem and valve body Ball and metal seats set Rigid metallic seats maintain geometric accuracy over wide ranges of pressure and temperature load Leak rate to EN- Rate B (factory tested) is achieved by accurate grinding and lapping processes HVOF coatings available for superb corrosion and abrasion resistance Constant preload of ball/seats set obtained by Inconel 78 Belleville spring

7 Seats design options Standard seat design Description Spring loaded uni-directional Material SS + LTCN, SS 40 + Cr C Seal Expanded graphite Spring Inconel 78 Temperature -0 C + 50 C (-7 F +00 F) Shutoff class BS-EN - Rate C, FCI 70-Class V (Rate B, Class VI upon request) Service Steam, Thermal oil, clean gases, Filtered fluids Flow Direction Type B Description bi-directional, Spring loaded, solid proof Material SS + LTCN, SS 40 + Cr C Seal Expanded graphite Spring Inconel 78 Temperature -0 C +50 C (-7 F + 00 F) Shutoff class BS-EN - Rate C, FCI 70- Class V Service Steam, Thermal oil, clean gases, Filtered fluids Type C Description bi-directional, solid proof Material SS + LTCN, SS 40 + Wc-Co, SS + Stellite Seal TFE, Expanded graphite Spring Inconel 78 Temperature -0 C +5 C (-7 F F) Shutoff class BS-EN - Rate D, FCI 70- Class IV Service ulp & paper, slurries, catalyst Type D Description bi-directional shutoff, Spring loaded, solid proof Material SS + LTCN, SS 40 + Wc-Co, SS + Stellite Seal Expanded graphite Spring Inconel 78 Temperature -0 C +58 C (-7 F F) Shutoff class BS-EN - Rate C, FCI 70- Class V Service ulp & paper, slurries, catalyst Flow Direction Flow Direction Flow Direction 7

8 Floating Ball Valves 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system LTN technology Low Temperature lasma carbonitriding (LTN) technology Austenitic stainless steels (04, ) have excellent chemical resistance to corrosion and are used extensively in a variety of environments and industries including oil & gas, marine, medical, chemical and petrochemical. The use of these steels is limited, however, due to their low wear resistance, low hardness and sensitivity to galling. Conventional surface treatments, such as nitriding, are very effective in providing metallic surfaces with high wear resistance. However, high temperature processes will cause chrome carbide and nitride formation, thereby lowering the free chromium percentage of the part exposed to the high temperature and decreasing its corrosion resistance. Limiting the temperature of the heat treatments to less than 450 C / 84 F forms a supersaturated layer with excellent wear resistance, while at the same time preserving the corrosion resistant properties of the stainless steel. Special, parametric processes of plasma nitriding for austenitic stainless steel have been successfully developed. These processes yield a gradual hardness profile, to give an optimal stress distribution within the treated depth. A micro-hardness of over 000HV (equivalent to 7 HRC) is achieved on the surface of the parts, imparting the steel with a high degree of scratch and wear resistance. The ideal solution for severe applications up to 400 C / 75 F Habonim s unique LTN surface treatment improves mechanical wear properties of austenitic stainless steels without affecting their corrosion resistance. LTN provides austenitic stainless steel, ball and seats with the additional hardness necessary to operate without galling at elevated temperatures. For example, at 400 C / 75 F the LTN layer retains its hardness for 5,000 hours of continuous operation, which typically translates into an in-service life-expectancy of 0 months. The rate at which the LTN layer decomposes decreases exponentially with temperature reduction. Figure shows the lifeexpectancy for the LTN layer at different application temperature levels Figure Life-expectancy for the LTN layer at different application temperature levels Hours C F Temperature Figure Anodic polarization test, showing better resistance of LTN surface treatment to pitting corrosion than L stainless steel 8

9 Wear resistance Different tests have been developed and applied to quantify the wear property. In most cases, special samples are prepared and then tested for weight loss against an abrasive media. The wear behavior is influenced by the surface properties, the wearing media and the wear imposing mode. The wear geometry is that of an intersection of a steel sphere with a flat or spherical treated surface, under a steady applied force. At the beginning of the test a very high pressure (force/ contact surface) is applied between the rotating steel sphere and the sample. Gradually, as wear continues, a spherical dimple forms. Measuring the dimple diameter is associated with the wear resistance of a given layer. High wear resistance correlates to small dimple diameter. Figure 5 shows a comparison of wear rates between different hardening technologies and untreated L material. It clearly demonstrates the superior wear resistance provided by LTN. Figure 4 Typical wear dimple after 5 min Figure Wear machine in process Figure 5 Comparison of wear rates between untreated L, LTN treated AISI L, Cr C spray coat (HVOF), and Stellite overlay 0 L LTCN HVOF Cr C Stellite Quality assurance The quality of each LTN batch is approved for hardness profile, thickness, and uniformity of the hard layer. An effective testing process of the hardened layer has been established, which includes: cutting a sample, bakelite embedding, grinding and polishing of the metallographic specimens, and finally a micro-hardness test. Upon request Habonim QA will generate a copy of the metallurgical test report as part of the complete QA documentation for the product Figure Knoop Hardness (5g) [Kg/mm ] Figure µm 0 µm Distance from surface [um] 9

10 Floating Ball Valves 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Coatings Unlike LTN surface treatment methods where the existing surface is changed by diffusion, surface coating applies an outer layer of new material on the surface. The following types of surface coating methods are available in the Habonim metal seated series: chromium carbide with nickel chrome binder (CrC), tungsten carbide with cobalt binder (WC-Co), and stellite welding. Cr C (Chromium Carbide) Chromium carbide with a nickel chrome binder is applied by a High Velocity Oxygen Fuel (HVOF) creating a 0.mm hard outer layer. The Cr C coating that is applied to high strength steels, results in a micro-hardness of up to 8HRC. This coating resists cryogenic temperatures down to -9 C / -0 F and high temperatures up to 85 C / 500 F (all temperatures above 50 C / 00 F refer to the coating or bolts performance only and not to the valve design). This multipurpose wear resistance coating is used extensively in power generation, refining and hot catalyst handling services. Its corrosive limitations are in wet sulfur or chloride environments, where sulfuric acid can form and attack the coating. WC-Co (Tungsten Carbide) Tungsten Carbide with a cobalt binder coating is applied by HVOF techniques similar to Cr C. The WC-Co coating is applied mainly to 400 series martensitic stainless steel to provide micro-hardness that reaches 7HRC. This coating resists cryogenic temperatures down to -9 C / -0 F and high temperatures up to 58 C / 000 F. WC-Co is a coating that consists of a hard metal alloy based on a Tungsten Carbide + Cobalt composition. Stellite A cobalt-based stellite coating provides excellent mechanical wear resistance, with good corrosion resistance at temperatures up to 58 C / 000 F. The stellite is applied by a lasma Thermal Arc (TA) method. Most stellite alloys are cobalt based with elements of chromium (Cr), carbon(c), tungsten (W) and nickel (Ni). Stellite is broadly used in the pulp and paper industry, as well as in refining applications, such as catalyst handling and hydrocracker processes. Figure 8 Hard coating done by HVOF technology Surface Treatments/ Coatings rocess Method rocess Material Coating Thickness Min. Hardness Max Temp* Corrosion Resistance LTN lasma carbonitriding Nitrogen, Carbon 5-80 µm 7HRC See fig. Excellent CR C HVOF spray Chromium, Carbon Nickel 0. mm 8HRC 85 C / 500 F Good DN WC-Co 40 HVOF spray Tungsten, Carbon Cobalt 0. mm 7HRC 58 C / 000 F Excellent Stellite TA (lasma Thermal Arc) Cobalt-Ni mm HRC 58 C / 000 F Good *All temperatures above 50 C/00 F refer to the coating performance only and not to the valve design 0

11 ressure bar (si) Temperature vs ressure 0 () Temperature C ( F) Temperature vs ressure (bar) - Standard class rating ASME B.4 Class 50 Class 00 Class 00 Class 900 Class 500 Class 500 Material -9 to Temperature ( C) /L CF8M/CFM WCB/A05/LF F /H /L CF8M/CFM WCB/A05/LF F /H /L CF8M/CFM WCB/A05/LF F /H /L A05/LF F /H /L A05/LF F /H /L A05/LF F /H Temperature vs ressure (si) - Standard class rating ASME B.4 Class 50 Class 00 Class 00 Class 900 Class 500 Class () WCB (#00) CF8M/WCB 00 () CF8M CF8M/WCB 00 (9) A05 (#500) 00 (57) A05 (#500) L (#500) LTN Limit 400 (75) Material -0 to 00 9 Temperature ( F) /L CF8M/CFM WCB/A05/LF F /H /L CF8M/CFM WCB/A05/LF F /H /L CF8M/CFM WCB/A05/LF F /H /L A05/LF F /H /L A05/LF F /H /L A05/LF F /H * It is totaly forbidden to use a material when pressure rating is missing * A05, WCB and LF materials are not recomended for prolonged use above 45 C/800 F * F L material is not recommended for prolonged use above 595 C/00 F * L and CFM materials are not to be used above 455 C/850 F 45 (797) 00 (450) 0 (45) WC-Co Limit Stellite Limit 400 (75) 45 (797) /H 450 (84) 500 (9) 58 (000) 550 (0) CRC Limit 00 () 50 (00) Class 500 Class 500 Class 00 Class 00 Class 50

12 Floating Ball Valves 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Size 4 - DN8-DN50 Class 00 Z47 Series Valve dimensions S H D C ø Ball port B A reparation for actuation ½ without nut ¾" - with nut W M Stem flats show valve ball position TxL thread F CD N thread Std. Ball A Weight Kv Full port Unit B C D H S W M N F W TxL port port Welded Threaded kg/lb Cv DN5 DN8, DN0 mm /8 UNF 7.0 (F0).00 5 M5x0 / /4, /8 inch DN0 DN5 mm /8 UNF 7.0 (F0).00 8 M5x0 /4 / inch DN5 DN0 mm / UNF 7.0 (F04) 4.00 M5x0 " /4 inch DN DN5 mm / UNF 7.0 (F04) 4.00 M5x0 /4" " inch DN40 DN mm / UNF 8.00 (F05) Mx /" /4" inch DN50 DN40 mm / UNF 8.00 (F05) Mx " /" inch

13 Size 4 - DN8-DN50 Class 00 Z47 Series Components & materials A 5C B A A B 4 Body Downstream end A5 CF8M, A WCB, A05, A5 CKMCuN, A995 CDMN 4A, A995 CEMN " A5 CFM, A WCB, A05, A5 CKMCuN, A995 CDMN 4A, A995 CEMN Upstream end A5 CFM, A WCB, A05, A5 CKMCuN, A995 CDMN 4A, A995 CEMN Ball A5 CF8M, A5 CKMCuN, A995 CDMN 4A, A995 CEMN. Hardended with LTN - Low Temperature lasma carbonitriding technology Stem A54 Gr.0 H50D 7-4H, B7 N0778 Inconel 78 Downstream seat A479 L, A479 S54, A479 S80, A479 S750. Hardended with LTN - Low Temperature lasma carbonitriding technology Upstream seat A479 L, A479 S54, A479 S80, A479 S750. Hardended with LTN - Low Temperature lasma carbonitriding technology 5C Upatream disc spring Inconel 78 * Body seal Graphite A* Seat seal Graphite 7* Stem thrust seal A479 L Hardended with LTN - Low Temperature lasma carbonitriding technology, B7 N0778 Inconel 78 8 Stop pin A58 0 9* Stem seal Graphite 0 Follower B78 L Disc spring A9 7-7H Stem nut A94 8M, EN50- A4-80 Locking clip A4 8, 8A 4 Handle A59 G000 Zinc plate, A Serrated washer A94 Handle nut A94 8M, EN50- A Sleeve VC 8 Body bolts EN 50- A4-80, A9 B8M, A9 B7 zinc-plated 8 Arrow flow A7 04 Tag (not shown) A7 04 * Repair kit components

14 Floating Ball Valves 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Size - 8 DN5-DN00 Class 00 Z47 Series S D C H ø Ball port B A reparation for actuation ø W Stem groove shows valve Q M ball position M N thread N thread M TxL thread F CD DD Square Std. Ball A Full port Unit B C D H S W M M Q N F TxL Weight Kv port port Welded Threaded (DD) kg/lb Cv DN5 DN50 mm (F07) M8X / " inch UNS-A DN80 DN5 mm (F0) M0x0 " / inch UNS-A DN00 DN80 mm / -.70 (F) MX0 4" " inch UNF-A DN50 DN00 mm / -.70 (F) MX0 " 4" inch UNF-A DN00 DN50 mm (F4) " UN-A MX4 8" " inch DN00 mm / (F) M0x8 8" inch UN-A (-) Due to high valve torque pipe handle cannot be used. A manual gear or automation means should be used to operate the valve. 4

15 Size - 8 DN5-DN00 Class 00 Z47 Series 4 4B 7 4A A B A A 7 5C 8 4 reparation for actuation Body A5 CF8M, A WCB, A5 CKMCuN, A995 CDMN 4A A995 CEMN A Downstream end A5 CFM, A WCB, A5 CKMCuN, A995 CDMN 4A A995 CEMN B Upstream end A5 CFM, A WCB, A5 CKMCuN, A995 Ball CDMN 4A A995 CEMN A5 CF8M, A5 CKMCuN, A995 CDMN 4A A995 CEMN. Hardended with LTN - Low Temperature lasma carbonitriding technology 4 Stem A54 Gr.0 H50D 7-4H, B7 N0778 Inconel 78 Dowmstream seat A479 L, A479 S54, A479 S80, A479 S750. Hardended with LTN - Low Temperature lasma carbonitriding technology Upstream seat A479 L, A479 S54, A479 S80, A479 S750. Hardended with LTN - Low Temperature lasma carbonitriding technology 5C Upatream disc spring Inconel 78 * Body seal Graphite A* Seat seal Graphite 7* Stem thrust seal A479 L Hardended with LTN - Low Temperature lasma carbonitriding technology, B7 N0778 Inconel 78 8 Stop pin A58 0 9* Stem seal Graphite 0 Follower B78 L Disc spring A9 7-7H Stem nut A94 8M, EN50- A4-80 Tab lock washer A Handle C.St. A9 G000 Zinc plate, A A Stop plate C.St..040 Zinc plate, A B Wrench head Ductile Iron A5 Gr , A WCB, A5 CF8M Wrench bolt EN50- A-70/A4-80, A9 Gr B8/B8M 7 Sleeve VC 8 Body bolts EN 50- A4-80, A9 B8M, A9 B7 zincplated 0- Arrow flow A7 04 Tag (not shown) A7 04 * Repair kit components 5

16 Floating Ball Valves 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Size - DN5-DN40 Class 50/00 Z7/Z74 Series Valve dimensions S D C H ø Ball port A B reparation for actuation F ½ without nut ¾" - with nut ø W F M Stem flats show valve ball position TxL tahread F CD N thread Std. Ball A B W Unit C D H S M N F F F TxL Weight kg/lb Kv port port Cv DN5 mm / M5x0 / inch UNF DN0 mm / M5x0 /4 inch UNF DN5 mm / 7.0 (F4) M5x0 " inch UNF DN40 mm / 8.00 (F5) Mx / inch UNF

17 Size - DN5-DN40 Class 50/00 Z7/Z74 Series Components & materials C 8 A Body A479 L, A479 S54, A479 S80, A479 S750, A50 LF, End A479 L, A479 S54, A479 S80, A479 Ball S750, A50 LF A5 CF8M, A5 CKMCuN, A995 CDMN 4A, A995 CEMN. Hardended with LTN - Low Temperature lasma carbonitriding technology 4 Stem A54 Gr.0 H50D 7-4H, B7 N0778 Inconel 78 Upstream seat A479 L, A479 S54, A479 S80, A479 S750. Hardended with LTN - Low Temperature lasma carbonitriding technology Downstream seat A479 L, A479 S54, A479 S80, A479 S750. Hardended with LTN - Low Temperature lasma carbonitriding technology 5C Upatream disc spring Inconel 78 * Body seal Graphite A* Seat seal Graphite 7* Stem thrust seal A479 L Hardended with LTN - Low Temperature lasma carbonitriding technology, B7 N0778 Inconel 78 8 Stop pin A58 0 9* Stem seal Graphite 0 Follower B78 L Disc spring A9 7-7H Stem nut A94 8M, EN50- A4-80 Locking clip A4 8, 8A 4 Handle A59 G000 Zinc plate, A Serrated washer A94 Handle nut A94 8M, EN50- A Sleeve VC 8 Body bolts/studs EN 50- A4-80, A9 B8M, A9 B7 zinc plated 4 9 Body nut EN 50- A4-80, A94 B8, A94 7 zinc plated 4 Arrow flow A7 04 Tag (not shown) A7 04 * Repair kit components 7

18 Floating Ball Valves 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Size - 8 DN50-DN00 Class 50/00 Z7/Z74 Series Valve dimensions S D C H ø Ball port A B reparation for actuation ø W N thread Q M Stem groove shows valve ball position M N thread M TxL thread F CD DD Square Std. Unit Ball A B W C D H S M M Weight kg/lb Kv Q N F TxL port port (DD) Cv DN50 mm (F07) M0 M8X inch DN80 mm (F0) M0X0 inch UNF-A DN00 mm / -.0 (F0) MX0 4" inch UNF-A DN50 mm / -.0 (F) MX4 " inch UNF-A DN00 mm (F4) M0X0 8 inch UN-A (-) Due to high valve torque pipe handle cannot be used. A manual gear or automation means should be used to operate the valve. 8

19 Size - 8 DN50-DN00 Class 50/00 Z7/Z74 Series Components & materials 4 4B 7 4A C A reparation for actuation Body A5 CF8M, A WCB, A5 CKMCuN, A995 CDMN 4A, A995 CEMN End A5 CF8M, A WCB, A5 CKMCuN, A995 CDMN 4A, A995 CEMN Ball A5 CF8M, A5 CKMCuN, A995 CDMN 4A, A995 CEMN. Hardended with LTN - Low Temperature lasma carbonitriding technology 4 Stem A54 Gr.0 H50D 7-4H, B7 N0778 Inconel 78 Downstream seat A479 L, A479 S54, A479 S80, A479 S750. Hardended with LTN - Low Temperature lasma carbonitriding technology Upstream seat A479 L, A479 S54, A479 S80, A479 S750. Hardended with LTN - Low Temperature lasma carbonitriding technology 5C Upatream disc spring Inconel 78 * Body seal Graphite A* Seat seal Graphite 7* Stem thrust seal A479 L Hardended with LTN - Low Temperature lasma carbonitriding technology, B7 N0778 Inconel 78 8 Stop pin A58 0 9* Stem seal Graphite 0 Follower B78 L Disc spring A9 7-7H Stem nut A94 8M, EN50- A4-80 Tab lock washer A Handle C.St. A9 G000 Zinc plate, A A Stop plate C.St..040 Zinc plate, A B Wrench head Ductile Iron A5 Gr , A WCB, A5 CF8M Wrench bolt EN50- A-70/A4-80, A9 Gr B8/B8M 7 Sleeve VC 8 Body bolts EN 50- A4-80, A9 B8M, A9 B7 zinc plated 8- Arrow flow A7 04 Tag (not shown) A7 04 * Repair kit components 9

20 Floating Ball Valves 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Size - DN5-DN40 N40 Z78 Series Valve dimensions S D C H ø Ball port A B reparation for actuation F ½ without nut ¾" - with nut ø W F M Stem flats show valve ball position TxL tahread F CD N thread Std. port Unit Ball port A B C D H S W M N F F F TxL Weight kg/lb DN5 mm /8 UNF M5x0 /" inch DN0 mm / UNF M5x0 4 /4" inch DN5 mm (F04) / UNF M5x0 " inch DN40 mm (F05) / UNF Mx / inch Cv 0

21 Size - DN5-DN40 N40 Z78 Series Components & materials C 8 A Body A479 L, A479 S54, A479 S80, A479 S750, A50 LF, End A479 L, A479 S54, A479 S80, A479 Ball S750, A50 LF A5 CF8M, A5 CKMCuN, A995 CDMN 4A, A995 CEMN. Hardended with LTN - Low Temperature lasma carbonitriding technology 4 Stem A54 Gr.0 H50D 7-4H, B7 N0778 Inconel 78 Upstream seat A479 L, A479 S54, A479 S80, A479 S750. Hardended with LTN - Low Temperature lasma carbonitriding technology Downstream seat A479 L, A479 S54, A479 S80, A479 S750. Hardended with LTN - Low Temperature lasma carbonitriding technology 5C Upatream disc spring Inconel 78 * Body seal Graphite A* Seat seal Graphite 7* Stem thrust seal A479 L Hardended with LTN - Low Temperature lasma carbonitriding technology, B7 N0778 Inconel 78 8 Stop pin A58 0 9* Stem seal Graphite 0 Follower B78 L Disc spring A9 7-7H Stem nut A94 8M, EN50- A4-80 Locking clip A4 8, 8A 4 Handle A59 G000 Zinc plate, A Serrated washer A94 Handle nut A94 8M, EN50- A Sleeve VC 8 Body bolts/studs EN 50- A4-80, A9 B8M, A9 B7 zinc plated 4 9 Body nut EN 50- A4-80, A94 B8, A94 7 zinc plated 4 Arrow flow A7 04 Tag (not shown) A7 04 * Repair kit components

22 Floating Ball Valves Size DN50 N40 Z78 Series Size - DN80-DN50 N Z77 Series Valve dimensions S 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system D C H ø Ball port A B reparation for actuation ø W N thread Q M Stem groove shows valve ball position M N thread M TxL thread F CD DD Square Std. port Unit Ball port A B C D H S W M M (DD) Q N F TxL Weight kg/lb DN50 mm (F07) M0X.5 M8X inch DN80 mm (F0) M0X0 inch UNF-A DN00 mm / -.0 (F0) MX0 4" inch UNF-A DN50 mm / -.0 (F) MX0 inch UNF-A (-) Due to high valve torque pipe handle cannot be used. A manual gear or automation means should be used to operate the valve. Cv

23 Components & materials Size DN50 N40 Z78 Series Size - DN80-DN50 N Z77 Series 4 4B 7 4A C A reparation for actuation Body End Ball XCrNiMo 7 (.4404), GS-C5 (DIN.09), NiCr0CuMo (.40), NiCu0Fe (.40), NiCrMo5W(.489), NiCrMo4W(.40), XCrNiMoCuN0-8-7 (.4547), XCrNiMoN - 5- (.44), XCrNiMoN5-7-4 (.440) XCrNiMo 7 (.4404), GS-C5 (DIN.09), NiCr0CuMo (.40), NiCu0Fe (.40), NiCrMo5W(.489), NiCrMo4W(.40), XCrNiMoCuN0-8-7 (.4547), XCrNiMoN - 5- (.44), XCrNiMoN5-7-4 (.440) A5 CF8M, A5 CKMCuN, A995 CDMN 4A, A995 CEMN. Hardended with LTN - Low Temperature lasma carbonitriding technology 4 Stem A54 Gr.0 H50D 7-4H, B7 N0778 Inconel 78 Downstream seat A479 L, A479 S54, A479 S80, A479 S750. Hardended with LTN - Low Temperature lasma carbonitriding technology Upstream seat A479 L, A479 S54, A479 S80, A479 S750. Hardended with LTN - Low Temperature lasma carbonitriding technology 5C Upatream disc spring Inconel 78 * Body seal Graphite A Seat seal Graphite 7* Stem thrust seal A479 L Hardended with LTN - Low Temperature lasma carbonitriding technology, B7 N0778 Inconel 78 8 Stop pin A58 0 9* Stem seal Graphite 0 Follower B78 L Disc spring A9 7-7H Stem nut A94 8M, EN50- A4-80 Tab lock washer A Handle C.St. A9 G000 Zinc plate, A A Stop plate C.St..040 Zinc plate, A B Wrench head Ductile Iron A5 Gr , A WCB, A5 CF8M Wrench bolt EN50- A-70/A4-80, A9 Gr B8/B8M 7 Sleeve VC 8 Body bolts EN 50- A4-80, A9 B8M, A9 B7 zinc plated 8- Arrow flow A7 04 Tag (not shown) A7 04 * Repair kit components

24 Floating Ball Valves 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Size 4-4 DN8-DN Class 500 Z8 Series Valve dimensions S H D C ø Ball port B A reparation for actuation ½ without nut ¾" - with nut ø W M Stem flats show valve ball position TxL thread F CD N thread Std. Ball A Weight Kv Full port Unit B C D H S W M N F W TxL port port Welded Threaded kg/lb Cv DN5 DN8, DN0 mm /8 7.0 (F0) M5x8 / /4, /8 inch UNF DN0 DN5 mm / 7.0 (F04) M5x8 /4 / inch UNF DN5 DN0 mm / 7.0 (F05) Mx8 " /4 inch UNF DN DN5 mm / 7.0 (F05) Mx8 /4" " inch UNF

25 Size 4-4 DN8-DN Class 500 Z8 Series Components & materials A A 5a 5C BA Body A05, A50 LF, A479 L, A479 S54, A479 S80, A479 S750 A Downstream end A05, A50 LF, A479 L, A479 S54, A479 S80, A479 S750 B Upstream end A05, A50 LF, A479 L, A479 S54, A479 S80, A479 S750 Ball A5 CF8M, A5 CKMCuN, A995 CDMN 4A, A995 CEMN. Hardended with LTN - Low Temperature lasma carbonitriding technology 4 Stem A54 Gr.0 H50D 7-4H, B7 N0778 Inconel 78 Downstream seat A479 L, A479 S54, A479 S80, A479 S750. Hardended with LTN - Low Temperature lasma carbonitriding technology Upstream seat A479 L, A479 S54, A479 S80, A479 S750. Hardended with LTN - Low Temperature lasma carbonitriding technology * Body seal Graphite A Seat seal Graphite 7* Stem thrust seal A479 L Hardended with LTN - Low Temperature lasma carbonitriding technology, B7 N0778 Inconel 78 8 Stop pin A58 0 9* Stem seal Graphite 0 Follower B78 L Disc spring A9 7-7H Stem nut A94 8M, EN50- A4-80 Locking clip A4 8, 8A 4 Handle A59 G000 Zinc plate, A Serrated washer A94 Handle nut A94 8M, EN50- A Sleeve VC 8 Body bolts EN 50- A4-80, A9 B8M, A9 B7 zinc plated - Arrow flow A7 04 Tag (not shown) A7 04 * Repair kit components 5

26 Floating Ball Valves 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Size - DN40-DN50 Class 500 Z8 Series Valve dimensions S D C H ø Ball port B A reparation for actuation ø W Stem groove shows valve Q M ball position M N thread N thread M TxL thread F CD DD Square Std. Ball A Full port Unit B C D H S W M M Q N F TxL Weight Kv port port Welded Threaded (DD) kg/lb Cv DN40 DN mm (F07) M0x.5 M8x0 / /4 inch DN50 DN mm (F07) M0x.5 M8x0 " /4 inch DN5 DN50 mm " (F0) M0x / " inch UNF-A DN80 DN5 mm / (F) Mx8 " / inch UNF-A DN00 DN80 mm / (F4) Mx0 4" " inch UNF-A DN50 DN00 mm (F) " UN-A M0x5 " 4" inch (-) Due to high valve torque pipe handle cannot be used. A manual gear or automation means should be used to operate the valve.

27 Size - DN40-DN50 Class 500 Z8 Series Components & materials 7 4 4B 4A A A 7 5C B 8 4 reparation for actuation Body A05, A50 LF, A479 L, A479 S54, A479 S80, A479 S750 A Downstream end A05, A50 LF, A479 L, A479 S54, A479 S80, A479 S750 B Upstream end A05, A50 LF, A479 L, A479 S54, A479 Ball S80, A479 S750 A5 CF8M, A5 CKMCuN, A995 CDMN 4A, A995 CEMN. Hardended with LTN - Low Temperature lasma carbonitriding technology 4 Stem A54 Gr.0 H50D 7-4H, B7 N0778 Inconel 78 Dwonstream seat A479 L, A479 S54, A479 S80, A479 S750. Hardended with LTN - Low Temperature lasma carbonitriding technology Upstream end A479 L, A479 S54, A479 S80, A479 S750. Hardended with LTN - Low Temperature lasma carbonitriding technology * Body seal Graphite A Seat seal Graphite 7* Stem thrust seal A479 L Hardended with LTN - Low Temperature lasma carbonitriding technology, B7 N0778 Inconel 78 8 Stop pin A58 0 9* Stem seal Graphite 0 Follower B78 L Disc spring A9 7-7H Stem nut A94 8M, EN50- A4-80 Tab lock washer A Handle C.St. A9 G000 Zinc plate, A A Stop plate C.St..040 Zinc plate, A B Wrench head Ductile Iron A5 Gr , A WCB, A5 CF8M Wrench bolt EN50- A-70/A4-80, A9 Gr B8/B8M 7 Sleeve VC 8 Body bolts EN 50- A4-80, A9 B8M, A9 B7 zinc plated -5 Arrow flow A7 04 Tag (not shown) A7 04 * Repair kit components 7

28 Floating Ball Valves 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Size 4 - DN8-DN50 Class 00 Z47T Series Valve dimensions S H D C ø Ball port reparation for actuation B A ½ without nut ¾" - with nut ø W M Stem flats show valve ball position N thread TxL thread F CD Std. Ball A Weight Kv Full port Unit B C D H S W M N F W TxL port port Welded Threaded kg/lb Cv DN5 DN8, DN0 mm /8 7.0 (F0) M5x0 / /4, /8 inch UNF DN0 DN5 mm /8 7.0 (F0) M5x0 /4 / inch UNF DN5 DN0 mm / 7.0 (F04) M5x0 " /4 inch UNF DN DN5 mm / 7.0 (F04) M5x0 /4" " inch UNF DN40 DN mm / 8.00 (F05) Mx /" /4" inch UNF DN50 DN40 mm / 8.00 (F05) Mx " /" inch UNF

29 Size 4 - DN8-DN50 Class 00 Z47T Series Components & materials A A 5C B 8 Body A5 CF8M, A WCB, A05 A Downstream end A5 CFM, A WCB, A05, A479 B Upstream end A5 CFM, A WCB, A05, A479 Ball Base material: A8 F, A8 FH, A8 FA Coating**: CrC - Chromium Carbide with Nickel Chrome binder (HVOF). 4 Stem B7 N0778 Inconel 78 Downstream seat Base material: A8 F, A8 FH, A8 FA Coating**: CrC - Chromium Carbide with Nickel Chrome binder (HVOF). Upstream seat Base material: A8 F, A8 FH, A8 FA Coating**: CrC - Chromium Carbide with Nickel Chrome binder (HVOF). 5C Upstream seat spring Inconel 78 * Body seal Graphite A* Seat seal Graphite 7* Stem thrust seal A479 L, Hardended with LTN - Low Temperature lasma carbonitriding technology. B7 N0778 Inconel 78 8 Stop pin A58 0 9* Stem seal Graphite 0 Follower B78 L Disc spring A9 7-7H Stem nut A94 8M, EN50- A4-80 Locking clip A4 8, 8A 4 Handle A59 G000 Zinc plate, A Serrated washer A94 Handle nut A94 8M, EN50- A Sleeve VC 8 Body bolts A9 B8M, A9 B7 zinc plated,a Arrow flow A7 04 Tag (not shown) A Bonnet seal Graphite 5 Stem Bearing B7 N0778 Inconel 78, Bonze Bonnet A5 CF8M, A479, A479 H 9 Bonnet bolts A9 B8M, A * Repair kit components ** Other coatings avilable WC-Co - Tungsten Carbide with Cobalt binder (HVOF), Stellite (TA) 9

30 Floating Ball Valves 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Size - 8 DN5-DN00 Class 00 Z47T Series Valve dimensions S H D C ø Ball port B A ø W TxL thread F CD Std. Ball A Full port Unit B C D H S W M M Q N F TxL Weight Kv port port Welded Threaded (DD) kg/lb Cv DN5 DN50 mm "-4.70 (F0) M0x / " inch UNF-A DN80 DN5 mm "-4.70 (F0) M0x " / inch UNF-A DN00 DN80 mm / -.0 (F) Mx 4" " inch UNF-A DN50 DN00 mm / -.0 (F) Mx8 " 4" inch UNF-A DN00 DN50 mm (F4) " UN-A Mx8 8" " inch DN00 mm / (F) M0x8 8" inch UN-A (-) Due to high valve torque pipe handle cannot be used. A manual gear or automation means should be used to operate the valve. 0

31 Size - 8 DN5-DN00 Class 00 Z47T Series Components & materials 4 4B 4C 4A A A 5 4 5C 8 Body A5 CF8M, A WCB A Downstream end A5 CFM, A WCB, A479 B Upstream end A5 CFM, A WCB, A479 Ball Base material: A8 F, A8 FH, A8 FA Coating**: CrC - Chromium Carbide with Nickel Chrome binder (HVOF). 4 Stem B7 N0778 Inconel 78 Downstream seat Base material: A8 F, A8 FH, A8 FA Coating**: CrC - Chromium Carbide with Nickel Chrome binder (HVOF). Upstream seat Base material: A8 F, A8 FH, A8 FA Coating**: CrC - Chromium Carbide with Nickel Chrome binder (HVOF). 5C Upstream seat spring Inconel 78 * Body seal Graphite B* Seat seal Graphite 7* Stem thrust seal A479 L, Hardended with LTN - Low Temperature lasma carbonitriding technology. B7 N0778 Inconel 78 8 Stop pin A58 0 9* Stem seal Graphite 0 Follower B78 L Disc spring A9 7-7H Stem nut A94 8M, EN50- A4-80 Tab lock washer A Handle C.St. A9 G000 Zinc plate, A A Stop plate C.St..040 Zinc plate, A40 40 Wrench head Ductile Iron A5 Gr , A WCB, 4B A5 CF8M Wrench bolt EN50- A-70/A4-80, A9 Gr B8/B8M 7 Sleeve VC 8 Body bolts A9 B8M, A9 B7 zinc plated, A Arrow flow A7 04 Tag (not shown) A Bonnet seal Graphite 5 Stem Bearing B7 N0778 Inconel 78, Bonze Bonnet A5 CF8M, A479, A479 H 9 Bonnet bolts A9 B8M, A * Repair kit components ** Other coatings avilable WC-Co - Tungsten Carbide with Cobalt binder (HVOF), Stellite (TA)

32 Floating Ball Valves 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Size - DN5-DN40 Class 50/00 Z7T/Z74T Series Valve dimensions S D C H ø Ball port reparation for actuation A B ½ without nut ¾" - with nut ø W M Stem flats show valve ball position N thread TxL thread F CD Std. Ball A B W Weight kg/lb Kv Unit C D H S M N F TxL port port Cv DN5 mm (F04) / UNF M5x0 inch DN40 mm (F05) / UNF Mx / inch Use Z47T valve series for sizes /" (DN5) and /4" (DN0)

33 Size - DN5-DN40 Class 50/00 Z7T/Z74T Series Components & materials C A 9 8 Body A479, L, A479, A50 LF, A5 CF8M, A WCB end A479, L, A479, A50 LF, A5 CF8M, A WCB Ball Base material: A8 F, A8 FH, A8 FA Coating**: CrC - Chromium Carbide with Nickel Chrome binder (HVOF). 4 Stem B7 N0778 Inconel 78 Downstream seat Base material: A8 F, A8 FH, A8 FA Coating**: CrC - Chromium Carbide with Nickel Chrome binder (HVOF). Upstream seat Base material: A8 F, A8 FH, A8 FA Coating**: CrC - Chromium Carbide with Nickel Chrome binder (HVOF). 5C Upstream seat spring Inconel 78 * Body seal Graphite A* Seat seal Graphite 7* Stem thrust seal A479 L, Hardended with LTN - Low Temperature lasma carbonitriding technology. B7 N0778 Inconel 78 8 Stop pin A58 0 9* Stem seal Graphite 0 Follower B78 L Disc spring A9 7-7H Stem nut A94 8M, EN50- A4-80 Locking clip A4 8, 8A 4 Handle A59 G000 Zinc plate, A Serrated washer A94 Handle nut A94 8M, EN50- A Sleeve VC 8 Body bolts/studs A9 B8M, A9 B7 zinc plated,a Body nuts A94 B8, A94 7 zinc plated,a Arrow flow A7 04 Tag (not shown) A Bonnet seal Graphite 5 Stem Bearing B7 N0778 Inconel 78, Bonze Bonnet A5 CF8M, A479, A479 H 9 Bonnet bolts A9 B8M, A * Repair kit components ** Other coatings avilable WC-Co - Tungsten Carbide with Cobalt binder (HVOF), Stellite (TA)

34 Floating Ball Valves 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Size - 8 DN50-DN00 Class 50/00 Z7T/Z74T Series Valve dimensions S H D C ø Ball port A B reparation for actuation ø W Stem groove shows valve Q M ball position M N thread N thread M TxL thread F CD DD Square Std. Unit Ball A B W C D H S M M port port DD Q N F TxL Weight kg/lb Kv Cv DN50 mm (F07) M0X.5 M8x inch DN80 mm "-4.70 (F0) M0x inch UNF-A DN00 mm / -.0 (F0) Mx 4" inch UNF-A DN50 mm / -.0 (F) Mx8 " inch UNF-A DN00 mm (F4) " UN-A Mx8 8 inch (-) Due to high valve torque pipe handle cannot be used. A manual gear or automation means should be used to operate the valve. 4

35 Size - 8 DN80-DN00 Class 50/00 Z7T/Z74T Series Components & materials 4 4B 4C 4A C 4 5 A 8 reparation for actuation Body A5 CF8M, A WCB end A5 CF8M, A WCB Ball Base material: A8 F, A8 FH, A8 FA Coating**: CrC - Chromium Carbide with Nickel Chrome binder (HVOF). 4 Stem B7 N0778 Inconel 78 Downstream seat Base material: A8 F, A8 FH, A8 FA Coating**: CrC - Chromium Carbide with Nickel Chrome binder (HVOF). Upstream seat Base material: A8 F, A8 FH, A8 FA Coating**: CrC - Chromium Carbide with Nickel Chrome binder (HVOF). 5C Upstream seat spring Inconel 78 * Body seal Graphite A* Seat seal Graphite 7* Stem thrust seal A479 L, Hardended with LTN - Low Temperature lasma carbonitriding technology. B7 N0778 Inconel 78 8 Stop pin A58 0 9* Stem seal Graphite 0 Follower B78 L Disc spring A9 7-7H Stem nut A94 8M, EN50- A4-80 Tab lock washer A Handle C.St. A9 G000 Zinc plate, A A Stop plate C.St..040 Zinc plate, A40 40 Wrench head Ductile Iron A5 Gr , A WCB, 4B A5 CF8M Wrench bolt EN50- A-70/A4-80, A9 Gr B8/B8M 7 Sleeve VC 8 Body bolts A9 B8M, A9 B7 zinc plated, A Arrow flow A7 04 Tag (not shown) A Bonnet seal Graphite 5 Stem Bearing B7 N0778 Inconel 78, Bonze Bonnet A5 CF8M, A479, A479 H 9 Bonnet bolts A9 B8M, A * Repair kit components ** Other coatings avilable WC-Co - Tungsten Carbide with Cobalt binder (HVOF), Stellite (TA) 5

36 Floating Ball Valves 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Size - DN5-DN40 N40 Z78T Series Valve dimensions S D C H ø Ball port reparation for actuation A B ½ without nut ¾" - with nut ø W M Stem flats show valve ball position N thread TxL thread F CD Std. Ball A Weight kg/lb Kv Unit B C D H S W M N F TxL port port F F4 F F4 Cv DN5 mm (F04) / UNF M5x0 inch DN40 mm (F05) / UNF Mx / inch Use Z47T valve series for sizes /" (DN5) and /4" (DN0)

37 Size - DN5-DN40 N40 Z78T Series Components & materials C A 9 8 Body A479, L, A479, A50 LF, XCrNiMo 7 (.4404), GS-C5 (DIN.09 end A479, L, A479, A50 LF, XCrNiMo 7 (.4404), GS-C5 (DIN.09 Ball Base material: A8 F, A8 FH, A8 FA Coating**: CrC - Chromium Carbide with Nickel Chrome binder (HVOF). 4 Stem B7 N0778 Inconel 78 Downstream seat Base material: A8 F, A8 FH, A8 FA Coating**: CrC - Chromium Carbide with Nickel Chrome binder (HVOF). Upstream seat Base material: A8 F, A8 FH, A8 FA Coating**: CrC - Chromium Carbide with Nickel Chrome binder (HVOF)." 5C Upstream seat spring Inconel 78 * Body seal Graphite A* Seat seal Graphite 7* Stem thrust seal A479 L, Hardended with LTN - Low Temperature lasma carbonitriding technology. B7 N0778 Inconel 78 8 Stop pin A58 0 9* Stem seal Graphite 0 Follower B78 L Disc spring A9 7-7H Stem nut A94 8M, EN50- A4-80 Locking clip A4 8, 8A 4 Handle A59 G000 Zinc plate, A Serrated washer A94 Handle nut A94 8M, EN50- A Sleeve VC 8 Body bolts/studs A9 B8M, A9 B7 zinc plated,a Body nuts A94 B8, A94 7 zinc plated,a Arrow flow A7 04 Tag (not shown) A Bonnet seal Graphite 5 Stem Bearing B7 N0778 Inconel 78, Bonze Bonnet A5 CF8M, A479, A479 H 9 Bonnet bolts A9 B8M, A * Repair kit components ** Other coatings avilable WC-Co - Tungsten Carbide with Cobalt binder (HVOF), Stellite (TA) 7

38 Floating Ball Valves S Size DN50 N40 Z78T Series Size - DN80-DN50 N Z77T Series Valve dimensions 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system H D C ø Ball port A B reparation for actuation ø W Stem groove shows valve Q M ball position M N thread N thread M TxL thread F CD DD Square Std. port Unit Ball port A B C D H S W M M (DD) Q N F TxL Weight kg/lb DN50 mm (F07) M0X.5 M8x inch DN80 mm (F0) M0x inch UNF-A DN00 mm / -.0 (F0) Mx 4" inch UNF-A DN50 mm / -.0 (F) Mx8 inch UNF-A (-) Due to high valve torque pipe handle cannot be used. A manual gear or automation means should be used to operate the valve. Cv 8

39 Components & materials Size DN50 N40 Z78T Series Size - DN80-DN50 N Z77T Series 4 4B 4C 4A C 4 5 A 8 reparation for actuation Body XCrNiMo 7 (.4404), GS-C5 (DIN.09) end XCrNiMo 7 (.4404), GS-C5 (DIN.09) Ball Base material: A8 F, A8 FH, A8 FA Coating**: CrC - Chromium Carbide with Nickel Chrome binder (HVOF). 4 Stem B7 N0778 Inconel 78 Downstream seat Base material: A8 F, A8 FH, A8 FA Coating**: CrC - Chromium Carbide with Nickel Chrome binder (HVOF). Upstream seat Base material: A8 F, A8 FH, A8 FA Coating**: CrC - Chromium Carbide with Nickel Chrome binder (HVOF). 5C Upstream seat spring Inconel 78 * Body seal Graphite A* Seat seal Graphite 7* Stem thrust seal "A479 L, Hardended with LTN - Low Temperature lasma carbonitriding technology. B7 N0778 Inconel 78" 8 Stop pin A58 0 9* Stem seal Graphite 0 Follower B78 L Disc spring A9 7-7H Stem nut A94 8M, EN50- A4-80 Tab lock washer A Handle C.St. A9 G000 Zinc plate, A A Stop plate C.St..040 Zinc plate, A40 40 Wrench head Ductile Iron A5 Gr , A WCB, 4B A5 CF8M Wrench bolt EN50- A-70/A4-80, A9 Gr B8/B8M 7 Sleeve VC 8 Body bolts A9 B8M, A9 B7 zinc plated, A Arrow flow A7 04 Tag (not shown) A Bonnet seal Graphite 5 Stem Bearing B7 N0778 Inconel 78, Bonze Bonnet A5 CF8M, A479, A479 H 9 Bonnet bolts A9 B8M, A * Repair kit components ** Other coatings avilable WC-Co - Tungsten Carbide with Cobalt binder (HVOF), Stellite (TA) 9

40 Floating Ball Valves 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Size 4-4 DN8-DN Class 00 Z47T Series Valve dimensions S D C H ø Ball port reparation for actuation B A ½ without nut ¾" - with nut ø W M Stem flats show valve ball position TxL thread F CD N thread Std. Ball A Weight Kv Full port Unit B C D H S W M N F W TxL port port Welded Threaded kg/lb Cv DN5 DN8, DN0 mm /8 7.0 (F0) M5x8 / /4, /8 inch UNF DN0 DN5 mm / 7.0 (F04) M5x8 /4 / inch UNF DN5 DN0 mm / 7.0 (F05) Mx8 " /4 inch UNF DN DN5 mm / 7.0 (F05) Mx8 /4" " inch UNF

41 Size 4-4 DN8-DN Class 00 Z47T Series Components & materials C B A A 8 Body A479 H, A479 H, A8 F, B7 N0778 Inconel 78 A Downstream end A479 H, A479 H, A8 F, B7 N0778 Inconel 78 B Upstream end A479 H, A479 H, A8 F, B7 N0778 Inconel 78 Ball Base material: A8 F, A8 FH, A8 FA Coating: CrC - Chromium Carbide with Nickel Chrome binder (HVOF). 4 Stem B7 N0778 Inconel 78 Downstream seat Base material: A8 F, A8 FH, A8 FA Coating: CrC - Chromium Carbide with Nickel Chrome binder (HVOF). Upstream seat Base material: A8 F, A8 FH, A8 FA Coating: CrC - Chromium Carbide with Nickel Chrome binder (HVOF). 5C Upstream seat spring Inconel 78 * Body seal Graphite A* Seat seal Graphite 7* Stem thrust seal "A479 L, Hardended with LTN - Low Temperature lasma carbonitriding technology. B7 N0778 Inconel 78" 8 Stop pin A58 0 9* Stem seal Graphite 0 Follower B78 L Disc spring A9 7-7H Stem nut A94 8M, EN50- A4-80 Locking clip A4 8, 8A 4 Handle A59 G000 Zinc plate, A Serrated washer A94 Handle nut A94 8M, EN50- A Sleeve VC 8 Body bolts A9 B8M, A9 B7 zinc plated,a Arrow flow A7 04 Tag (not shown) A Bonnet seal Graphite 5 Stem Bearing B7 N0778 Inconel 78, Bonze Bonnet A479 H, A479 H, B7 N0778 Inconel 78 9 Bonnet bolts A9 B8M, A * Repair kit components 4

42 Floating Ball Valves 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Size - DN40-DN50 Class 00 Z47T Series Valve dimensions S D C H ø Ball port reparation for actuation B A ø W Stem groove shows valve Q M ball position M N thread N thread M TxL thread F CD DD Square Std. Full Ball A Weight Kv Unit B C D H S W M M DD Q N F W TxL port port port Welded Threaded kg/lb Cv DN40 DN mm (F07) M0x.5 M8x0 / /4 inch DN50 DN40 mm (F07) M0x.5 M8x0 " / inch DN5 DN50 mm " (F0) M0x / " inch UNF-A DN80 DN5 mm /"- 4.0 (F) Mx8 " / inch UNF-A DN00 DN80 mm /"- 4.0 (F4) Mx0 4" " inch UNF-A DN50 DN00 mm (F) " UN-A M0x5 " 4" inch (-) Due to high valve torque pipe handle cannot be used. A manual gear or automation means should be used to operate the valve. 4

43 Size - DN40-DN50 Class 00 Z47T Series Components & materials 4 7A 7C 7 4A B 5C A A reparation for actuation 8 Body A479 H, A479 H, A8 F, B7 N0778 Inconel 78 A Downstream end A479 H, A479 H, A8 F, B7 N0778 Inconel 78 B Upstream end A479 H, A479 H, A8 F, B7 N0778 Inconel 78 Ball Base material: A8 F, A8 FH, A8 FA Coating: CrC - Chromium Carbide with Nickel Chrome binder (HVOF) 4 Stem B7 N0778 Inconel 78 Downstream seat Base material: A8 F, A8 FH, A8 FA Coating: CrC - Chromium Carbide with Nickel Chrome binder (HVOF)." Upstream seat Base material: A8 F, A8 FH, A8 FA Coating: CrC - Chromium Carbide with Nickel Chrome binder (HVOF)." 5C Upstream seat spring Inconel 78 * Body seal Graphite B* Seat seal Graphite 7* Stem thrust seal "A479 L, Hardended with LTN - Low Temperature lasma carbonitriding technology. B7 N0778 Inconel 78" 8 Stop pin A58 0 9* Stem seal Graphite 0 Follower B78 L Disc spring A9 7-7H Stem nut A94 8M, EN50- A4-80 Tab lock washer A Handle C.St. A9 G000 Zinc plate, A A Stop plate C.St..040 Zinc plate, A B Wrench head Ductile Iron A5 Gr , A WCB, A5 CF8M Wrench bolt EN50- A-70/A4-80, A9 Gr B8/B8M 7 Sleeve VC 8 Body bolts A9 B8M, A9 B7 zinc plated, A Arrow flow A7 04 Tag (not shown) A Bonnet seal Graphite 5 Stem Bearing B7 N0778 Inconel 78, Bonze Bonnet A479 H, A479 H,B7 N0778 Inconel 78 9 Bonnet bolts A9 B8M, A * Repair kit components 4

44 Floating Ball Valves 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Size 4-4 DN8-DN Class 500 Z8T Series Valve dimensions S D C H ø Ball port reparation for actuation B A ½ without nut ¾" - with nut ø W M Stem flats show valve ball position TxL thread F CD N thread Std. Ball A Weight Kv Full port Unit B C D H S W M N F W TxL port port Welded Threaded kg/lb Cv DN5 DN8, DN0 mm /8 7.0 (F0) M5x8 / /4, /8 inch UNF DN0 DN5 mm / 7.0 (F04) M5x8 /4 / inch UNF DN5 DN0 mm / 7.0 (F05) Mx8 " /4 inch UNF DN DN5 mm / 7.0 (F05) Mx8 /4" " inch UNF

45 Size 4-4 DN8-DN Class 500 Z8T Series Components & materials B 8 A A 5C 8 Body A479 H, A479 H, A8 F, B7 N0778 Inconel 78 A Downstream end A479 H, A479 H, A8 F, B7 N0778 Inconel 78 B Upstream end A479 H, A479 H, A8 F, B7 N0778 Inconel 78 Ball Base material: A8 F, A8 FH, A8 FA Coating: CrC - Chromium Carbide with Nickel Chrome binder (HVOF)." 4 Stem B7 N0778 Inconel 78 Downstream seat Base material: A8 F, A8 FH, A8 FA Coating: CrC - Chromium Carbide with Nickel Chrome binder (HVOF)." Upstream seat Base material: A8 F, A8 FH, A8 FA Coating: CrC - Chromium Carbide with Nickel Chrome binder (HVOF)." 5C Upstream seat spring Inconel 78 * Body seal Graphite A* Seat seal Graphite 7* Stem thrust seal A479 L, Hardended with LTN - Low Temperature lasma carbonitriding technology. B7 N0778 Inconel 78 8 Stop pin A58 0 9* Stem seal Graphite 0 Follower B78 L Disc spring A9 7-7H Stem nut A94 8M, EN50- A4-80 Locking clip A4 8, 8A 4 Handle A59 G000 Zinc plate, A Serrated washer A94 Handle nut A94 8M, EN50- A Sleeve VC 8 Body bolts A9 B8M, A9 B7 zinc plated,a Arrow flow A7 04 Tag (not shown) A Bonnet seal Graphite 5 Stem Bearing B7 N0778 Inconel 78, Bonze Bonnet A479 H, A479 H, B7 N0778 Inconel 78 9 Bonnet bolts A9 B8M, A54 0 * Repair kit components 45

46 Floating Ball Valves 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Size - DN40-DN50 Class 500 Z8T Series Valve dimensions S D C H ø Ball port reparation for actuation B A Stem groove shows valve Q M ball position M ø W N thread N thread M TxL thread F CD DD Square Std. Full Ball A Weight Kv Unit B C D H S W M M DD Q N F W TxL port port port Welded Threaded kg/lb Cv DN40 DN mm (F07) M0x.5 M8x0 / /4 inch DN50 DN40 mm (F07) M0x.5 M8x0 " / inch DN5 DN50 mm " (F0) M0x / " inch UNF-A DN80 DN5 mm /"- 4.0 (F) Mx8 " / inch UNF-A DN00 DN80 mm N/A /"- 4.0 (F4) Mx0 4" " inch.5.4 N/A UNF-A DN50 DN00 mm N/A (F) " UN-A M0x5 " 4" inch N/A (-) Due to high valve torque pipe handle cannot be used. A manual gear or automation means should be used to operate the valve. 4

47 Size - DN40-DN50 Class 500 Z8T Series Components & materials 4 4B 7 4A A B 8 5C A A reparation for actuation 8 Body A479 H, A479 H, A8 F, B7 N0778 Inconel 78 A Downstream end A479 H, A479 H, A8 F, B7 N0778 Inconel 78 B Upstream end A479 H, A479 H, A8 F, B7 N0778 Inconel 78 Ball Base material: A8 F, A8 FH, A8 FA Coating: CrC - Chromium Carbide with Nickel Chrome binder (HVOF)." 4 Stem B7 N0778 Inconel 78 Downstream seat Base material: A8 F, A8 FH, A8 FA Coating: CrC - Chromium Carbide with Nickel Chrome binder (HVOF)." Upstream seat Base material: A8 F, A8 FH, A8 FA Coating: CrC - Chromium Carbide with Nickel Chrome binder (HVOF)." 5C Upstream seat spring Inconel 78 * Body seal Graphite B* Seat seal Graphite 7* Stem thrust seal A479 L, Hardended with LTN - Low Temperature lasma carbonitriding technology. B7 N0778 Inconel 78 8 Stop pin A58 0 9* Stem seal Graphite 0 Follower B78 L Disc spring A9 7-7H Stem nut A94 8M, EN50- A4-80 Tab lock washer A Handle C.St. A9 G000 Zinc plate, A A Stop plate C.St..040 Zinc plate, A B Wrench head Ductile Iron A5 Gr , A WCB, A5 CF8M Wrench bolt EN50- A-70/A4-80, A9 Gr B8/B8M 7 Sleeve VC 8 Body bolts A9 B8M, A9 B7 zinc plated, A Arrow flow A7 04 Tag (not shown) A Bonnet seal Graphite 5 Stem Bearing B7 N0778 Inconel 78, Bonze Bonnet A479 H, A479 H,B7 N0778 Inconel 78 9 Bonnet bolts A9 B8M, A * Repair kit components 47

48 Floating Ball Valves 400 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Ordering code system The HABONIM metal seated ball valve identification code Z 7 - M N G / Size Features Series Design Body/End Ball/Seats Stem Hardening Seals Connection Special Features Size Code inch mm 0 /4 5 0 / / 5 07 / /4 5 / / B N () D S Features Full bore Control Diverter bottom entry Diverter side entry Series Z47 cs design Z8 High pressure design Z7 Flanged ANSI 50 Z74 Flanged ANSI 00 Z77 Flanged DIN N Z78 Flanged DIN N40 X (4) T () T () Design -0 C to 0 C (-7 F to +44 F) HermetiX stem seal -0 C to +400 C (-7 F to +75 F) -0 C to +58 C (-7 F to +000 F) -0 C to +50 C (-7 F to +00 F) Body / End connection ASTM A05 C.St 4 A C.St WCB ASTM A479 S.St. /L ASTM A5 S.St CF8M/CFM F ASTM A50 LF C.St I Inconel 5 ASTM A8 F U ASTM A479 H ASTM A479 H D Duplex A995 CDMN 4A K S.Duplex A995 CEMN S 54SMO A5 CKMCuN Ball / Seats Set ASTM A479 S.St. / L G ASTM A479 S.St. Ti L ASTM A479 S.St. 0H N ASTM A479 S.St. 40 D D Duplex A479 S80 K S.duplex A479 S750 S 54SMO A479 S54 Stem M S.St. 7-4H Z Inconel 78 N I O E Hardening LTN - Low Temperature lasma carbonitriding Cr C - Chromium Carbide with Nickel Chrome binder - HVOF technique WC-Co - Tungsten Carbide with Cobalt binder - HVOF technique Stellite - TA technique Seals G Expended Graphite B NBR Sh. 90 V Viton Sh. 70 V0 () WR FF RTJ Special Features Characterized control downstream seat DD Stem Flat facing Ring type joint facing 59 C ball B Rolled bar End Connection () BST BS DIN DIN 999 (BS) NT B.0. XBW Extended buttweld XSW Extended Socket Weld Flange connection ANSI B.5 (B.47 series A) - Raised Face 50, 00, 00, 900, 500, 500 EN 09 t.& Raised Face N, N5, N40, N4, N00, N50, N400 () The material code of construction identify between the two temperature segments. () For more information use Habonim control valves catalog. () Other end connections are available upon request. (4) Use 8 Series without the '' suffix. It is essential to provide as many details possible on the application such as: media, temperature, pressure, pipe line size and type of connection. In some applications the available options above are limited to specific sizes. Consult with Habonim for details. 48

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50 w w w. h a b o n i m. c o m ISRAEL Habonim Headquarter Tel: Fax: sales_international@habonim.com USA Habonim USA Toll Free hone: Toll Free Fax: sales_usa@habonim.com UK Habonim UK Tel: Fax: sales_uk@habonim.com China Habonim China Tel: *4 Fax: sales_china@habonim.com Australia Habonim Australia Tel: sales_au@habonimau.com 0/