Materials Science. Imperfections in Solids CHAPTER 5: IMPERFECTIONS IN SOLIDS. Types of Imperfections

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1 In the Name of God Materials Science CHAPTER 5: IMPERFECTIONS IN SOLIDS ISSUES TO ADDRESS... What are the solidification mechanisms? What types of defects arise in solids? Can the number and type of defects be varied and controlled? Dr Mohammad Heidari-Rarani How do defects affect material properties? Are defects undesirable? Chapter 5-1 Chapter 5-2 Types of Imperfections There is no such thing as a perfect crystal. What are these imperfections? Why are they important? Many of the important properties of materials are due to the presence of imperfections. Vacancy atoms Interstitial atoms Substitutional atoms Dislocations Grain Boundaries Point defects Line defects Area defects Chapter 5-3 Chapter 5-4 ١

Point Defects in Metals Vacancies: -vacant atomic sites in a structure. distortion of planes Self-Interstitials: -"extra" atoms positioned between atomic sites.

of potential defect sites Each lattice site is a potential vacancy site Equilibrium Concentration: Point Defects Activation energy N v N = exp Q v kt Temperature Boltzmann's constant (1.

2 Point Defects in Metals Vacancies: -vacant atomic sites in a structure. distortion of planes Self-Interstitials: -"extra" atoms positioned between atomic sites. distortion of planes Vacancy selfinterstitial Chapter 5-5 Equilibrium concentration varies with temperature! No. of defects No. of potential defect sites Each lattice site is a potential vacancy site Equilibrium Concentration: Point Defects Activation energy N v N = exp Q v kt Temperature Boltzmann's constant (1.38 x J/atom-K) (8.62 x 10-5 ev/atom-k) Chapter 5-6 Nv N Measuring Activation Energy We can get Q v from an experiment. Measure this... exponential dependence! T defect concentration N v N = exp Q v kt Replot it... Nv ln N slope -Qv /k 1/T Chapter 5-7 Estimating Vacancy Concentration Find the equil. # of vacancies in 1 m 3 of Cu at 1000 C. Given: ρ = 8.4 g/cm 3 A Cu = 63.5 g/mol Q v = 0.9 ev/atom N A = 6.02 x atoms/mol 0.9 ev/atom N v N = exp Q v kt = 2.7 x K 8.62 x 10-5 ev/atom-k N For 1 m 3, N = ρ x A x 1 m 3 = 8.0 x sites A Cu Answer: Nv = (2.7 x 10-4 )(8.0 x ) sites = 2.2 x vacancies Chapter 5-8 ٢

Point Defects in Ceramics (i) Vacancies -- vacancies exist in ceramics for both cations and anions Interstitials -- interstitials exist for cations -- interstitials are not normally observed for

W. Pearsall, and J. Wulff, The Structure and Properties of Materials, Vol. 1, Structure, John Wiley and Sons, Inc., p. 78.

Shottky Defect: Adapted from Fig. 5.3, Callister & Rethwisch 3e. (Fig. 5.3 is from W.G. Moffatt, G.

3 Point Defects in Ceramics (i) Vacancies -- vacancies exist in ceramics for both cations and anions Interstitials -- interstitials exist for cations -- interstitials are not normally observed for anions because anions are large relative to the interstitial sites Anion Vacancy Cation Interstitial Cation Vacancy Adapted from Fig. 5.2, Callister & Rethwisch 3e. (Fig. 5.2 is from W.G. Moffatt, G.W. Pearsall, and J. Wulff, The Structure and Properties of Materials, Vol. 1, Structure, John Wiley and Sons, Inc., p. 78.) Chapter 5-9 Point Defects in Ceramics (ii) Frenkel Defect -- a cation vacancy-cation interstitial pair. Shottky Defect -- a paired set of cation and anion vacancies. Shottky Defect: Adapted from Fig. 5.3, Callister & Rethwisch 3e. (Fig. 5.3 is from W.G. Moffatt, G.W. Pearsall, and J. Wulff, The Structure and Properties of Materials, Vol. 1, Structure, John Wiley and Sons, Inc., p. 78.) Frenkel Defect Equilibrium concentration of defects e Q D /kt Chapter 5-10 Stoichiometry Imperfections in Metals (i) Two outcomes if impurity (B) added to host (A): Solid solution of B in A (i.e., random dist. of point defects) OR Substitutional solid soln. (e.g., Cu in Ni) Interstitial solid soln. (e.g., C in Fe) Solid solution of B in A plus particles of a new phase (usually for a larger amount of B) Second phase particle -- different composition -- often different structure. Chapter 5-11 Chapter 5-12 ٣

4 Imperfections in Metals (ii) Conditions for substitutional solid solution (S.S.) W. Hume Rothery rule 1. r (atomic radius) < 15% 2. Proximity in periodic table i.e., similar electronegativities 3. Same crystal structure for pure metals 4. Valency All else being equal, a metal will have a greater tendency to dissolve a metal of higher valency than one of lower valency Imperfections in Metals (iii) Application of Hume Rothery rules Solid Solutions 1. Would you predict more Al or Ag to dissolve in Zn? 2. More Zn or Al in Cu? Element Atomic Crystal Electro- Valence Radius Structure nega- (nm) tivity Cu FCC C H O Ag FCC Al FCC Co HCP Cr BCC Fe BCC Ni FCC Pd FCC Zn HCP Table on p. 159, Callister & Rethwisch 3e. Chapter 5-13 Chapter 5-14 Imperfections in Ceramics Electroneutrality (charge balance) must be maintained when impurities are present Na + Cl - Ex: NaCl Substitutional cation impurity Ca 2+ Na + cation vacancy Dislocations: are line defects, slip between crystal planes result when dislocations move, produce permanent (plastic) deformation. Schematic of Zinc (HCP): before deformation Line Defects after tensile elongation Na + Ca 2+ without impurity Ca 2+ impurity with impurity Substitutional anion impurity O 2- anion vacancy slip steps without impurity Cl - Cl - O 2- impurity with impurity Chapter 5-15 Chapter 5-16

Linear Defects (Dislocations) Are one-dimensional defects around

atoms inserted in a crystal structure b perpendicular ( ) to

shear deformation b parallel ( ) to dislocation line Edge Dislocation

Screw, and Mixed Dislocations Mixed Dislocation line Burgers vector b

5 Linear Defects (Dislocations) Are one-dimensional defects around which atoms are misaligned Edge dislocation: extra half-plane of atoms inserted in a crystal structure b perpendicular ( ) to dislocation line Screw dislocation: spiral planar ramp resulting from shear deformation b parallel ( ) to dislocation line Edge Dislocation Burger s vector, b: measure of lattice distortion Fig. 5.8, Callister & Rethwisch 3e. Chapter 5-17 Chapter 5-18 Screw Dislocation Screw Dislocation Edge, Screw, and Mixed Dislocations Mixed Dislocation line Burgers vector b (a) Adapted from Fig. 5.9, Callister & Rethwisch 3e. b (b) Adapted from Fig. 5.10, Callister & Rethwisch 3e. Edge Screw Chapter 5-19 Chapter 5-20

Dislocations are visible in electron micrographs Fig. 5.

Chapter 5-21 Dislocations & Crystal Structures Structure: close-packed

close-packed plane (bottom) close-packed plane (top) Comparison among

one plane, 3 directions; BCC: none Specimens that were tensile tested.

close-packed directions Mg (HCP) Al (FCC) Chapter 5-22 Planar Defects in

Nuclei form Nuclei grow to form crystals grain structure Start with a

6 Dislocations are visible in electron micrographs Fig. 5.11, Callister & Rethwisch 3e. Chapter 5-21 Dislocations & Crystal Structures Structure: close-packed planes & directions are preferred. close-packed plane (bottom) close-packed plane (top) Comparison among crystal structures: FCC: many close-packed planes/directions; HCP: only one plane, 3 directions; BCC: none Specimens that were tensile tested. tensile direction view onto two close-packed planes. close-packed directions Mg (HCP) Al (FCC) Chapter 5-22 Planar Defects in Solids Solidification- result of casting of molten material 2 steps Nuclei form Nuclei grow to form crystals grain structure Start with a molten material all liquid nuclei crystals growing grain structure liquid Adapted from Fig (b), Callister & Rethwisch 3e. Crystals grow until they meet each other Chapter 5-23 c03f35 Chapter 5 -

Polycrystalline Materials Planar Defects in Solids Grain Boundaries regions between crystals transition from lattice of one region to that of the other slightly disordered low density in grain

7 Polycrystalline Materials Planar Defects in Solids Grain Boundaries regions between crystals transition from lattice of one region to that of the other slightly disordered low density in grain boundaries high mobility high diffusivity high chemical reactivity Adapted from Fig. 5.12, Callister & Rethwisch 3e. Chapter 5-25 One case is a twin boundary (plane) Essentially a reflection of atom positions across the twin plane. Adapted from Fig. 5.14, Callister & Rethwisch 3e. Stacking faults For FCC metals an error in ABCABC packing sequence Ex: ABCABABC Chapter 5-26 ٧

ISSUES TO ADDRESS...

Chapter 5: IMPERFECTIONS IN SOLIDS School of Mechanical Engineering Choi, Hae-Jin Materials Science - Prof. Choi, Hae-Jin Chapter 4-1 ISSUES TO ADDRESS... What are the solidification mechanisms? What types