MFH-RAPT R. High Feed Milling Cutter. High Feed with Less Vibration. Higher Productivity MEGACOAT NANO

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1 MFHRAPT R High Feed Milling Cutter High Feed with Less Vibration Offering a variety of options with 3 different insert designs Higher Productivity Available for ramping and helical milling MEGACOAT NANO Increases tool life when machining difficulttocut materials

2 MFH Antivibration design for high feed milling applications 1 Three Different Insert Designs Offer a Variety of Options GM (General Milling) LD (Large D.O.C.) FL (Wiper Edge) Shape Application 1st Choice for General Purpose Face Milling, Ramping, Helical Making 1st Choice for Large D.O.C. Max D.O.C. = 5mm Available for scale removal Wiper Edge Roughing and finishing even in low HP M/C s LD & FL for plunging LD & FL will be released in March Reduces Cutting Forces at Initial Contact with a Convex Helical Edge Design 3 Wide Application Range Cutting Force Comparison at Initial Contact Convex and Helical Edge Design Face Milling & Shouldering Slotting Ramping Helical Milling Plunging 2

3 MFH High Feed Cutter 4 New Grades for DifficulttoCut Material Newly Developed Tougher Substrate Stable cutting prevents insert fracturing Good for high efficiency machining TiN Smooth & less adhesion AI2O3 Oxidation and wear resistant For Nibase heat resistant alloy and martensitic stainless steel High heat resistance and wear resistance with CVD coating Improved stability due to thin film coating technology Special Interlayer Prevent peeling of coating layer TiCN Frictional wear resistant CA6535 Layer structure of MEGACOAT For titanium alloy and precipitation hardened stainless steel Stabilized milling operation and long tool life with Kyocera's MEGACOAT NANO coating technology Improved stability due to thin film coating technology PR1535 Tool Life Comparison Alloy Tool Steel (D2) Nibase Heat Resistant Alloy Case Studies SFVAF22B (Forged Alloy) 304SS 3 Times the Machining Productivity Less Vibration 160% Productivity Turbine Part Vc=525sfm fz=0.046ipr D.O.C. ae=0.059 max.6.299" Dry MFH160R148T (8 inserts) SOMT140520ERGM (PR1525) Auto Part Vc=400sfm fz=0.047ipr D.O.C. ae=0.039 max Dry MFH32S32102T (2 inserts) SOMT100420ERGM (PR1535) PR1525 Stable Machining Q=720cc/min PR1535 Higher Productivity Q=58cc/min Competitor A Unstable Machining Q=240cc/min Competitor B Q=36cc/min MFH improved machining productivity 3 times that of Competitor A (User Evaluation) MFH showed stable machining while Competitor B showed chattering (User Evaluation) 3

4 MFH Face Mill (with coolant hole) Inch Sizes Toolholder Dimensions (SOMT10~ Insert Size) Bore Dia Inch Spec Toolholder Dimensions (SOMT14~ Insert Size) Refer to LD chipbreaker dimensions in below figure Spare Parts & Applicable Clamp Screw MFH 2000R104T R105T R105T R106T 6 DTPM Wrench TTP Antiseize Compound Dimension (in) Arbor Bolt Applicable Rake Angle () 2 Ød Ød1 Ød2 H E a b S SL A.R. R.R Yes Fig.1 (min 1 ) , , R107T ,600 Refer to LD chipbreaker dimensions in below figure Bore Dia Inch Spec MFH 2500R144T R145T R145T R146T R146T R147T 7 Dimension (in) Rake Angle () 2 Ød Ød1 Ød2 H E a b S SL A.R. R.R (min 1 ) Fig ,400 Yes : Standard (Available February 2014) , , R147T ,800 Fig R148T No 4.5 4,200 : Standard (Available February 2014) MFH 2000R104T 2000R105T 2500R105T 2500R106T 3000R107T MFH 2500R144T 2500R145T 3000R145T 3000R146T 4000R146T 4000R147T 5000R147T 6000R148T (H) Optional coolant thru bolt available. Recommended Cutting Conditions Page 9 SB4090TRPN DTPM15 MP1 HH 3/81.25(H) 3.5N m SB50120TRP TTP20 MP1 4.5N m HH 1/21.25(H) HH 3/81.25(H) HH 1/21.25(H) SOMT100420ERGM SOMT100420ERLD SOMT100420ERFL SOMT140520ERGM SOMT140520ERLD SOMT140514ERFL Caution with When running an endmill or a cutter at the maximum revolution, the insert or cutter may be damaged by centrifugal force. Coat Antiseize Compound (MP1) thinly on portion of taper and thread when insert is fixed 4

5 Inch Sizes MFH Endmill (with coolant hole) (Cylindrical Shank) Toolholder Dimensions (SOMT10~ Insert Size) Shank Size Weldon Cylindrical Standard Long Spare Parts & Applicable Clamp Screw Wrench DTPM Antiseize Compound Dimension (in) MFH 1000W100102T W125102T W125103T W150103T W150104T Applicable Rake Angle () Ød L S SL A.R. R.R. Caution with When running an endmill or a cutter at the maximum revolution, the insert or cutter may be damaged by centrifugal force Yes Fig.6 (min 1 ) , , ,500 MFH 1000S100102T , S125102T Yes Fig , S125104T ,500 Refer to LD chipbreaker dimensions in above figure : Standard (Available February 2014) MFH 1000W100102T 1250W125102T 1250W125103T 1500W150103T 1500W150104T SB4075TRP DTPM15 MP1 MFH 1000S100102T8 SB4075TRP DTPM15 MP1 1250S125102T8 1500S125104T10 Recommended Cutting Conditions Page 9 3.5N m 3.5N m SOMT100420ERGM SOMT100420ERLD SOMT100420ERFL Coat Antiseize Compound (MP1) thinly on portion of taper and thread when insert is fixed 5

6 MFH Mill (with coolant hole) Metric Sizes Toolholder Dimensions (SOMT10~ Insert Size) Bore Dia. Toolholder Dimensions (SOMT14~ Insert Size) Refer to LD chipbreaker dimensions in below figure Spare Parts & Applicable Clamp Screw DTPM Wrench TTP Antiseize Compound Dimension (mm) Arbor Bolt Applicable Rake Angle () 2 Ød Ød1 Ød2 H E a b S SL A.R. R.R. Inch Spec MFH 080R107T Yes Fig ,600 Metric Spec MFH 050R104TM ß 4 050R105TM ß 5 063R105T22M ß 5 063R106T22M ß 6 063R105T27M 5 063R106T27M Yes Fig.1 (min 1 ) , , R107TM ,600 Refer to LD chipbreaker dimensions in below figure Bore Dia. Inch Spec Metric Spec MFH 080R145T ß 5 080R146T ß 6 100R146T ß 6 100R147T ß Dimension (mm) Rake Angle () 2 Ød Ød1 Ød2 H E a b S SL A.R. R.R Yes Fig.1 (min 1 ) 1.3 6, , R147T ß , Fig.2 160R148T ß No 3.9 4,200 MFH 063R144T22M ß 4 063R145T22M ß 5 063R144T27M 4 063R145T27M 5 080R145TM 5 080R146TM 6 100R146TM 6 100R147TM ß : World Express : World Express (Available March 2014) Fig.1 Yes ,400 7 Fig , , R147TM , R148TM No Fig ,200 ß : World Express : World Express (Available March 2014) MFH 050R10 M 063R10 22M 063R10 27M 080R10 080R10 M MFH 063R14 22M 063R14 27M 080R14 080R14 M 100R14 100R14 M 125R14 160R14 SB4090TRPN DTPM15 MP1 3.5N m SB50120TRP TTP20 MP1 4.5N m HH10x30(H) HH10x30(H) HH12x35(H) HH16x40(H) HH12x35(H) HH10x30(H) HH12x35(H) HH16x40(H) HH12x35(H) HH16x40(H) SOMT100420ERGM SOMT100420ERLD SOMT100420ERFL SOMT140520ERGM SOMT140520ERLD SOMT140514ERFL Caution with When running an endmill or a cutter at the maximum revolution, the insert or cutter may be damaged by centrifugal force. Coat Antiseize Compound (MP1) thinly on portion of taper and thread when insert is fixed 6 (H) Optional coolant thru bolt available. Recommended Cutting Conditions Page 9

7 Metric Sizes MFH Endmill (with coolant hole) (Cylindrical Shank) Toolholder Dimensions (SOMT10~ Insert Size) Shank Size Standard Weldon Shank Long Shank Spare Parts & Applicable Clamp Screw Wrench DTPM Antiseize Compound Dimension (mm) Applicable Rake Angle () Ød L S SL A.R. R.R. MFH 25S25102T ß ,000 28S25102T ß ,500 Fig.3 32S32102T ß 2 32S32103T ß ,000 35S32102T Yes S32103T ,000 40S32103T ß 3 50 Fig.1 40S32104T ß ,500 MFH 25W25102T ,000 Fig.4 32W32103T , Yes 40W32103T Fig.2 11,500 40W32104T 4 MFH 25S25102T200 ß Fig , S25102T200 ß Fig , S32102T200 ß Yes Fig ,000 Caution with When running an endmill or a cutter at the maximum revolution, the insert or cutter may be damaged by centrifugal force. (min 1 ) 35S32102T , Fig.1 40S32104T250 ß ,500 Refer to LD chipbreaker dimensions in above figure ß : World Express : World Express (Available March 2014) MFH 10 SB4075TRP DTPM15 MP1 SOMT100420ERGM 3.5N m SOMT100420ERLD SOMT100420ERFL Coat Antiseize Compound (MP1) thinly on portion of taper and thread when insert is fixed Recommended Cutting Conditions Page 9 7

8 SOMT Usage Classification Roughing / 1st Choice Roughing / 2nd Choice Finishing / 1st Choice Finishing / 2nd Choice In case hardness is under 45 HRC Insert P M K S Carbon Steel / Alloy Steel Austenitic Stainless Steel (304SS) Martensitic Stainless Steel (304SS) Gray Cast Iron Ductile Cast Iron Heat Resistant Alloy (Nibase Heat Resistant Alloy) Titanium Alloy (Ti6Al4V) H Hard Materials Dimension (in) MEGACOAT NANO CVD coating A T Ød Z r PR1535 PR1525 PR1510 CA6535 Applicable Toolholder Ref. Page SOMT ERGM Þ Þ ß Þ ERGM ß General Purpose SOMT ERLD P3 P ERLD Large D.O.C. SOMT ERFL ERFL Wiper Edge Þ : Standard : Standard (Available February 2014) ß : World Express : World Express (Available February 2014) Endmill: Please Refer to the application map above Face Mill: Please Refer to Page 9 and control f=0.079ipr 8

9 Cutting Conditions Chipbreaker GM Workpiece Material Carbon Steel (SxxC) Alloy Steel (SCM) (SKD/NAK) (~40HRC) (SKD/NAK) (40~50HRC) Austenitic Stainless Steel (SUS304) Martensitic Stainless Steel (SUS403) Precipitation Hardened Stainless Steel (SUS630) Gray Cast Iron (FC) Ductile Cast Iron (FCD) Nibase Heat Resistant Alloy Titanium Alloy (Ti6Al4V) Carbon Steel (SxxC) Recommended Insert Grade / (sfm) MEGACOAT NANO CVD Coating PR1535 PR1525 PR1510 CA ~525~ ~450~ ~325~ ~525~ ~525~ ~650~ ~400~ ~200~250 MFH1000 MFH25~MFH28 Endmill Feed Rate (ipt) ( D.O.C. = ~0.039 ) ( D.O.C. = ~0.138 ) MFH1250 MFH32~MFH35 MFH1500 MFH40~ Face Mill Feed Rate (ipt) ( D.O.C. = ~0.079 ) ( D.O.C. = ~0.197 ) MFH R ~0.032~ ~0.039~ ~0.047~ ~0.059~ ~0.032~ ~0.039~ ~0.047~ ~0.059~ ~0.028~ ~0.032~ ~0.039~ ~0.047~ ~0.012~ ~0.020~ ~0.024~ ~0.028~ ~0.028~ ~0.032~ ~0.039~ ~0.047~ ~775~ ~0.028~ ~0.032~ ~0.039~ ~0.047~ ~0.028~ ~0.032~ ~0.039~ ~0.047~ ~500~ ~175~ ~0.032~ ~0.039~ ~0.047~ ~0.059~ ~0.028~ ~0.032~ ~0.039~ ~0.047~ ~0.016~ ~0.020~ ~0.024~ ~0.039~ ~0.016~ ~0.020~ ~0.024~ ~0.039~ ~0.032~ ~0.004~ ~0.039~ ~0.006~ ~0.047~ ~0.008~ ~0.059~ ~0.008~0.012 MFH R ~0.059~ ~0.008~0.016 Alloy Steel (SCM) 325~525~ ~0.032~ ~0.004~ ~0.039~ ~0.006~ ~0.047~ ~0.008~ ~0.059~ ~0.008~ ~0.059~ ~0.008~0.016 (SKD/NAK) (~40HRC) 250~450~ ~0.028~ ~0.003~ ~0.032~ ~0.004~ ~0.039~ ~0.006~ ~0.047~ ~0.006~ ~0.028~ ~0.004~0.008 (SKD/NAK) (40~50HRC) 200~325~ ~0.012~ ~0.002~ ~0.020~ ~0.002~ ~0.024~ ~0.004~ ~0.028~ ~0.004~ ~0.028~ ~0.004~0.008 Austenitic Stainless Steel (SUS304) 325~525~ ~525~ ~0.028~ ~0.003~ ~0.032~ ~0.004~ ~0.039~ ~0.006~ ~0.047~ ~0.006~ ~0.047~ ~0.006~0.012 LD Martensitic Stainless Steel (SUS403) 500~650~ ~0.028~ ~775~ ~0.003~ ~0.032~ ~0.004~ ~0.039~ ~0.006~ ~0.047~ ~0.006~ ~0.047~ ~0.006~0.012 Precipitation Hardened Stainless Steel (SUS630) 300~400~ ~0.028~ ~0.003~ ~0.032~ ~0.004~ ~0.039~ ~0.006~ ~0.047~ ~0.006~ ~0.047~ ~0.006~0.012 Gray Cast Iron (FC) 0.020~0.032~ ~0.004~ ~0.039~ ~0.008~ ~0.049~ ~0.008~ ~0.059~ ~0.008~ ~0.059~ ~0.008~0.016 Ductile Cast Iron (FCD) 325~500~ ~0.028~ ~0.003~ ~0.032~ ~0.004~ ~0.039~ ~0.006~ ~0.047~ ~0.006~ ~0.047~ ~0.006~0.012 Nibase Heat Resistant Alloy 0.008~0.016~ ~0.002~ ~0.020~ ~0.003~ ~0.024~ ~0.004~ ~0.032~ ~0.004~ ~0.032~ ~0.004~0.008 FL Titanium Alloy (Ti6Al4V) Carbon Steel (SxxC) Alloy Steel (SCM) (SKD/NAK) (~40HRC) (SKD/NAK) (40~50HRC) Austenitic Stainless Steel (SUS304) Martensitic Stainless Steel (SUS403) Precipitation Hardened Stainless Steel (SUS630) Gray Cast Iron (FC) Ductile Cast Iron (FCD) Nibase Heat Resistant Alloy Titanium Alloy (Ti6Al4V) 125~200~ ~525~ ~450~ ~325~ ~525~ ~525~ ~650~ ~400~ ~200~ ~175~ ~0.016~ ~0.002~ ~0.020~ ~0.003~ ~0.024~ ~0.004~ ~0.032~ ~0.004~ ~0.032~ ~0.039~ ~0.047~ ~0.059~ ~0.032~ ~0.039~ ~0.047~ ~0.059~ ~0.028~ ~0.032~ ~0.039~ ~0.047~ ~0.012~ ~0.020~ ~0.024~ ~0.028~ ~0.028~ ~0.032~ ~0.039~ ~0.047~ ~775~ ~0.028~ ~0.032~ ~0.039~ ~0.047~ ~0.028~ ~0.032~ ~0.039~ ~0.047~ ~500~ ~175~ ~0.032~ ~0.039~ ~0.047~ ~0.059~ ~0.028~ ~0.032~ ~0.039~ ~0.047~ ~0.016~ ~0.020~ ~0.012~ ~0.032~ ~0.016~ ~0.020~ ~0.012~ ~0.032~ ~0.032~ ~0.004~0.008 Machining with coolant is recommended for Nibase Heat Resistant Alloy and Titanium Alloy : 1st Recommendation : 2nd Recommendation The figure in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation. When finishing with SOMT14...LD, the feed rate should be within 0.004~0.012ipt Feed rate should be reduced to 25% of recommended cutting conditions Machining with CAT30 equivalent, feed rate should be reduced to 25% of recommended cutting conditions Internal coolant is recommended for grooving applications 9

10 Approximate Programming Radius Adjustment Shape Chipbreaker Cutting Edge Angle ( ) Approx. R (in) Unmachined Part (in) Wall Angle ( ) GM MFH 10 FL LD GM MFH 14 FL LD Ramping MFH 10 Cutting Diameter ød (inch) Ramping Angle max ( ) tan max MFH 14 Cutting Diameter ød (inch) Ramping Angle max ( ) tan max Recommended ramping angle is max Reduce recommended feed rate by 70% Plunging Formulas Helical Milling L = D.O.C. tan max Helical Milling Min. & Machining Diameter Exceeding Min. Machining Dia. Exceeding Machining Dia. Min. Drilling Dia. Drilling Dia. (inch) MFH 10 2xD xD0.079 MFH 14 2xD xD0.079 Center Core Center Core Hits Holder Body Keep machine depth per rotation less than max D.O.C. Use Downcut machining. (Refer to detail on right) Feed rate should be reduced to 50% of recommended cutting condition Use caution to eliminate incidences caused by producing long chips Caution During Drilling Drilling Depth (Pd) X Drilling Depth (Pd) X Drilling Depth (Pd) X (inch) MFH ød ød ød0.591 MFH ød ød ød0.748 [Drilling Depth] [See cutting depth (Pd) in the above cutting conditions] Plunging After Drilling It is recommended to reduce feed by 25% of recommendation on Page 9 Axial feed rate recommendation is 0.008ipr while drilling c o n n e c t w i t h u s Kyocera Industrial Ceramics Corp. Cutting Tool Division 100 Industrial Park Road Hendersonville, NC cuttingtools@kyocera.com Website: Distributor Website: Customer Service: Option 1 Technical Support: Option 2