PolyDrain. Pre-Engineered Surface Drainage. Installation Guide
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1 PolyDrain Pre-Engineered Surface Drainage Installation Guide P.O. Box Murdock Road - routman, NC el (704) Fax (704) oll free in the USA, Canada, and Mexico (800)
2 USEFUL OR REQUIRED OOLS COMPONEN IDENIFICAION IEM BILL OF MAERIAL DESCRIPION PolyDrain Channel Pipe Stub Outlet Adaptor Plate Plain End Plate 4 Pipe Insert Outlet Adapter Plate Vertical PVC Outlet Grate Grate Frame (Optional) 8 Concrete Anchor Bolt 9 oggle 2 10 Ø5/16" Flat Washer Grate Retainer Bolt - Ø5/16-18 PolyClip I (Optional) 13 PolyClip II (Optional) Rebar U-Leg (Optional)
3 CHANNEL PREPARAION Cut Line Core Drill or Ø1/4" to Ø3/8" Holes Around Perimeter of Cutout Standard Masonry Saw Pipe Caulk or Adhesive (As Specified) Caulk or Adhesive (As Specified) 1. FORMING MIER JOINS 2. PIPE CONNECION / PREFORMED CUOU REMOVAL Caulk or Adhesive (As Specified) PolyDrain Channel Plain End Plate Pipe Insert Outlet Adaptor Plate Pipe Stub Outlet Adaptor Plate 3. HORIZONAL AND VERICAL OULE/CLOSED END PLAES 3
![17" [ 360mm]- PolyWall II Finished Grade Elevation 2"](/docs-images/77/76346975/images/4-1.jpg "MIN. 7 in [178 mm] 4.")
![EXCAVAION = Per Structural Engineer, 4" [100 mm]](/docs-images/77/76346975/images/4-2.jpg "Minimum 1\" MIN.")
4 INSALLAION PREPARAION Add o Depth: 1.18" [30 mm] - Frame 7.07" [180 mm]- PolyWall I 14.17" [ 360mm]- PolyWall II Finished Grade Elevation 2" MIN. 7 in [178 mm] 4. EXCAVAION = Per Structural Engineer, 4" [100 mm] Minimum 1" MIN. Anchor Slab if U-Legs used with PolyClips INSALL IN HIS DIRECION Channel Sequence Number Stage Channels in Numerical Sequence Along Side Completed Excavation. Reference Shop Drawings For Channel Numbers. 5. SYSEM LAYOU Flow Direction Indicator Expansion and/or Control Joints with Quantity and Location as Required by Adjacent Slab Expansion Joints Locate Expansion/Control Joint between wo Channels. Separate Channels by a Width Equivilent to the Width of Expansion/Control joint. Fill Space with Flexible Joint Materal EXPANSION/CONROL JOINS
![5 mm] Spacer 3/4" Plywood](/docs-images/77/76346975/images/5-1.jpg "- 4-15/16\" Wide Cover")
5 INSALLAION PREPARAION 1/16" [1.5 mm] Spacer 3/4" Plywood /16" Wide Cover Grates with Plastic or ape Align Channels with Grate Spanning Joints Plywood Must Span Channel Joints Recommended Frame (Optional) Alternate 7. GRAE INSALLION PRIOR O CONCREING Preformed Cutouts 600 Series Catch Basin Optional PolyWall Concrete or Brick 8. CACH BASIN INSALLAION = Per Structural Engineer, 4 in [100 mm] Minimum 900 Series Catch Basin 5
6 CHANNEL INSALLAION Important Installation Notes: 1. Begin Installation at Outlet/Discharge End and Work Backwords (Upstream). 2. Piping Connections, Catch Basin Installation, Miter Joint Assembly, and rench Excavation Must be Completed Prior to Channel Installation. 3. Set String Line to Finished Slab Height at Outside Edge of Proposed Channel Location. 4. here are (4) Basic Methods of PolyDrain Channel Installation: A. PolyClip I Installation Device B. PolyClip II Installation Device. C. Suspended Installation D. Bedding Slurry Installation Covered Grates or Plywood - to Ensure Proper Alignment. Refer to Step 7. Bracket Spans Channel Joint oenail PolyClip I to Ground with #3 or #4 Rebar. Use Anchor Slab if oenailing not Usable. Back Wingnut to End of hreaded Crossrod and Spread Clips to Limit. Position Bracket as Shown and ighten Wingnut. PolyClip I Bracket Adjust U-Leg to Achieve Proper Slab Height 9A. CHANNEL INSALLAION WIH POLYCLIP I PolyClip II Bracket Loosen Nuts to Slide Securing Clips Apart. Place Channel on Base. Rebar (Anchor Slab Optional) Bracket Spans Channel Joint 9B. CHANNEL INSALLAION WIH POLYCLIP II 6
7 CHANNEL INSALLAION 1/8" Shim (Both Sides) Bolt - Ø1/2" Hole Required in 2 X 4 2" X 4" Board hreaded Rod - Ø1/2" Hole Required in 2 X 4 2" X 4" Board PolyWall (Optional) PolyWall Anchor oggle oggle 9C. CHANNEL INSALLAION BY SUSPENSION MEHOD Concrete under channel joints and above anchoring rib (both sides) CAUION: Avoid Cold Joints. Base Less than 8" Diameter. Leave open for monolithic pour 9D. CHANNEL INSALLAION WIH BEDDING SLURRY Use Vibrator to Consolidate Concrete Batter Boards as Required Place Evenly Both Sides. Do Not Chute Directly Against Channels. Expansion Joint Material Per Structural Engineer 10. ENCAPSULAION CONCREE PLACEMEN AND CONSOLIDAION 11. ADJACEN CONCREE PLACEMEN 7
![Grates to have 1/8" [3 mm] Gap](/docs-images/77/76346975/images/8-1.jpg "Betweeen Ends Rotate oggle to Clear")
8 GRAE INSALLAION Remove all Debris from Grate Seat Surfaces Locate Grates to have 1/8" [3 mm] Gap Betweeen Ends Rotate oggle to Clear Channel/Frame During Grate Placement ighten Screw. See orque Specs at 12A. GRAE INSALLAION - OGGLE & RED DO (3) Conical Washers Refer to Website for Additional Information 12B. GRAE INSALLAION - OGGLE UNDER FRAME REV
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