SMR Technology Development in Russia and Capacity Building Supports for Embarking Countries

Transcription

1 Rosatom Technical Academy (Rosatom Tech) SMR Technology Development in Russia and Capacity Building Supports for Embarking Countries IAEA Technical Meeting on Technology Assessment of Small Modular Reactors for Near Term Deployment 2 5 October 2017 Tunis, Tunisia Vladimir Artisiuk Rosatom Tech

2 Contents 1. Nuclear technology in Russia in a nut-shell 2. New generation of Russian SMRs 3. HRD issues (NNP personnel) Rosatom Tech 2

3 Nuclear Technology in Russia in a Nut-shell Rosatom Tech 3

4 Russian Nuclear Power in a Nut Shell Number of Power Units: 35 Total Installed Capacity: 28.3 GW Leningrad Smolensk Kursk Novovoronezh Rostov Kola Kalinin Balakovo Beloyarsk ~ 18,6 % of total electricity generation - EGP-6 Unit - BN Unit - VVER-1000 Unit - VVER-440 Unit - RBMK Unit - VVER-1200 Unit SMRs Bilibino 4 x12 MWt Startup Reactor Types Rosatom Tech 4

5 Nuclear Reactors for Submarines (predecessors of commercial PWR reactors) USS Nautilus K-3 "Leninskiy Komsomol Fuel Zr + uranium 235 U 93% Power output 10 MW Core Lifetime 900 hours Fuel uranium 235 U 21% Power output 2 x 70 MW Core Lifetime: 1440 hours S2W (Submarine Thermal Reactor Mark II / STR MK II) 210 nuclear submarines (220 reactors) 250 nuclear submarines (450 reactors) Rosatom Tech 5 E. Seeger, Underway on Nuclear Power: 50th Anniversary of U.S.S. Nautilus (Faircount Publication, 2004)

6 Nuclear propulsions. Icebreakers Ship Name Startup Shut down Reactor Type Power (MWt) Lenin OK-150 replaced OK Arktika ОК-900A 171 Sibir ОК-900A 171 Rossiya ОК-900A 171 Sevmorput KLT Taymyr KLT-40M 171 Vaygach KLT-40M 171 Sovetskiy Soyuz OK-900A 171 Yamal OK-900A Let Pobedy OK-900A Rosatom Tech 6

7 WWER Technology History of Implementation AES-2006 (WWER- 1200, 60 years lifetime, 90% capacity factor) WWER-TOI (WWER-1300, Typical Optimized Informativeadvanced project) AES-91 (WWER- 1000) AES-92 (WWER- 1000) WEST: PWR Russia : WWER (VVER) Water Cooled Water Moderated Energy Reactor Rosatom Tech 7

8 Challenge of Growing Training Demands. Russian Case: VVER-NPP Overseas Experience Plans Russia Iran 1236 Czech&Slov 952 Bulgaria 917 Hungary 869 Cuba 707 China 454 Finland 360 Belarus 264 India 182 Germany Bangladesh 1424 Egypt 2030 Turkey 1917 Iran 1631 Finland 450 Hungary 42* * instructors only Rosatom Tech 8

9 2016: Main Achievements The first world reactor of the Generation III+ (Unit 1 of the Novovoronezh II NPP) connected to the grid BN-800 (Sodium Fast Reactor, Unit#4 Beloyarsk NPP) started operating at 100% power JSC TVEL and Vattenfall Nuclear Fuel AB (Sweden) signed a contract for the supply of TVS-K fuel assemblies for the Ringhals NPP Irradiation test of the REMIX fuel started at Balakovo NPP (VVER-1000) REMIX is the non-separated mixture of U and Pu from LWR SNF reprocessing, with the addition of enriched uranium Rosatom Tech 9

10 New Generation of Russian SMRs Rosatom Tech 10

11 SMRs in Russian Federation 1/2 Title Designer Type Capacity MW(el) Lifetime (years) FC (months) SMR at the operational stage Construction time Status Bilibino NPP UralTEP EGR Academic- Lomonosov FNPP (КLT-40S) JSC Africantov SMR at the construction stage VVER SMR projects with electrical capacity 100KW-1MW (e) Daily regime of maneuvering in the range of 5-100% Commissioning (start up 2019) TVS GT IPPE LBFR 0.05/1/ Construction 4-6 Concept Vitiaz NIKIET VVER SVBR-MGR IPPE LBFR 1/ Project-3 Construction - 3 PT definition of terms- 1 year High project elaboration Concept SMR projects with electrical capacity 1-20 MW (e) Akkord IPPE VVCR 3/15/ Project-3 Construction - 2 Concept Angstrem GIDROPRES S LBFR Project-3 Construction - 2 Draft Shelf NIKIET VVER Uniterm NIKIET VVER Project-3 Construction - 2 Project-3 Construction - 2 Engineering development Technical proposal Rosatom Tech 11

12 SMRs in Russian Federation 2/2 Title Designer Type Capacity MW(el) Lifetime (years) FC (months) Construction time SMR projects with electrical capacity 1-20 MW (e) PNAEM-8 JSC Africantov Project 3.5 Concept Status ABV-6E JSC Africantov VVER Project-2 Construction 4.5 Technical proposal Iceberg JSC Africantov Project-3.5 Technical proposal SVIR-10/SVIR-50 GIDROPRESS LBFR 10/ Ruta-70 IPPE PT Project-2 Construction 4.5 SMR projects with electrical capacity MW (e) Heat production 60 Construction 3 Concept Technical and operational documentation in IPPE WWCR-М/ВРК- 100 NIKIET VVECR 20/45/ Project-3 Construction 3 Technical proposal SVBR-10 GIDROPRESS LBFR RITM-200 JSC Africantov FPU NIKA NIKIET VVER Project-3 Construction 3 Project-2 Construction 4.5 Project-3 Construction 3 Technical proposal Manufacturing Technical proposal SVBR-100 GIDROPRESS LBFR Engineering development finished * S - Static, F - Floating, Sm- Submerged, Т- Transportable Rosatom Tech 12

13 SMR Fast Reactors with HLMC SVBR-100 Pb-Bi rig (1951) Reactor prototype 27/VT (1958) Experimental NPS (1963) Experimental NPS K-64 (1971) Series Alpha class NPS ( ) SVBR Evolution of Lead-Bismuth Fast Reactor Technology The SVBR-100 is a multipurpose small modular fast reactor lead bismuth (LBE) cooled, 100 MWel. SVBR-100 is the Russia's first innovative project in NPP development conducted in the format of public-private partnership Rosatom opens the doors for international investors in the SVBR-100 reactor project Rosatom Tech 13

14 SMR Fast Reactors with HLMC SVBR-100 Engineering design of the integral 100 MW lead-bismuth fast reactor with inherent safety and high proliferation resistance features (SVBR- 100) has been completed. The IP-portfolio of "AKMEengineering" reached about 120 of patent applications in Rosatom Tech 14

15 Fast Lead Cooled Reactor BREST-OD-300 BREST-OD-300 is a lead-cooled inherently safet reactor for the NPP Pilot & Demonstration Energy Complex with an on-site fuel cycle. The project of BREST-OD-300 incorporates the best technological solutions of the studied fast reactor concepts. Main critical components and equipment (including fuel assemblies with MNUP fuel) have been successfully tested for BREST reactor Rosatom Tech 15

16 Achievements for Domestic Consumption: Marine Reactor Plants Four generations of marine reactor plants OK-150 OK-900 (OK-900A) KLT-40 (KLT-40M, KLT-40S) RITM-200 Loop-type design Reactor plant with modular design of steamgenerating unit Reactor plant with integral design of steam-generating unit Rosatom Tech 16

17 Floating Nuclear Power Plants: Solution for Coastal Areas Power Supply Akademik Lomonosov (KLT-40S) Optimized Floating Power Unit (RITM-200M) Capacity (e) 77 MW (2 x 38.5) 100 MW (2 x 50) Capacity (th) 300 MW 350 MW FLOATING NUCLEAR POWER PLANT KEY OPTIMIZATION FIELDS FLOATING NUCLEAR POWER PLANT WITH RITM-200M / KLT-40S POWER REACTORS is designed to supply electricity, thermal power, and desalinated water to coastal or isolated territories, offshore installations, islands, and archipelagoes. Thermal power with electric power reduced to 58% 146 Gcal/h 170 Gcal/h Length 140 m 112 m Beam 30 m 25 m Draft 5.6 m 4.5 m Displacement 21,000 t 12,000 t Fuel Campaign 3-5 years 10 years Lifecycle Mobility 40 years (up to 50 years) Towed 40 years (up to 60 years) Towed or self-propelled SNF storage unit removed due to extended fuel cycle (10 years) Living areas optimized Positioning system (dynamic or berthconnected positioning) General optimization Rosatom Tech 17

18 The First Crew of the Floating NPP Started Professional Training at St. Petersburg Branch of RosatomTech On September 1, 2015 in the St. Petersburg branch of ROSATOM- CICE&T started training courses for 17 crewmembers of first Russian Floating NPP. Practical training involves fullscale simulator, which allows simulating all possible operation modes, including emergency. More information: Rosatom Tech 18

19 In-Land NPP with RITM-200 Onshore RITM-200 based NPP solution SMALL NUCLEAR POWER PLANT WITH RITM-200 Key NPP design features TECHNOLOGY RITM-200 Fuel supply throughout the whole lifecycle Comprehensive spent nuclear fuel and radioactive waste management solution Human resources training and development Number of modules Thermal capacity Electric capacity 2 with the possibility of further extension > 350 MW(t) > 100 MW(e) Average fuel enrichment < 20% Fuel campaign Operating life 5-7 years 60 years Engineering consulting in NPP management and maintenance Long-term service and maintenance and spare-parts supply Capacity factor 98% Construction period 3-4 years Rosatom Tech 19

20 2016 Achievements Nuclear Icebreakers Construction icebreaker Arktika is underway. Anticipated commissioning date: 2018 Reactor type: RITM-200 (175 MWt) Reactor plant has been installed on the Arktika icebreaker ZIO-Podolsk has completed assembling the integrated reactor vessel of the second of two 175 MWt reactors for the Arktika icebreaker. Rosatom Tech 20

21 HRD issues NNP personnel training in general (the case of VVER) Experience with Floating NPP Support the emerging countries Rosatom Tech 21

22 E&T Path for the Position of Control Room Operator E&T (in Russia) Path for the Position of Control Room Operator (in Russia) University Specialization University Education On-the-job-training 5-5,5 yrs 1-5 yrs «Nuclear Power Plants and Facilities» Fields of professional competences: Management NPP structure & design Commissioning & maintenance 4 yrs - Bachelor degree 2 yrs - Master degree 5.5 yrs Specialist engineer/specialist NPP 4 yrs BS NPP 4 yrs 2 yrs BS MS NPP The specific of Russia is that, compared to western education system, there is a university specialty Nuclear Power Plants and Facilities 2.Training of NPP operating personnel 22 8

23 VVER NPP Staffing Job distribution (Russian NPP) Rosatom Tech 23

24 One Unit of AES-2006 for Operation Personnel Capacity. The Case of NVPPP-6 Department Staff Number Rosatom Tech 24

25 Essentials of HRD in Emerging Nuclear Countries (1.1) (0.7) NPP Staffing options (VVER) (person/mw) Personnel for Nuclear Programme Nuclear Energy Program Implementing Organization (NEPIO) 50 persons Regulatory body (RB) 70 persons Operating organization (OO) 150 persons Total: 270 persons/country training in Russia (0.49) (0.37) Training in TC of recipient country up to 900 persons Key personnel Training in Russia (operating personnel, mid-level and top managers): up to 200 persons per 1 unit up to 300 persons per 2 unit Rosatom Tech 25

26 The Main Stages of Creating Training and Material Base for Training Center Reactor start-up 96 months The beginning of the Training Centre construction 60 months Completion of the Training Centre 56 months The beginning of full-scope simulator development 55 months The beginning of training in the Training Centre 6 month First criticality 15 months Commissioning The beginning of NPP construction Development of specifications for CBS. The beginning of EMA creation NPP staff recruitment, manning and admission to self-guided work Commissioning of technical training (with the exception of full-scope simulator) 20 months Put full-scope simulator into operation Rosatom Tech 26

27 SMR Deployment Roadmap The integrated development schedule of SMR based on the referential RU Design assignment for SMR SMR Project with R&D implementation 3 years Design documentation development 6 years Production and complete supply of pilot SMR components Construction Operation The integrated development schedule of SMR based on the innovative project Design assignment for SMR SMR Project with R&D implementation Including works supporting fuel composition Design documentation development Production and complete supply of pilot SMR components Operation 7 years Construction 10 years Rosatom Tech 27

28 Personnel for Floating NPP (KLT-40) Staff: 195 (including on-shore) Staff on board: 70 Number of shifts: 3 Operating Shift: 1 FNPP supervisor 2 Unit Supervisor 2 Reactor operators 2 Turbine Operators To organize Floating NPP personnel training the following was developed: Operating personnel instructions; Typical programme of training for Floating NPP personnel for a specific position; Training materials (more than 200 TMs have been developed including thousands of pages in total); Lesson plans; Interactive and 3D models for complex nuclear power facility systems; Control questions on each topic and test questions for the final certification on each course A complete set of documents is uploaded on a server with open access for trainees Rosatom Tech 28

29 Emergency Preparedness and Response of FNPP Ongoing Training To practice work in the crew, each employee in training under the leadership of the unit heads performs procedure for the use of FNPP primary fire-extinguishing equipment actions for the use of personal protective equipment for the skin and respiratory system procedure of using water-fighting equipment organization and procedure for conducting a radiation safety audit organization and procedure for decontamination works. Rosatom Tech 29

30 Roadmap of SMR Implementation and HRD Issues (concept for SVBR) AS start-up Full scope simulator start-up Training material Development: General courses Task Order and Scope of Work development for Analytical Simulator (AS) Training implementation Training material development: NPP Systems & Equipment Development of AS Training with the use of AS Fuel load Workforce analysis & Staffing Plan development Personnel training schedule & Information System development Training start-up Plant Shift Supervisor (14) Unit Shift Supervisor (14) Training start-up Reactor hall shift supervisor (14) Turbine hall shift supervisor (14) Senior reactor operator (14) Senior turbine operator (14) Commissioning personnel Rosatom Tech 30

31 Developing Basis for University Programmes (The IMUSE project in ) Introduction to Nuclear Power, Physics and Small Modular Reactor Technology (by G.I. Toshinskiy) Topics: Fundamentals of Nuclear Reactor Physics Nuclear Chain Fission Reaction Fundamentals The Principle of Nuclear Reactor Operation Classification of Nuclear Reactors The Principal Types of Neutron-Nuclear Interaction, Essential for Fission Chain Reaction Effective Neutron Multiplication Factor in an Infinite Medium Effective Neutron Multiplication Factor in a Finite Size Reactor Neutron-Physical Processes Running on in a Reactor during its Operation Brief Analysis of Nuclear Accidents Physical Principles of Safety Assurance Modular Lead-Bismuth Fast Reactors SVBR- 100 in Nuclear Power Industry Rosatom Tech 31

32 The Rosatom Tech Activity on SMR Technology Training Course on R&D on design, manufacture and qualification activities for HTGR, Russian Federation, 06 November 01 December, 2017 Training Course on HTGR/SMR Project Management Russian Federation, 30 October - 03 November 2017/ Training Course on HTGR/SMR Project Management, Russian Federation, October, SV on SMR s and floating October, SV on floating NPP and fast reactor SMR technology. Training on floating NPP and fast reactor SMR technology The First Crew of the Floating NPP Started Professional Training in St. Petersburg Branch of ROSATOM- CICE&T Training Course The Assessment of Advanced Pressurized Water Reactors Utilization in New-comer Countries The Training Seminar Introduction to the Liquid Metal Fast SMR Technology The Technical Workshop on the topic The Development of Curricula for Training of Foreign Specialists in Small-Power Nuclear Plants in Russia Rosatom Tech 32

33 Conclusions! Challenging Issue: Allocation of Budget for Training Language Barrier Rosatom Tech 33

34 Thank You! شكرا لكم على اهتمامكم Spasibo! (Спасибо!) Rosatom Tech 34