MC6015 MC6025 MC6035. Pushing the boundaries of steel turning. FP/LP MP/RP. ISO Insert Series for Steel Turning TOOLS NEWS.

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1 IO Insert eries for teel Turning TOOL NEW 07.4 Update B96B Item Expansion Pushing the boundaries of steel turning. FP/LP MP/RP

IO Insert eries for teel Turning MC6000 eries for High peed Cutting Delivers outstanding heat and wear the resistance during high speed cutting.

2 IO Insert eries for teel Turning MC6000 eries for High peed Cutting Delivers outstanding heat and wear the resistance during high speed cutting. Machining time can be shortened and number of workpieces per cutting edge can be increased in stable machining. the tandard Grade for teels is a standard grade for steels, and utilizes an optimum CVD coating which is suitable for crater and fl ank wear, thereby achieving general versatility for increased stability. for Interrupted Cutting, Medium to Low peed Cutting By dispersing an impact stress during interrupted machining, controls crack development and achieves a good balance between fracture and welding resistance during low speed cutting. election Criteria Work Material Cutting Mode Grade Application Range IO CVD P teel Continuous Cutting Interrupted Cutting UE605 teel P

$Key Technology Improved urface Finishes Welding Resistance Prevents abnormal fracture and weld chipping.$ CVD Coating Layer Reduces Wear High wear resistance can be achieved due to the thickened Nano-texture TiCN layer.

CVD Coating Layer Reduces Wear High wear resistance can be achieved due to the thickened Nano-texture TiCN layer.

3 Key Technology Improved urface Finishes Welding Resistance Prevents abnormal fracture and weld chipping. The CVD Coating Layer Prevents Crater Wear Flat AlO layer with excellent heat resistance reduces crater wear development. CVD Coating Layer Reduces Wear High wear resistance can be achieved due to the thickened Nano-texture TiCN layer. pecial Carbide ubstrate with Improved Fracture Resistance General Purpose teels Comparison for Coating urface Roughness With an extremely smooth surface, the Black uper Even Coating provides improved surface roughness which results in excellent resistance against adhesion, abnormal damage and weld chipping. (!m) MC6000 eries Coating uper-smooth urface Vertical Axis x 5000 Horizontal Axis x 00 (!m) Vertical Axis x 5000 Horizontal Axis x [Magnifi ed Photo] urface characteristics of the chip breaker. [Magnifi ed Photo] urface characteristics of the chip breaker. ubstrate with Improved Tough Layer The new technology used in ensures a tough edge layer that vastly reduces crack development and fracturing. Coating Layer Coating Layer Tough Layer Tough Layer Newly Developed ubstrate ubstrate

For High peed Cutting Delivers Outstanding Wear Resistance

achieved even at high temperature due to the thickened AlO

Nano-texture Coating Technology The optimized crystal growth,

Growth Condition TOUGH-grip AlO The interface between the

4 For High peed Cutting Delivers Outstanding Wear Resistance even at High Temperatures Better wear resistance can be achieved even at high temperature due to the thickened AlO layer. Nano-texture Coating Technology The optimized crystal growth, Nano-texture coating technology provides outstanding wear and chipping. Nano-texture Coating Image Coating Image Optimized Crystal Growth Condition TOUGH-grip AlO The interface between the layers is controlled at the nano level, allowing the TOUGH-grip layer extremely high levels of adhesion to prevent delamination. TOUGH-grip TiCN Coating Layers with trength and Toughness

For Interrupted Cutting, Medium to Low urface peeds Prevents evere Damage for Increased tability The smooth coating surface provides excellent

Reducing the Effect of evere Fracturing By reducing the tensile stress in the coating layer during interrupted cutting, crack development

$Impact tress when Interrupted Cutting Tensile tress Tensile tress products tend to result in fracturing because impact stress is transmitted$

5 For Interrupted Cutting, Medium to Low urface peeds Prevents evere Damage for Increased tability The smooth coating surface provides excellent welding resistance. With the thickened TiCN, also achieves superior wear resistance for incleased stability. Reducing the Effect of evere Fracturing By reducing the tensile stress in the coating layer during interrupted cutting, crack development caused by impact stress is prevented. Impact tress when Interrupted Cutting Tensile tress Tensile tress products tend to result in fracturing because impact stress is transmitted deep into the coating layer during interrupted cutting. Coating Impact tress when Interrupted Cutting Tensile tress Tensile tress has succeeded in alleviating tensile stress in the coating layer, therefore, cracks that can develop by impact stress can be prevented when interrupted cutting. 4

Chip Breaker ystem for teel Turning Negative Inserts Application Tolerance Chip Breaker Name and Picture Features Cross ection Geometry Finish Cutting M FP Better choice for

A good surface fi nish through the 0 positive high rake angle. 0 0. 0. 0.5 0 0 LP First recommendation for light cutting of carbon and 4 alloy steels table chip control in the light cutting range.

0. 0. 0.5 5 0. 0. Light Cutting M H Alternative chip breaker for light cutting of carbon and 4 alloy steels Can be used at low depth of cuts and high feed rates.

A Alternative chip breaker for light cutting of carbon and 4 alloy steels uperior chip control at small depths of cuts.

maintained even if the feed rate is doubled. 0 0. 0. 0.5 8 8 0.5 0.

$Cutting edge geometry for an optimum balance of sharpness and fracture resistance. 4 0 0. 0. 0.5 5 0.$

6 Chip Breaker ystem for teel Turning Negative Inserts Application Tolerance Chip Breaker Name and Picture Features Cross ection Geometry Finish Cutting M FP Better choice for finish cutting of steel 4 Offers good chip control in wide cutting conditions table chip control in wide range. Available to both general and low carbon steel cuttings. A good surface fi nish through the 0 positive high rake angle LP First recommendation for light cutting of carbon and 4 alloy steels table chip control in the light cutting range. The curved edge allows smooth chip discharge Light Cutting M H Alternative chip breaker for light cutting of carbon and 4 alloy steels Can be used at low depth of cuts and high feed rates. The curved edge allows smooth chip discharge. Recommended for work materials in the 60 50HB range. A Alternative chip breaker for light cutting of carbon and 4 alloy steels uperior chip control at small depths of cuts. Wavy cutting edge is ideal for copying and back turning. Recommended for work materials in the 00 00HB range W Wiper insert for light cutting of carbon and alloy steels 4 In comparison to conventional chip breakers, the surface fi nish is maintained even if the feed rate is doubled MP First recommendation for medium cutting of carbon and 5 alloy steels uitable for medium to light cutting. Chip breaker geometry suitable for copying and back turning. Cutting edge geometry for an optimum balance of sharpness and fracture resistance MA Alternative chip breaker for medium cutting of carbon and 5 alloy steels Ideal for general-purpose use. Positive land provides sharp cutting action. mooth chip control for low-carbon steels, etc Medium Cutting M MH First recommendation for rough cutting of mild steel Alternative chip breaker for medium cutting of 5 carbon and alloy steels Flat land offers high edge strength tandard First recommendation for medium cutting of cast iron Alternative chip breaker for medium cutting of carbon and alloy steels Flat land offers high edge strength MW Wiper insert for medium cutting carbon and alloy 5 steels In comparison to conventional chip breakers, the surface fi nish is maintained even if the feed rate is doubled

7 Application Tolerance Chip Breaker Name and Picture Features Cross ection Geometry Rough Cutting M RP First recommendation for rough cutting of carbon and 7 alloy steels For interrupted cuts and removing scale. Good balance of cutting edge strength and low cutting resistance because of a suitable rake angle Positive Inserts Application Tolerance Chip Breaker Name and Picture Features Cross ection Geometry Finish Cutting M M FP FV First recommendation for finish cutting of carbon and alloy steels The protuberance at the tip of the chip breaker controls chips even at small depths of cut. Corner strength is maintained to prevent abnormal fracturing. 5 Positive Insert Finish cutting of carbon steel, alloy steel and mild steel uitable for low depths of cut and low feed rates. harp cutting edge and low resistance design achieves excellent cutting performance. Positive Insert M LP First recommendation for light cutting of carbon and alloy steels Excellent cutting edge sharpness due to the large rake angle. Prevents chip welding of the insert to ensure good surface fi nishes. Optimized chip breaker realizes a wide range of chip control. 5 Positive Insert Light Cutting M V Light cutting of carbon steel, alloy steel and mild steel Large rake angle provides sharp cutting action. A peninsular dot ensures chip control at depths of cut under mm. Positive Insert M W Wiper insert for light cutting of carbon steel, alloy steel, mild steel In comparison to conventional chip breakers, the surface fi nish is maintained even if the feed rate is doubled. Positive Insert M MP First recommendation for medium cutting of carbon and alloy steels The wide pocket reduces vibration and chip jamming and also prevents increases in cutting resistance even at high depths of cut. 5 Positive Insert Medium Cutting M MV Medium cutting of carbon steel, alloy steel and mild steel A positive insert and large rake angle achieves sharp cutting edge performance. Double chip breakers in the rake face give a wide range of chip control. 5 Positive Insert M MW Wiper insert for medium cutting of carbon steel, alloy steel, mild steel In comparison to conventional chip breakers, the surface fi nish is maintained even if the feed rate is doubled. Positive Insert

8 IO Insert eries for teel Turning // Negative Inserts (With hole) M Class Finish Light Light Light Light FP LP H A W CNMG D (Wiper) Medium Medium Medium Medium Medium Rough MP MA MH tandard MW RP 80º tock D CNMG040-FP F a a CNMG0404-FP F a a CNMG0408-FP F a a CNMG0404-LP L a a a CNMG0408-LP L a a a CNMG04-LP L a a a CNMG0404-H L a a CNMG0408-H L a a CNMG04-H L a a CNMG0404-A L a a CNMG0408-A L a a CNMG04-A L a a CNMG0404-W L a CNMG0408-W L a CNMG04-W L a tock (Wiper) D CNMG0404-MP M a a a CNMG0408-MP M a a a CNMG04-MP M a a a CNMG046-MP M a a a CNMG60608-MP M a CNMG606-MP M a CNMG6066-MP M a CNMG0404-MA M a a CNMG0408-MA M a a a CNMG04-MA M a a a CNMG60608-MA M a a a CNMG606-MA M a a a CNMG6066-MA M a a a CNMG906-MA M a a a CNMG9066-MA M a a a CNMG0408-MH M a a a CNMG04-MH M a a a CNMG606-MH M a a a CNMG906-MH M a a a CNMG09T04 M a a CNMG09T08 M a a CNMG0404 M a a CNMG0408 M a a a CNMG04 M a a a CNMG046 M a a CNMG60608 M a a a CNMG606 M a a a CNMG6066 M a a a CNMG90608 M a a a CNMG906 M a a a CNMG9066 M a a a CNMG0408-MW M a a CNMG04-MW M a a CNMG0408-RP R a a a CNMG04-RP R a a a CNMG046-RP R a a a CNMG606-RP R a a a CNMG6066-RP R a a a CNMG906-RP R a a a CNMG9066-RP R a a a a : Inventory maintained in Japan.

9 Negative Inserts (With hole) M Class Finish Light Light Light Light Medium FP LP H A W MP DNMG D (Wiper) Medium Medium Medium Medium Rough 55º MA MH tandard MW RP tock D DNMG5040-FP F a a DNMG50404-FP F a a DNMG50408-FP F a a DNMG5060-FP F a a DNMG50604-FP F a a DNMG50608-FP F a a DNMG0404-LP L a a a DNMG0408-LP L a a a DNMG50404-LP L a a a DNMG50408-LP L a a a DNMG504-LP L a a a DNMG50604-LP L a a a DNMG50608-LP L a a a DNMG506-LP L a a a DNMG50404-H L a a DNMG50408-H L a a DNMG504-H L a a DNMG50404-A L a a DNMG50408-A L a a DNMG504-A L a a DNMX0404-W L a DNMX0408-W L a DNMX50404-W L a DNMX50408-W L a DNMX504-W L a DNMX50604-W L a DNMX50608-W L a DNMX506-W L a (Wiper) tock D DNMG50404-MP M a a a DNMG50408-MP M a a a DNMG504-MP M a a a DNMG5046-MP M a a a DNMG50604-MP M a a a DNMG50608-MP M a a a DNMG506-MP M a a a DNMG5066-MP M a a a DNMG0404-MA M a a DNMG0408-MA M a a DNMG04-MA M a a DNMG50404-MA M a a DNMG50408-MA M a a a DNMG504-MA M a a a DNMG50604-MA M a a DNMG50608-MA M a a a DNMG506-MA M a a a DNMG50408-MH M a a a DNMG504-MH M a a a DNMG50608-MH M a a a DNMG506-MH M a a a DNMG50404 M a a DNMG50408 M a a a DNMG504 M a a a DNMG5046 M a a a DNMG50604 M a a DNMG50608 M a a a DNMG506 M a a a DNMG5066 M a a a DNMX50408-MW M a DNMX504-MW M a DNMX50608-MW M a DNMX506-MW M a DNMG50408-RP R a a a DNMG504-RP R a a a DNMG5046-RP R a a a DNMG50608-RP R a a a DNMG506-RP R a a a DNMG5066-RP R a a a

10 IO Insert eries for teel Turning // Negative Inserts (With hole) M Class RNMG D Medium Finish Light Medium Medium tandard FP LP MP MA NMG D Medium Medium Rough MH tandard RP 90º tock D RNMG0400 M a a tock D NMG0404-FP F a a NMG0408-FP F a a NMG0404-LP L a a a NMG0408-LP L a a a NMG04-LP L a a a NMG0404-MP M a a a NMG0408-MP M a a a NMG04-MP M a a a NMG0404-MA M a a NMG0408-MA M a a a NMG04-MA M a a a NMG506-MA M a a a NMG5066-MA M a a a NMG906-MA M a a a NMG9066-MA M a a a NMG0408-MH M a a a NMG04-MH M a a a NMG09004 M a a NMG09008 M a a NMG0404 M a a NMG0408 M a a a NMG04 M a a a NMG046 M a a a NMG040 M a a a NMG506 M a a a NMG5066 M a a a NMG906 M a a a NMG9066 M a a a NMG0408-RP R a a a NMG04-RP R a a a NMG046-RP R a a a NMG506-RP R a a a NMG5066-RP R a a a NMG906-RP R a a a NMG9066-RP R a a a a : Inventory maintained in Japan.

11 Negative Inserts (With hole) M Class Finish Light Light Light Light FP LP H A W TNMG D (Wiper) Medium Medium Medium Medium Medium Rough MP MA MH tandard MW RP 60º tock D TNMG6040-FP F a a TNMG60404-FP F a a TNMG60408-FP F a a TNMG60404-LP L a a a TNMG60408-LP L a a a TNMG604-LP L a a a TNMG0408-LP L a a a TNMG04-LP L a a a TNMG60404-H L a a TNMG60408-H L a a TNMG60404-A L a a TNMG60408-A L a a TNMX60404-W L a TNMX60408-W L a tock (Wiper) D TNMG60404-MP M a a a TNMG60408-MP M a a a TNMG604-MP M a a a TNMG0408-MP M a a a TNMG04-MP M a a a TNMG60404-MA M a a TNMG60408-MA M a a a TNMG604-MA M a a a TNMG0408-MA M a a a TNMG04-MA M a a a TNMG60408-MH M a a a TNMG604-MH M a a a TNMG0408-MH M a a a TNMG04-MH M a a a TNMG004 M a a TNMG008 M a a TNMG6004 M a a TNMG6008 M a a TNMG60404 M a a TNMG60408 M a a a TNMG604 M a a a TNMG6046 M a a a TNMG0404 M a a a TNMG0408 M a a a TNMG04 M a a a TNMG046 M a a a TNMG70608 M a a a TNMG706 M a a a TNMX60408-MW M a TNMX604-MW M a TNMG60408-RP R a a a TNMG604-RP R a a a TNMG0408-RP R a a a TNMG04-RP R a a a TNMG046-RP R a a a TNMG706-RP R a a a TNMG7066-RP R a a a

12 IO Insert eries for teel Turning // Negative Inserts (With hole) M Class Finish Light Light Light FP LP H A VNMG D Medium Medium Medium Medium 5º MP MA MH tandard tock D VNMG6040-FP F a a VNMG60404-FP F a a VNMG60408-FP F a a VNMG60404-LP L a a a VNMG60408-LP L a a a VNMG60404-H L a a VNMG60408-H L a a VNMG60404-A L a a VNMG60408-A L a a tock D VNMG60404-MP M a a a VNMG60408-MP M a a a VNMG604-MP M a a a VNMG60404-MA M a a VNMG60408-MA M a a a VNMG60408-MH M a a a VNMG60404 M a a VNMG60408 M a a a VNMG604 M a a a a : Inventory maintained in Japan.

13 Negative Inserts (With hole) M Class Finish Light Light Light Light FP LP H A W WNMG 80º D (Wiper) Medium Medium Medium Medium Medium Rough MP MA MH tandard MW RP (Wiper) tock D tock D WNMG08040-FP F a a WNMG FP F a a WNMG FP F a a WNMG06T04-LP L a a a WNMG06T08-LP L a a a WNMG LP L a a a WNMG LP L a a a WNMG LP L a a a WNMG LP L a a a WNMG0804-LP L a a a WNMG H L a a WNMG H L a a WNMG0804-H L a a WNMG A L a a WNMG A L a a WNMG0804-A L a a WNMG W L a WNMG W L a WNMG W L a WNMG W L a WNMG0804-W L a WNMG06T04-MP M a a a WNMG06T08-MP M a a a WNMG06T-MP M a a a WNMG MP M a a a WNMG MP M a a a WNMG0604-MP M a a a WNMG MP M a a a WNMG MP M a a a WNMG0804-MP M a a a WNMG08046-MP M a a a WNMG MA M a a WNMG MA M a a WNMG0604-MA M a a WNMG MA M a a WNMG MA M a a a WNMG0804-MA M a a a WNMG MH M a a a WNMG0804-MH M a a a WNMG M a a WNMG M a a a WNMG0804 M a a a WNMG MW M a a WNMG0604-MW M a a WNMG MW M a a WNMG0804-MW M a a WNMG RP R a a a WNMG0804-RP R a a a

14 IO Insert eries for teel Turning // 5 Positive Inserts (With hole) M Class VBMT WBMT 5º 80º D D AN 5 Finish Light Medium Medium FP LP MP MV MV Medium tock AN 5 D VBMT00-FP F a a VBMT004-FP F a a VBMT008-FP F a a VBMT60404-FP F a a VBMT60408-FP F a a VBMT004-LP L a a VBMT008-LP L a a VBMT60404-LP L a a VBMT60408-LP L a a VBMT60404-MP M a a VBMT60408-MP M a a VBMT004-MV M a VBMT008-MV M a VBMT60404-MV M a VBMT60408-MV M a tock D WBMTL00R-MV M a WBMTL00L-MV M a WBMTL004R-MV M a WBMTL004L-MV M a a : Inventory maintained in Japan.

15 Positive Inserts (With hole) M Class CCMT D Finish Light Light Light Medium Medium FP LP V W MP MV 80º AN (Wiper) Medium Finish Light Medium Medium MW FP LP MP MV DCMT D 55º AN (Wiper) tock D tock D CCMT0600-FP F a a CCMT06004-FP F a a CCMT09T0-FP F a a CCMT09T04-FP F a a CCMT09T08-FP F a a CCMT06004-LP L a a CCMT06008-LP L a a CCMT09T04-LP L a a CCMT09T08-LP L a a CCMH0600-V L a CCMH06004-V L a CCMT0600-W L a a CCMT06004-W L a a CCMT09T0-W L a a CCMT09T04-W L a a CCMT06004-MP M a a CCMT06008-MP M a a CCMT09T04-MP M a a CCMT09T08-MP M a a CCMT0404-MP M a a CCMT0408-MP M a a CCMT04-MP M a a CCMH0600-MV M a CCMH06004-MV M a CCMT06004-MW M a a CCMT06008-MW M a a CCMT09T04-MW M a a CCMT09T08-MW M a a CCMT0404-MW M a a CCMT0408-MW M a a DCMT0700-FP F a a DCMT07004-FP F a a DCMTT0-FP F a a DCMTT04-FP F a a DCMTT08-FP F a a DCMT07004-LP L a a DCMT07008-LP L a a DCMTT04-LP L a a DCMTT08-LP L a a DCMT07004-MP M a a DCMT07008-MP M a a DCMTT04-MP M a a DCMTT08-MP M a a DCMT50404-MP M a a DCMT50408-MP M a a DCMT0700-MV M a DCMT07004-MV M a DCMT07008-MV M a DCMTT0-MV M a DCMTT04-MV M a DCMTT08-MV M a

16 IO Insert eries for teel Turning // Positive Inserts (With hole) M Class RCMX D Medium Rough tandard RR AN Finish Light Medium CMT D FP LP MP 90º tock AN D RCMX00M0 M a RCMX04M0 M a RCMX606M0 M a RCMX006M0 M a RCMX606M0-RR R a RCMX006M0-RR R a tock D CMT09T04-FP F a a CMT09T08-FP F a a CMT09T04-LP L a a CMT09T08-LP L a a CMT09T04-MP M a a CMT09T08-MP M a a CMT0404-MP M a a CMT0408-MP M a a a : Inventory maintained in Japan.

17 Positive Inserts (With hole) M Class TCMT D Finish Light Medium FP LP MP 60º VCMT D AN Finish Finish Light Light Medium Medium FP FV LP V MP MV 5º tock AN D TCMT0900-FP F a a TCMT09004-FP F a a TCMT00-FP F a a TCMT004-FP F a a TCMT6T04-FP F a a TCMT09004-LP L a a TCMT09008-LP L a a TCMT004-LP L a a TCMT008-LP L a a TCMT6T04-LP L a a TCMT6T08-LP L a a TCMT09004-MP M a a TCMT09008-MP M a a TCMT004-MP M a a TCMT008-MP M a a TCMT004-MP M a a TCMT6T04-MP M a a TCMT6T08-MP M a a TCMT6T-MP M a a tock D VCMT00-FP F a a VCMT004-FP F a a VCMT60404-FP F a a VCMT60408-FP F a a VCMT0800-FV F a VCMT08004-FV F a VCMT004-LP L a a VCMT008-LP L a a VCMT60404-LP L a a VCMT60408-LP L a a VCMT0800-V L a VCMT08004-V L a VCMT60404-MP M a a VCMT60408-MP M a a VCMT604-MP M a a VCMT0800-MV M a VCMT08004-MV M a

18 IO Insert eries for teel Turning // Positive Inserts (With hole) M Class TPMH D V Light MV Medium CPMH 80º D AN 60º WPMT 80º D AN Light Medium Medium V MV MV tock AN D CPMH0800-V L a CPMH08004-V L a CPMH0900-V L a CPMH09004-V L a CPMH09008-V L a CPMH08004-MV M a CPMH08008-MV M a CPMH09004-MV M a CPMH09008-MV M a tock D TPMH0800-V L a TPMH08004-V L a TPMH0900-V L a TPMH09004-V L a TPMH00-V L a TPMH004-V L a TPMH008-V L a TPMH600-V L a TPMH6004-V L a TPMH6008-V L a TPMH0800-MV M a TPMH08004-MV M a TPMH0900-MV M a TPMH09004-MV M a TPMH09008-MV M a TPMH00-MV M a TPMH004-MV M a TPMH008-MV M a TPMH6004-MV M a TPMH6008-MV M a WPMT0400-MV M a WPMT04004-MV M a WPMT06004-MV M a WPMT06008-MV M a a : Inventory maintained in Japan.

19 P Recommended Cutting Conditions Negative Inserts (For External Turning) Work Material Hardness Cutting Range Grade Carbon and Alloy teel 80 80HB Finish Cutting Light Cutting Medium Cutting Rough Cutting General Cutting Unstable Cutting General Cutting Unstable Cutting General Cutting Unstable Cutting General Cutting Unstable Cutting FP FP LP,H,A W LP,H,A LP Chip Breaker MP MA MH tandard MW MP MA MH tandard MW MP MA MH tandard vc (m/min) f (mm/rev) RP RP RP ap Positive Inserts (For External Turning) Work Material Hardness Cutting Range Grade P General Cutting FP,FV Finish Cutting Unstable Cutting FP,FV Mild teel Carbon and Alloy teel Carbon and Alloy teel 80HB 80 80HB 80 50HB Light Cutting Medium Cutting Finish Cutting Light Cutting Medium Cutting Medium Cutting General Cutting Unstable Cutting General Cutting Unstable Cutting General Cutting Unstable Cutting General Cutting Unstable Cutting General Cutting Unstable Cutting General Cutting Unstable Cutting LP LP,V MP MP,MV FP,FV FP,FV Chip Breaker vc (m/min) f (mm/rev) LP W LP,V W MP MW MP,MV MW MP MP,MV Recommended cutting conditions for 5º/7º/º positive inserts are provided as a guideline only. * Verify the recommended conditions for each boring bar as cutting conditions for internal machining will vary depending on the length of overhang. ap 8

$Interrupted Machining of AII 050 It is possible to machine up to 00 pieces without fracturing. 0 Fracture 50 00 50 Number of Machined Parts (pcs.$

20 IO Insert eries for teel Turning Cutting Performance Interuppted Machining of AII 440 f=0. mm/rev A B C f=0.5 mm/rev Cutting Time (min) <Cutting Conditions> Work Material : AII 440 Insert : CNMG0408-oo Cutting peed : 00 m/min Depth of Cut : mm Cutting Mode : Dry Cutting Interrupted Machining of AII 050 It is possible to machine up to 00 pieces without fracturing. 0 Fracture Number of Machined Parts (pcs.) Times Tool Life <Cutting Conditions> Work Material : AII 050 Insert : WNMG0804-oo Cutting peed : 0 m/min Feed Rate : 0. mm/rev Depth of Cut :. mm Cutting Mode : Dry Cutting VB=0.9 mm 45 pieces 00 pieces 9

Continuous Cutting of Bearing teel Wear VB 0.40 B 0.

00 0 4 6 8 0 4 6 8 0 Cutting Time (min) Cutting Time: 8

Inserts : CNMG0408-oo Cutting peed : 00 m/min Feed Rate

5 mm Cutting Mode : Wet Cutting Cutting Time: 0 min

$fracture resistance and prevents crack development *$ Cutting edge after 000 times of impacts <Cutting

21 Continuous Cutting of Bearing teel Wear VB 0.40 B 0.5 A Cutting Time (min) Cutting Time: 8 min A B <Cutting Conditions> Work Material : AII 500 Inserts : CNMG0408-oo Cutting peed : 00 m/min Feed Rate : 0. mm/rev Depth of Cut :.5 mm Cutting Mode : Wet Cutting Cutting Time: 0 min Cutting Time: 6 min Performance Evaluation During Interrupted Turning of AII 4 Provides outstanding fracture resistance and prevents crack development * Cutting edge after 000 times of impacts <Cutting Conditions> Work Material : AII 4 Inserts : CNMG0408-oo Cutting peed : 00 m/min Feed Rate : 0.5 mm/rev Depth of Cut :.5 mm Cutting Mode : Wet Cutting 0

IO Insert eries for teel Turning Examples of Usage Insert CNMG0408-H Carbon teel (External Turning) Carbon teel

4 Depth of Cut.0.0.0.4 Cutting Mode Wet Cutting Wet Cutting -H -MA VB=0.0mm VB=0.4mm VB=0.8mm VB=0.

achieved. times longer tool life during high speed cutting.

Conditions Cutting peed (m/min) 70 00 Feed Rate (mm/rev) 0.5 0.5 Depth of Cut 0.5.0 Cutting Mode Wet Cutting Wet Cutting -LP -RP VB=0.

$life. is resistant to sudden fracturing so could achieve.5 times longer tool life.$ Insert DNMG50408-MA DNMG50408-A AII 500+A8 AII 04 (External Copy Turning) (External, Face Turning) Workpiece 500 A8

Insert DNMG50408-MA DNMG50408-A AII 500+A8 AII 04 (External Copy Turning) (External, Face Turning) Workpiece 500 A8

0.5 0. Depth of Cut.0 0.5.5 Cutting Mode Wet Cutting Wet Cutting -MA -A Number of Machined Parts (pcs. /corner) VB=0.

22 IO Insert eries for teel Turning Examples of Usage Insert CNMG0408-H Carbon teel (External Turning) Carbon teel (External Turning) DNMG504-MA Workpiece Cutting Conditions Cutting peed (m/min) Feed Rate (mm/rev) Depth of Cut Cutting Mode Wet Cutting Wet Cutting -H -MA VB=0.0mm VB=0.4mm VB=0.8mm VB=0.mm Results 00 pieces 55 pieces 00 pieces 400 pieces could use increased cutting conditions and gave double tool life. achieved. times longer tool life during high speed cutting. Insert TNMG60404-LP AII W-0 (External, Face Turning) AII 045 (External Turning) DNMG50408-RP Workpiece Cutting Conditions Cutting peed (m/min) Feed Rate (mm/rev) Depth of Cut Cutting Mode Wet Cutting Wet Cutting -LP -RP VB=0.5mm VB=0.4mm Number of Machined Parts (pcs. /corner) VB=0.9mm Results pieces 90 pieces 50 pieces produced a good surface fi nish and provided a longer tool life. is resistant to sudden fracturing so could achieve.5 times longer tool life. Insert DNMG50408-MA DNMG50408-A AII 500+A8 AII 04 (External Copy Turning) (External, Face Turning) Workpiece 500 A8 Cutting Conditions Cutting peed (m/min) 0 90 Feed Rate (mm/rev) Depth of Cut Cutting Mode Wet Cutting Wet Cutting -MA -A Number of Machined Parts (pcs. /corner) VB=0.9mm Number of Machined Parts (pcs. /corner) VB=0.6mm Results achieved longer tool life when machining composite materials. 60 pieces 0 pieces The examples shown are actual applications and can differ from the recommended cutting conditions. is resistant to sudden fracturing so could achieve.5 times longer tool life.

23 Insert WNMG MP WNMG LP AII 055 (External, Face Turning) AII 440 (External, Face Turning) Workpiece Cutting Conditions Cutting peed (m/min) Feed Rate (mm/rev) 80(External) 00(Face Turning) 0.6(External) 0.7(Face Turning) Depth of Cut Cutting Mode Wet Cutting Wet Cutting -MP -LP Results 0 pieces 0 pieces 70 pieces 8 pieces achieved longer tool life due to its excllent wear resistance achieved.6 times longer tool life. Insert CNMG0408-MP AII 45H (Face Turning) AII H (External Turning) CNMG0408-MP Workpiece Cutting Conditions Cutting peed (m/min) 80 0 Feed Rate (mm/rev) Depth of Cut.0 Cutting Mode Wet Cutting Wet Cutting -MP -MP (Number of Pieces: 0) (Number of Pieces: 0) Results Fractured after 5 pieces Life extended to 40 pieces. 60 pieces machined 60 pieces machined achieved longer tool life compared to a conventional insert due to its excellent chipping resistance. exhibited substantially less wear after machining the same number of pieces. Insert CNMG0408-MP WNMG RP Cr-Mo teel (External Turning) AII 045 (External, Face Turning) Workpiece ø5.5mm.0mm 5.0mm Cutting Conditions Cutting peed (m/min) Feed Rate (mm/rev) Depth of Cut.0. Cutting Mode Wet Cutting Wet Cutting -MP -RP Results Fractured after machining 85 pieces After machining 555 pieces 8 pieces 67 pieces tool life was times longer than conventional grades. achieved. times longer tool life due to its excellent welding resistance. The examples shown are actual applications and can differ from the recommended cutting conditions.

/ / New CVD Coated Carbide Grade for teels // For Your afety adon't handle inserts and chips without gloves.

aplease use safety covers and wear safety glasses. awhen using compounded cutting oils, please take fire precautions.

CTI Tower 4th Floor, 9/ Ratchadapisek Road, Klongtoey, Klongtoey, Bangkok, 00 Thailand Tel : +66-66-870 Fax : +66-66-875 Thailand

, unit G6-B and G6-C, Tambon Pluak Daeng, Rayong 40 Thailand Tel : +66-895-5658 Fax : +66-895-5659 Indonesia Representative Office

Jatiwangi, Cikarang, Bekasi Indonesia 750 Tel : +6--469 Fax : +6--4745 Hanoi Representative Office 60B 6th Floor Giang Vo Lake

Nakorn Industrial Estate Phase 9 700/84 Moo 5,Tambon Nongkakha, Amphur Phanthong, Chonburi, 060 Thailand Tel : +66-8-078 Fax :

24 / / New CVD Coated Carbide Grade for teels // For Your afety adon't handle inserts and chips without gloves. aplease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aplease use safety covers and wear safety glasses. awhen using compounded cutting oils, please take fire precautions. awhen attaching inserts or spare parts, please use only the correct wrench or driver. MMC Hardmetal (Thailand) Co., Ltd. CTI Tower 4th Floor, 9/ Ratchadapisek Road, Klongtoey, Klongtoey, Bangkok, 00 Thailand Tel : Fax : Thailand Rayong Branch 4/ Moo4 EIE Plaza, st Floor., unit G6-B and G6-C, Tambon Pluak Daeng, Rayong 40 Thailand Tel : Fax : Indonesia Representative Office MM00 Industrial Town Jl. Jawa Blok GG-6 No. Jatiwangi, Cikarang, Bekasi Indonesia 750 Tel : Fax : Hanoi Representative Office 60B 6th Floor Giang Vo Lake View Building, D0 Giang Vo, Ba Dinh District, Hanoi, Vietnam Tel : Fax : Thailand Amata Nakorn Branch Amata Nakorn Industrial Estate Phase 9 700/84 Moo 5,Tambon Nongkakha, Amphur Phanthong, Chonburi, 060 Thailand Tel : Fax : ingapore Branch Ubi Avenue, #05-4 Vertex, ingapore Tel : Fax : Ho Chi Minh Representative Office 05 th Floor ROC, A-4A Ton Duc Thang, Ben Nghe, Dist., Ho Chi Minh City, Vietnam Tel : Fax : (Tools specifications subject to change without notice.) EXP-4-E T( - )

LS MS RS TOOLS NEWS. The new high Al-rich (Al,Ti)N single layer coating significantly reduces edge fracturing.

$LS MS RS TOOLS NEWS. The new high Al-rich (Al,Ti)N single layer coating significantly reduces edge fracturing.$ TOOL NEW 2016.10 Update IO Turning Inserts for Difficult to Cut Materials B214B eries Expansion The new high Al-rich (Al,Ti)N single layer coating significantly reduces edge fracturing. MP9005 MT9005 MT9015