Insert Styles Positive CCMT, DCMT, RCMT, SCMT, TCMT, TPMR, VBMT Negative CNMA/CNMG, DNMA/DNMG, HNMG, SNMA/SNMG, TNMA/TNMG, VNMG, WNMA/WNMG
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- Jemimah Johns
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1 New Turning s for Gray and Ductile Cast Iron s - Maximum wear resistance in gray and ductile cast iron - General purpose applications in gray and ductile cast iron. Suit able for continuous to interrupted machining. Features Special Black Rush alumina CVD coating eliminates flaking and crater wear. Post coat surface treatment reduces build up and provides longer, more consistent tool life. Insert Styles Positive CCMT, DCMT, RCMT, SCMT, TCMT, TPMR, VBMT Negative CNMA/CNMG, DNMA/DNMG, HNMG, SNMA/SNMG, TNMA/TNMG, VNMG, WNMA/WNMG Insert Sizes 1/4 IC 3/8 IC 1/2 IC 5/8 IC 3/4 IC 1 IC Ingersoll has recently applied innovative and creative technologies in developing BLACKRUSH, a new series of cast iron turning grades. CVD-coated grades and feature a stable substrate, strengthened coating layer and special post-coat treatment. The result is exceptional chipping resistance thanks to the superior bond between the substrate and the coating layer. All BLACKRUSH inserts feature a new coating technology which contains a special Al2O3 outer layer that maximizes hardness while providing thermal stability, an important consideration when machining cast iron especially at high cutting speeds. Following this alumina coating process, a special surface treatment is applied that greatly reduces friction, cutting force and build-up on the insert cutting edge. The result is stable and consistent tool life and an excellent surface finish on the work piece. provides maximum wear resistance making it the ideal choice for both gray and ductile cast iron in high speed applications, while delivers excellent all-around performance in these same materials while adding additional toughness for continuous to interrupted turning applications. Together, these grades provide a perfect combination of mechanical shock and heat/wear resistance in high speed machining of gray cast iron or ductile cast iron, allowing customers to achieve remarkable tool life and productivity in turning and boring applications. PAGE 1 OF 5
2 Application Range: Speed (sfm) Cast Iron Surface Treatment Al2O3 TiCN Carbide Substrate (Micro Structure Insert picture) Feed (ipr) Application: ISO Range Application K05-K20 K10-K30 For high speed machining of gray and ductile cast iron - Excellent wear resistant coated grade assures optimum performance in high speed continous machining of cast iron For general machining of gray and ductile cast iron - Improved chipping resistance and higher toughness during interrupted cutting thanks to coating layer s strong binding force - For continuous and interrupted machining of gray and ductile cast iron Choice By Shape Of Workpiece: Continuous cutting Severe interrupted cutting PAGE 2 OF 6
3 1. Test results Material Component V(sfm) f(ipr) Gray Cast Iron Ductile Cast Iron Depth Of Cut (inch) Piston Ring Ext & Pulley Brake Disc Pressure Plate Machine Component Operation Coolant Insert Designation Finishing Finishing & & Ext Turning Pump & Continuous Cut & Ext & Finishing Collar Int & Continous Differential Cace Ext turning WNMG431(0804) MT DNMG442(150608) SNMA432(1208) WNMA432(0808) WNMA432(0808) SNMA432(1208) CNMG433(120412) RT SNMG432(1208) RT SNMG432(1208) RT CNMG432(1208) CNMA432(1208) CNMA432(1208) SNMA432(1208) Tool Life (pcs/corner) % 22% 126% 67% 131% 34% 14% 170% 17% 5% Equal 20% 16% PAGE 3 OF 6
4 1. Test results Material Component V(sfm) f(ipr) Gray Cast iron Ductile Cast iron Brake Disc Drum Depth Of Cut (inch) Fly Wheel Brake Drum Bottom Housing Differential Case Hub Rear Hub Operation Coolant Insert Designation Int Turning Int Turning Int turning & Finishing Ext Turning CNMG433(120412) RT CNMA433(120412) WNMG433(080412) RT CNMG433(120412) CNMG433(120412) CNMG432(1208) CNMG432(1208) CNMA432(1208) CNMG432(1208) CNMA433(120412) TNMG332(1608) DNMG442(150608) CNMA433(120412) CNMA433(120412) CNMG433(120412) MT Tool Life (pcs/corner) 37% 29% 50% 42% 33% 44% 100% 33% 50% 44% 33% 50% 32% 17% 13% PAGE 4 OF 6
5 item list CCMT21.51(060204) MT CCMT21.52(060208) MT CCMT32.51(09T304) FG CCMT32.51(09T304) MT CCMT32.52(09T308) FG CCMT32.52(09T308) MT CCMT32.52(09T308) WT CCMT431(1204) MT CCMT432(1208) FG CCMT432(1208) MT CCMT433(120412) MT CNMA431(1204) CNMA432(1208) CNMA432(1208) WT CNMA433(120412) CNMA434(120416) CNMA543(160612) CNMA544(160616) CNMA642(190608) CNMA643(190612) CNMA644(190616) CNMG322(090308) CNMG322(090308) MT CNMG431(1204) CNMG431(1204) MT CNMG432(1208) CNMG432(1208) MC CNMG432(1208) MT CNMG432(1208) RT CNMG432(1208) WT CNMG433(120412) CNMG433(120412) MT CNMG433(120412) RT CNMG433(120412) WT CNMG434(120416) RT CNMG542(160608) MT CNMG543(160612) MT CNMG543(160612) RT CNMG544(160616) RT CNMG642(190608) CNMG642(190608) MT Marked : Standard item CNMG642(190608) RT CNMG643(190612) CNMG643(190612) MT CNMG643(190612) RT CNMG644(190616) RT CNMM432(1208) RH DCMT21.51(11T304) MT DCMT21.52(11T308) MT DCMT21.53(11T312) MT DNMA432(1508) DNMA433(150412) DNMA442(150608) DNMA443(150612) DNMG332(1108) MT DNMG333(110412) MT DNMG431(1504) DNMG431(1504) MT DNMG432(1508) DNMG432(1508) MT DNMG432(1508) RT DNMG432(1508) WS DNMG433(150412) DNMG433(150412) RT DNMG441(150604) DNMG441(150604) MT DNMG442(150608) DNMG442(150608) MT DNMG442(150608) RT DNMG443(150612) DNMG443(150612) MT DNMG443(150612) RT HNMG432(0508) GU HNMG643(100612) GU KNUX3331(1605) R11 KNUX3332(160410) R11 RCMT10T300 MT RCMT1200 MT RCMT MT RCMX RCMX1200 RCMX RCMX RCMX0700 RCMX SCMT32.51(09T304) MT SCMT32.52(09T308) MT SCMT431(1204) MT SCMT432(1208) MT SCMT433(120412) MT SNMA432(1208) SNMA433(120412) SNMA434(120416) SNMA543(150612) SNMA544(150616) SNMA643(190612) SNMA644(190616) SNMA856(0724) SNMA866(0924) SNMG431(1204) SNMG432(1208) SNMG432(1208) MT SNMG432(1208) RT SNMG433(120412) SNMG433(120412) MT SNMG433(120412) RT SNMG642(190608) SNMG643(190612) SNMG643(190612) RT TCMT731(090204) MT TCMT732(090208) MT TCMT21.51(110204) MT TCMT21.52(110208) MT TCMT32.51(16T304) MT TCMT32.52(16T308) MT TCMT32.53(16T312) MT TNMA331(1604) TNMA332(1608) TNMA333(160412) TNMA334(160416) TNMA432(2208) TNMA433(220412) TNMA434(220416) TNMG331(1604) TNMG331(1604) MT PAGE 5 OF 6
6 item list TNMG332(1608) TNMG332(1608) MT TNMG332(1608) RT TNMG333(160412) MT TNMG333(160412) RT TNMG431(2204) TNMG432(2208) TNMG432(2208) MT TNMG432(2208) RT TNMG433(220412) TNMG433(220412) RT TNMG434(220416) TPMR732(090208) TPMR221(110304) TPMR222(110308) TPMR321(160304) TPMR322(160308) TPMR432(2208) TPMT221(110304) FG VBMT331(1604) MT VBMT332(1608) MT VBMT333(160412) MT VNMG2.531(1304) MT VNMG2.532(1308) MT VNMG331(1604) VNMG332(1608) VNMG332(1608) MT VNMG333(160412) WNMA332(0608) WNMA333(060412) WNMA432(0808) WNMA433(080412) WNMA434(080416) WNMG331(0604) MT WNMG332(0608) MT WNMG332(0608) WT WNMG333(060412) WT WNMG333(060412) MT WNMG431(0804) WNMG431(0804) MT WNMG432(0808) WNMG432(0808) MT WNMG432(0808) RT WNMG432(0808) WT WNMG433(080412) WNMG433(080412) MT WNMG433(080412) RT WNMG433(080412) WT WNMG434(080416) RT Marked : Standard item Availability In stock Price Available in the GAL system PAGE 6 OF 6
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