Most efficient grades for stainless steel turning

Transcription

1 Tungaloy Report No. 33-E Stainless steel turning series CVD coated grade PVD coated grade TUNGALOY Most efficient grades for stainless steel turning

2 Application range of T0 & AH00 High Cutting speed T10 T130 First choice AH30 Special Surface Technology TUNGALOY Smooth insert surface prevents chip adhesion and provides smooth chip flow. Low Continuous Machining mode AH5 Heavy interrupted Technical Award of 01 year from JCTMA New CVD coated grade New PVD coated grade T10 Suitable for high speed. Delivers excellent plastic deformation resistance. Especially suitable for austenite and precipitation hardened stainless steel machining. T130 Columnar Stabilization Technology Excellent fracture and chipping resistance for extended tool life. Unique substrate with improved adhesion strength High adhesion strength significantly improves chipping and fracture resistance. Provides excellent wear resistance in medium to high speed machining. Ideal grade especially for ferrite and martensite stainless steel machining. Thicker layer than PVD leads to outstanding wear resistance. AH30 Recommended grade for general machining with its perfect balance of fracture and wear resistance High chipping resistance with excellent adhesion strength AH5 Advanced wear and fracture resistance This innovative coating layer reduces cracks while keeping a high level of wear resistance that enhances fracture resistance. Extremely high reliability! Newly developed substrate with high adhesion strength on the coating layer. Excellent fracture resistance when machining at low to medium speed Suitable grade for interrupted and heavy machining of stainless steel

3 Stainless Negative type Continuous to light interrupted Recommended Positive type Continuous to light interrupted Recommended Impact PSS AH5 SF AH30 Wear SF T130 PSS AH30 Wear PSS T130 Continuous to light interrupted Continuous to light interrupted Recommended Recommended Impact SM AH5 Impact PS AH5 SM AH30 Wear SM T130 PS AH30 Wear PS T130 to heavy to heavy Continuous to light interrupted Continuous to light interrupted Recommended Recommended Impact SH AH5 Impact PM AH5 SH AH30 Wear SH T130 PM AH30 Wear PM T130 3

4 Negative type For finishing operations SF SM SH type For medium type For medium to heavy type Excellent chip control for finish machining Outstanding chip control when high feed turning at small depths of cut. Sharp edge reduces forces and burrs Low force Large rake angle Reduces chip adhesion Dimples around protrusion reducescontact with chips Excellent chip evacuation Large inclination Versatile chipbreaker applicable to a wide range of conditions. Sharp edge leads the excellent chip control Outstanding control of chips Well-designed protrusion curls chips smoothly Low force Created by the large rake angle and deep chipbreaker Tough edge with excellent sharpness offers stable machining Sharp positive-land on the corner Toughness with wide land at the main edge Suitable for roughing operations and interrupted machining with tough edges Applicable for a wide range of conditions and ideal for machining with a fluctuating depth of cut Newly designed edges increase the fracture resistance Incredible fracture resistance Provided from advanced edges Low forces and excellent chip control Credit to a unique chipbreakergeometry Depth of cut SF SH SM Feed Operation to heavy Machining mode Continuous Continuous to Light interrupted Heavy interrupted Continuous Continuous to Light interrupted Light interrupted Heavy interrupted Continuous Continuous to Light interrupted Heavy interrupted SF SM SH Grades T10 T130 AH30 T10 T130 AH30 AH5 T130 AH30 AH5 Depth of cut Feed 0.5 ~ ~ ~.0 0. ~ ~ ~ 0. Note: Conditions in above table are for regular sized inserts.

5 Positive type to light PSS PS type to medium type Optimum chipbreaker for finish of stainless steel Provides excellent chip control at small depths of cut Remarkable chip breaking Arc shaped protrusion allows stable chip control even at small depths of cut Stable machining with low force Optimized inclination and rake angle reduces forces and controls the chip flow when finish Recommended chipbreaker for finish to medium of stainless steel Provides high reliability with low force Ideal combination of optimum rake angle and tough edge Stable chip control in a wide range of conditions Uniquely designed protrusion creates smooth chip curling Heavy PM type Sharp and tough edge provides high reliability for stainless steel machining Allows exceptional chip control with low force Sharp edges with optimum rake angle Reduces chipping and notch wear Flexible land width along the edge prevents chipping Depth of cut PSS PM PS Feed Operation Grades Depth of cut Feed T10 to T130 Light PSS AH30 AH5 T ~ ~ 0.3 to T130 PS AH30 AH5 0.5 ~ ~ 0.3 T10 Heavy PM T130 AH30 AH5 1.0 ~ 3.0 ~ 0.3 Note: Conditions in above table are for regular sized inserts. 5

6 Cutting performance Cutting time (min) Wear resistance test A Conventional B Continuous Work material: SUS30 / X5CrNi1-9 Vc = 00 m/min ap = mm f = 0. mm/rev T10 has higher wear resistance than competitor products when high speed. Cutting time (min) Fracture resistance test A Conventional B Interrupted Work material: SUS30 / X5CrNi1-9 Vc = 150 m/min ap = mm f = 0. mm/rev T10 has higher fracture resistance than competitors products. Cutting time (min) Wear resistance test A B Conventional Continuous Work material: SUS30 / X5CrNi1-9 Vc = 150 m/min ap = mm f = 0.3 mm/rev T130 has higher wear resistance than both conventional and competitor grades. Cutting time (min) Fracture resistance test A Conventional B Interrupted Work material: SUS30 / X5CrNi1-9 Vc = 10 m/min ap = mm f = 0.1 mm/rev T130 has higher fracture resistance than competitor products when medium to provide longer tool life. Wear resistance test Fracture resistance test Cutting time (min) A B Continuous Work material: SUS30 / X5CrNi1-9 Vc = 150 m/min ap = mm f = 0.3 mm/rev AH30 has higher wear resistance than competitor products. Cutting time (min) B C Interrupted Work material: SUS30 / X5CrNi1-9 Vc = 10 m/min ap = 1 mm f = 0.5 mm/rev AH30 has higher fracture resistance than competitor products at medium speed. Cutting time (min) 5 0 Wear resistance test A B Continuous Work material: SUS30 / X5CrNi1-9 Vc = 150 m/min ap = mm f = 0.3 mm/rev AH5 has higher wear resistance than competitors. Cutting time (min) Fracture resistance test B C Interrupted Work material: SUS30 / X5CrNi1-9 Vc = 10 m/min ap = 1 mm f = 0.5 mm/rev AH5 has higher fracture resistance than competitors in medium speed.

7 Cutting speed: Vc (m/min) Standard conditions Standard conditiondepending on work material Austenitic stainless steel Ferritic / martensite stainless steel Light Light interrupted T10 T130 AH5 AH30 Heavy Heavy interrupted Cutting speed: Vc (m/min) Light Light interrupted T10 T130 AH30 AH5 Heavy Heavy interrupted Cutting speed: Vc (m/min) Precipitation hardened stainless steel T10 T130 AH30 Light Light interrupted Heavy Heavy interrupted Work materials Grades Cutting speed: Vc (m/min) Austenitic SUS30, SUS31 etc. (X5CrNi1-9, X5CrNiMo17-1- etc.) *AH30: First choice Ferrite / Martensite SUS30 / SUS etc. (XCr17, X1Cr13 etc.) Precipitation hardened SUS31 etc. (X7CrNiAI17-7 etc.) T T AH AH T T AH AH T T AH

8 Inserts Negative type Rhombic, 0 Application Appearance f - ap. I.C.dia Thick- ness T10 T130 AH30 AH5 ød s ød1 rε SF CNMG09030-SF CNMG09030-SF 0. 1º CNMG100-SF * CNMG100-SF CNMG101-SF 1. SS CNMG100-SS * CNMG100-SS CNMG101-SS SM CNMG100-SM º * CNMG100-SM CNMG101-SM 1. SA CNMG100-SA * CNMG100-SA CNMG101-SA 1. 1º to heavy SH CNMG100-SH 0. CNMG101-SH º CNMG101-SH 1. * CNMG101-SH CNMG101-SH 1. CNMG1901-SH CNMG1901-SH 1. S CNMG100R-S CNMG100L-S * CNMG100R-S 0. CNMG100L-S 0. 15º *Note: cross sections are of the inserts marked * : Stocked items

9 Negative type Rhombic, 55 Application Appearance f - ap. I.C.dia Thick- ness T10 T130 AH30 AH5 ød s ød1 rε SF DNMG1500-SF * DNMG1500-SF 0. DNMG1500-SF DNMG1500-SF 0. to heavy SS DNMG1500-SS DNMG1500-SS * DNMG1501-SS 1. DNMG1500-SS DNMG1500-SS DNMG1501-SS 1. SM DNMG1500-SM * DNMG1500-SM DNMG1501-SM 1. DNMG1500-SM DNMG1500-SM DNMG1501-SM 1. SH DNMG1500-SH * DNMG1501-SH DNMG1501-SH 1. DNMG1500-SH DNMG1501-SH 1. S DNMG1500R-S TH 1º 0.5 0º 15º º DNMG1500L-S * DNMG1500R-S 0. DNMG1500L-S 0. DNMG1500R-S DNMG1500L-S DNMG1500R-S 0. DNMG1500L-S *Note: cross sections are of the inserts marked * : Stocked items 9

10 Negative type Square,90 Application Appearance f - ap. I.C.dia Thick- ness T10 T130 AH30 AH5 ød s ød1 rε SF SNMG100-SF * SNMG100-SF 0. to heavy 15º SS SNMG100-SS * SNMG100-SS SNMG101-SS 1. SM * SNMG100-SM SNMG101-SM º SA * SNMG100-SA SNMG100-SA SNMG101-SA 1. SH SNMG100-SH SNMG101-SH 1. 1º 0º * SNMG1501-SH SNMG1501-SH 1. SNMG1901-SH SNMG1901-SH 1. S SNMG100R-S 15º ap ap (mm) (mm) ap ap (mm) (mm) SNMG100L-S * SNMG100R-S 0. SNMG100L-S 0. *Note: cross sections are of the inserts marked * : Stocked items

11 Negative type Triangular, 0 Application Appearance f - ap T10 T130 AH30 AH5 SF TNMG100-SF. I.C.dia Thick- ness ød s ød1 rε * TNMG100-SF TNMG101-SF 1. 1º SS TNMG100-SS TNMG100-SS TNMG101-SS 1. * TNMG00-SS TNMG00-SS TNMG01-SS 1. SM TNMG100-SM 0.5 º * TNMG100-SM TNMG101-SM.7 1. TNMG00-SM TNMG01-SM 1. SA TNMG100-SA TH * TNMG100-SA TNMG101-SA 1. TNMG00-SA TNMG01-SA 1. 1º S TNMG100R-S 15º TNMG100L-S * TNMG100R-S 0. TNMG100L-S 0. TNMG00R-S TNMG00L-S TNMG00R-S 0. TNMG00L-S 0. *Note: cross sections are of the inserts marked * : Stocked items 11

12 Negative type Trigon, 0 Application to heavy Appearance f - ap. I.C.dia Thick- ness T10 T130 AH30 AH5 ød s ød1 rε SF WNMG000-SF WNMG000-SF 0. 1º WNMG000-SF * WNMG000-SF 0. SS WNMG000-SS * WNMG000-SS WNMG001-SS 1. SM WNMG000-SM 0.5 º * WNMG000-SM WNMG001-SM 1. SA * WNMG000-SA WNMG001-SA 1. 1º SH WNMG000-SH * WNMG001-SH º *Note: cross sections are of the inserts marked * : Stocked items 1

13 Negative type Rhombic, 35 Application Appearance f - ap. I.C.dia Thick- ness T10 T130 AH30 AH5 ød s ød1 rε SF VNMG100-SF * VNMG100-SF 0. 1º SS * VNMG100-SS VNMG100-SS VNMG101-SS 1. SM VNMG100-SM * VNMG100-SM VNMG101-SM 1. º *Note: cross sections are of the inserts marked * : Stocked items 13

14 Inserts Positive type Rhombic, 0 (7 ) to light to medium º *CCMT09T30-PSS CCMT09T30-PSS 0. CCMT100-PSS CCMT100-PSS CCMT101-PSS 1. PS CCMT000-PS 0. CCMT000-PS º *CCMT000-PS 0. CCMT09T30-PS CCMT09T30-PS CCMT09T30-PS 0. CCMT100-PS CCMT100-PS CCMT101-PS 1. PM CCMT000-PM CCMT000-PM 0. º CCMT09T30-PM *CCMT09T30-PM CCMT09T31-PM 1. CCMT100-PM CCMT101-PM Rhombic, 0 (11 ) Application Appearance f - ap T10 T130 AH30 AH5 ød s ød1 rε PSS CCMT000-PSS CCMT000-PSS 0. Application Appearance f - ap T10 T130 AH30 AH5 ød s ød1 rε PSS CPMT000-PSS CPMT000-PSS 0. to light *CPMT09030-PSS CPMT09030-PSS 0. º to medium PS CPMT000-PS 0. CPMT000-PS º CPMT000-PS 0. *CPMT09030-PS CPMT09030-PS 0. *Note: cross sections are of the inserts marked * : Stocked items 1

15 Positive type Rhombic, 0 (11 ) Application Appearance f - ap T10 T130 AH30 AH5 ød s ød1 rε PS *SCMT09T30-PS SCMT09T30-PS 0. SCMT100-PS to SCMT100-PS 0. medium Application Appearance f - ap T10 T130 AH30 AH5 ød s ød1 rε PM CPMT000-PM CPMT000-PM 0. *CPMT09030-PM CPMT09030-PM 0. º DCMT11T31-PSS 1. PS DCMT0700-PS *DCMT0700-PS º DCMT11T30-PS *DCMT11T30-PS DCMT11T30-PS 0. DCMT11T31-PS 1. PM DCMT0700-PM DCMT0700-PM 0. º Rhombic, 55 (7 ) to medium º º Square, 90 (7 ) DCMT11T30-PM *DCMT11T30-PM DCMT11T31-PM 1. Application Appearance f - ap T10 T130 AH30 AH5 ød s ød1 rε PSS DCMT0700-PSS DCMT0700-PSS 0. to light *DCMT11T30-PSS DCMT11T30-PSS *Note: cross sections are of the inserts marked * : Stocked items 15

16 Positive type Square, 90 (7 ) Application Application Appearance f - ap T10 T130 AH30 AH5 ød s ød1 rε PS TCMT10-PS 0. *TCMT10-PS TCMT10-PS 0. TCMT130-PS 0. to medium TCMT130-PS TCMT130-PS 0. TCMT1T30-PS 0. TCMT1T30-PS TCMT1T30-PS 0. PM TCMT10-PM 0. TCMT10-PM TCMT10-PM 0. TCMT130-PM 0. TCMT130-PM PM TCMT130-PM *TCMT1T30-PM TCMT1T30-PM TCMT1T31-PM 1. Appearance f - ap T10 T130 AH30 AH5 ød s ød1 rε PM *SCMT09T30-PM SCMT09T30-PM 0. SCMT100-PM SCMT101-PM 1. º Square, 90 (11 ) Application to medium º Triangular, 0 (7 ) º º ap (mm) SPMT100-PS *SPMT100-PS 0. Appearance f - ap T10 T130 AH30 AH5 ød s ød1 rε PS SPMT09030-PS SPMT09030-PS 0. *Note: cross sections are of the inserts marked * : Stocked items 1

17 Positive type Triangular, 0 (11 ) Application to light to medium Appearance f - ap ød s ød1 rε TPMT0900-PSS 0. T10 T130 AH30 AH5 PSS TPMT0900-PSS *TPMT10-PSS TPMT10-PSS 0. TPMT130-PSS TPMT130-PSS 0. TPMT13030-PSS TPMT13030-PSS 0. TPMT1T30-PSS TPMT1T30-PSS 0. PS TPMT0900-PS 0. TPMT0900-PS TPMT0900-PS 0. TPMT10-PS *TPMT10-PS TPMT10-PS 0. TPMT130-PS TPMT130-PS 0. TPMT13030-PS TPMT13030-PS 0. TPMT1T30-PS TPMT1T30-PS 0. PM TPMT0900-PM TPMT0900-PM 0. PM º º º TPMT10-PM TPMT10-PM 0. TPMT130-PM TPMT130-PM 0. TPMT13030-PM TPMT13030-PM 0. *TPMT1T30-PM TPMT1T30-PM TPMT1T31-PM *Note: cross sections are of the inserts marked * : Stocked items 17

18 Positive type Rhombic, 35 (5 ) to light º *VBMT100-PSS VBMT100-PSS 0. to medium PS *VBMT130-PS 0. VBMT130-PS º VBMT130-PS 0. VBMT100-PS 0. VBMT100-PS VBMT100-PS 0. Rhombic, 35 (7 ) Application Appearance f - ap T10 T130 AH30 AH5 ød s ød1 rε PSS VBMT130-PSS VBMT130-PSS 0. Application Appearance f - ap T10 T130 AH30 AH5 ød s ød1 rε PSS VCMT130-PSS VCMT130-PSS 0. *VCMT100-PSS to light VCMT100-PSS 0. to medium º PS VCMT130-PS 0. VCMT130-PS *VCMT130-PS 0. VCMT100-PS VCMT100-PS 0. º *Note: cross sections are of the inserts marked * : Stocked items 1

19 Practical examples Workpiece type Insert Grade Shaft CNMG100-SM T10 SUS30 / X5CrNi1-9 Machine parts WNMG001-SM T130 SUS303 / XCrNiS1-9 Work material ø0 mm ø50 mm ø10 mm ø10 mm Cutting speed: Vc (m/min) Feed: Depth of cut: Machining Coolant Cutting conditions Continuous Wet Continuous Wet Results T10 Tool life 1.5 times UP! T130 Tool life 3 times UP! Number of work pieces processed (pcs / corner) T10 has excellent wear resistance, achieving 1.5 times longer tool life than ccompetitor CVD grades Number of work pieces processed (pcs / corner) T130 allows better surface finish and 3 times longer tool life than competitor inserts due to its high wear and chipping resistance. Workpiece type Insert Grade Shaft CNMG100-SM AH30 SUS30 / X5CrNi1-9 Machine parts CNMG100-SM AH5 SUS30 / X5CrNi1-9 Work material ø50 mm ø0 mm ø5 mm Cutting speed: Vc (m/min) Feed: Depth of cut: Machining Coolant Cutting conditions ~.5 Continuous Wet Interrupted Wet Results AH30 Tool life 1. times UP! AH5 Tool life times and more! Number of work pieces processed (pcs / corner) AH30 has a good balance of wear and chipping resistance, achieving 1. times longer tool life than competitor grades Number of work pieces processed (pcs / corner) AH5 has excellent fracture resistance, achieving times longer tool life than competitor grades. 19

20 Tungaloy Corporation (Head office) 11-1 Yoshima-Kogyodanchi Iwaki-city, Fukushima, Japan Phone: Fax: Tungaloy America, Inc. 37 N Ventura Drive, Arlington Heights, IL 000, U.S.A. Phone: Fax: Tungaloy Canada 3 Elgin St. Unit 3, Brantford, Ontario N3S 7P7, Canada Phone: Fax: Tungaloy de Mexico S.A. C Los Arellano 113, Parque Industrial Siglo XXI Aguascalientes, AGS, Mexico 090 Phone: Fax: Tungaloy do Brasil Comércio de Ferramentas de Corte Ltda. Rua dos Sabias N Vinhedo, São Paulo, Brazil Phone: Fax: Tungaloy Germany GmbH An der Alten Ziegelei 1 D-079 Monheim, Germany Phone: Fax: Tungaloy France S.A.S. ZA Courtaboeuf - Le Rio, 1 rue de la Terre de feu F-9195 Courtaboeuf Cedex, France Phone: Fax: Tungaloy Italia S.r.I. Via E. Andolfato I-01 Milano, Italy Phone: Fax: Tungaloy Czech s.r.o Turanka 115 CZ-7 00 Brno, Czech Republic Phone: Fax: Tungaloy Ibérica S.L. C/Miquel Servet, 3B, Nau 7, Pol. Ind. Bufalvent ES-03 Manresa (BCN), Spain Phone: Fax: Tungaloy Scandinavia AB S:t Lars Väg A SE-70 Lund, Sweden Phone: Fax: Tungaloy Rus, LLC 3-G Kostukova str Belgorod, Russia Phone: Fax: Tungaloy Polska Sp. z o.o. ul. Genewska Warszawa, Poland Phone: Fax: Tungaloy U.K. Ltd The Technology Centre, Wolverhampton Science Park Glaisher Drive, Wolverhampton, West Midlands WV 9RU, UK Phone: Fax: salesinfo@tungaloyuk.co.uk Tungaloy Hungary Kft Erzsébet királyné útja 15 H-11Budapest, Hungary Phone: Fax: info@tungaloytools.hu Tungaloy Turkey Dudullu Organize Sanayi Bolgesi DES Sanayi Sitesi 1 Cadde Ticaret, Merkezi No.3/ Umraniye Istanbul, TURKEY Phone: Fax: info@tungaloy.com.tr Tungaloy Cutting Tool (Shanghai) Co.,Ltd. Rm No 01 No. Zhabei, Jiangchang No.3 Rd Shanghai 003, China Phone: Fax: Tungaloy Cutting Tool (Thailand) Co.,Ltd. 11th Floor, Sorachai Bldg. 3/7, Soi Sukhumvit 3 Klongtonnue, Wattana, Bangkok 1, Thailand Phone: Fax: Tungaloy Singapore (Pte.), Ltd. 31 Kaki Bukit Road 3, #05-19 TechLink Singapore 171 Phone: Fax: Tungaloy India Pvt. Ltd. Unit#13, B wing, th Floor, Kamala Mills Compound Trade World, Lower Parel (West), Mumbai India Phone: Fax: Tungaloy Korea Co., Ltd #131, Byucksan Digital Valley 5-cha Beotkkot-ro, Geumcheon-gu Seoul, Korea Phone: Fax: Tungaloy Malaysia Sdn Bhd 50 K-, Kelana Mall, Jalan SS/1, Kelana Jaya, 7301 Petaling Jaya, Selangor Darul Ehsan, Malaysia Phone: Fax: Tungaloy Australia Pty Ltd Unit 30/33 Lexington Drive Bella Vista NSW 153, Australia Phone: Fax: PT. Tungaloy Indonesia Kompleks Grand Wisata Block AA- No.3-5 Cibitung Bekasi 175, Indonesia Phone: Fax: Distributed by: ISO 9001 certified ISO 1001 certified QC00J005 EC97J113 Tungaloy Corporation Tungaloy Group Japan site and Asian production site 1//199 /11/1997 Produced from Recycled paper Feb. 013 (TJ)