New CVD Coated Carbide. Gray and Nodular Cast Iron. for Gray and Nodular Cast Iron. New Bright Black (BB) Coating Technology

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Russell Andrews
6 years ago
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1 for Gray and Nodular Cast Iron New Bright Black (BB) Coating Technology New CVD Coated Carbide for Gray and Nodular Cast Iron New Bright Black (BB) Coating Technology New CVD Coated Carbide Improved coating adhesion due to the new BB coating technology. Results in longer and more consistent tool life.

CA45 series New CVD Coated Carbide for Gray / Nodular Cast Iron First choice for stability Wide application range for continuous to heavy interrupted cutting Suitable for high-speed and efficient

prevents chip adhesion. Special top coating and surface finish PICA Technology: Promotes a smooth insert surface and reduces built-up-edge.

2 CA45 series New CVD Coated Carbide for Gray / Nodular Cast Iron First choice for stability Wide application range for continuous to heavy interrupted cutting Suitable for high-speed and efficient cutting Improved tool life through superior wear resistance New Bright Black (BB) Coating Technology Special top coating The innovative surface treatment applied to the top layer of the BB Coating prevents chip adhesion. Special top coating and surface finish PICA Technology: Promotes a smooth insert surface and reduces built-up-edge. New special coating structure for gray / nodular cast iron Long and stable tool life is attained through the use of a multi-layer coating structure with a dedicated substrate for cast iron turning. The New BB Coating (Bright Black) Technology Improved resistance to delamination (coating peeling) Improved chipping resistance Special top coating α- Aluminum coating Ultra Fine TiCN Un-processed PICA process Carbide Substrate Wear Resistance Comparison (Nodular Cast Iron) Fracture Resistance Comparison (Nodular Cast Iron) Competitor A Competitor C Competitor C Nose wear (mm) Competitor A Competitor B Competitor B Competitor D Competitor D Cutting time [min] Cutting conditions Vc=1475 sfm ap=0.059 f=0.014 ipr Wet Four slot facing Cutting conditions Vc=984 sfm ap=0.059 f=0.012 ipr Wet Eight slot facing Hits 2

3 Chipbreaker Selection Cutting Cutting Name Design Advantages Range Range Name Design Advantages Standard Standard chipbreaker for continuous to light interrupted cast iron.(low cutting force) No Chipbreaker High feed rate chipbreaker for light interrupted cast iron. C High feed rate chipbreaker for continuous to light interrupted cast iron. GC Chipbreaker for heavy interrupted cast iron. ZS Standard chipbreaker for light interrupted to interrupted cast iron.(high stability) WQ Wiper insert. Double feed rate possible while maintaining a smooth finish. High efficiency and good chip control. See below. Chipbreaker Application Range (**MA type) Advantages of the WQ Wiper Insert Improved Surface Finish Decreased Cycle Time due to High Feed Rates ZS Chipbreaker GC Chipbreaker Cutting Time Comparison (Metal Removal Volume 1500cm 3 ) Feed (ipr) Molded Chipbreaker C Chipbreaker Feed Rate (ipr) /2 Cutting Time! Continuous Light Interrupted Interrupted Heavy Interrupted Time (min) Increased Tool Life due to Reduced Time in Cut Tool Life Comparison (VB = 0.004") Feed Rate (ipr) Double the Tool Life! Metal Removal Volume (cm 3 ) 3

4 Case Studies 35B Generator part Vc= 175 ~ 550 sfm ap= ~ f = ipr Wet CNMG432C () Interrupted Pulley Vc= 650 sfm ap= f = ipr Dry WNMG432ZS () 85pcs / edge (8hrs) 620 pcs / edge Competitor E (CVD coating) 65pcs / edge (6hrs) Competitor F (CVD coating) 350 pcs / edge provided an additional 2 hours of tool life and resulted in 20 more parts per edge than competitor E's CVD coated insert. achieved 70% longer tool life than Competitor F's CVD grade! Evaluation by the user Competitor E Evaluation by the user Competitor F 85pcs / edge 65pcs / edge 620 pcs / edge 350 pcs / edge Gray Iron continuous and light interrupted Ductile Iron Interrupted Cutting Motor Parts Vc= 770~1030 sfm ap= f = ipr Wet CNMG432C Interrupted Crank Shaft Vc= 370 sfm ap= ~ f = ipr Wet CNMG432C 50-55pcs / edge 150 pcs / edge Competitor B 40pcs / edge Competitor C (CVD coating) 150 pcs / edge provides a 25-37% increase in tool life compared to Comp. B shows good wear resistance in cutting gray cast iron. shows good performance without chipping and peeling, despite the heavy interruptions. will provide superior tool life Competitor C Evaluation by the user Evaluation by the user 4

5 Stock Items (negative) Insert Description Dimension (inch) CVD Coated Carbide Insert Description Dimension (inch) CVD Coated Carbide I.C. T Hole Corner- R(rε) I.C. T Hole Corner- R(rε) Finishing-Medium With Wiper Edge CNMG 432WQ 1/32 a a 433WQ 3/64 a a CNMG 431 s a 432 1/32 a a 433 3/64 a 434 1/16 CNMG 543 3/64 5/8 1/4 1/ /16 DNMG 432GC 1/32 433GC 3/64 a DNMG 442GC 1/2 1/ /32 443GC 3/64 DNMA 431 a 432 DNMA 441 1/2 1/ /32 RNMG 43 - a CNMG 642 1/ /4 1/ / /16 CNMG 431C a 432C 1/32 433C 3/64 a 434C 1/16 a CNMG 543C 5/8 1/4 1/4 3/64 a CNMG CNMG 432ZS 1/32 a a 433ZS 3/64 a a 432GC 433GC 3/64 a CNMA 431 a 432 1/32 a a 433 3/64 a 434 1/16 a Medium- RNMG 54 5/8 1/4 1/4 - a SNMG 322 3/8 1/8 1/8 1/32 SNMG /32 a a 433 3/ /16 a 435 5/64 SNMG 432C 1/32 433C 3/64 SNMG SNMG 432ZS 1/32 a a 433ZS 3/64 a a 432GC SNMA GC 3/64 a DNMG 431 a a 432 1/32 a a /64 a 433 3/64 a DNMG /2 1/ / / /16 a 435 5/64 DNMG DNMG 431C 432C 433C 3/64 a 441C SNM 432 1/32 1/2 3/ /64 442C 1/2 1/ /32 443C 3/64 DNMG 432ZS 1/32 a a 433ZS 3/64 a a DNMG 442ZS 1/2 1/ /32 443ZS 3/64 5

6 Stock Items (negative) Stock Items (positive) Insert Description Dimension (inch) CVD Coated Carbide Insert Description Dimension (inch) CVD Coated Carbide Cast Iron TNMG 331 TNMG 431 TNMG TNMG TNMG I.C. T Hole Corner- R(rε) 332 1/ /8 3/ / / / /32 a a 433 3/64 a 331C 332C 3/8 3/ /32 333C 3/64 332ZS 3/8 3/ ZS 3/64 332GC TNMA 331 VNMG 331 WNMG 431 WNMG WNMG WNMG 3/8 3/ GC 3/ / /8 3/ / / /64 3/8 3/ a 332 1/32 a /64 a a 431C 432C 433C 3/64 a 432ZS 433ZS 3/64 a a 432GC 433GC 3/64 a Finishing-Medium Finishing-Medium Finishing-Medium I.C. T Hole Corner- R(rε) Relief Angle CCMT 2151GK 1/4 3/ CCMT 3251GK 3/8 5/ CCMT 431GK 1/2 3/ GK 1/32 CCMT /8 5/ /32 a CPMH /16 3/ /32 CPMH 321 3/8 1/ DCMT 2151GK 1/4 3/ GK 1/32 DCMT 3251GK 3/8 5/ GK 1/32 DCMT /8 5/ /32 RCMX 43M / SPM 421 1/2 1/ /32 SPM 432 1/32 1/2 3/ /64 TCMT TCMT TPMT TPMT 2151HQ 1/4 3/ HQ 1/32 a 3252HQ 3/8 5/ /32 a 3253HQ 3/64 221HQ 1/4 1/ HQ 1/32 321HQ 3/8 1/ HQ 1/32 TPMR 221 1/4 1/ /32 TPMR 321 3/8 1/ /32 TPM 221 a 1/4 1/ /32 WNMA 432 1/32 a 433 3/64 a a TPM /8 1/8-1/32 a 323 3/64 6

7 Other Cutting Tool Products from Drilling Milling Custom Tools Drilling Magic Drills Holeshot Drills Coremaster Drills Stinger Drills Counterbores Countersinks Drilling Diameters from 0.394" to 4" Drilling Depths up to 5xD Wide variety of grade offerings for: Steel Stainless Steel Cast Iron Non-Ferrous Materials Turning Swiss Visit to view the complete lineup of Kyocera products and promotions 7

8 Kyocera Industrial Ceramics Corp. Cutting Tool Division 100 Industrial Park Rd Mountain Home, NC PH: FAX: KYOCERA Corporation Cutting Tool Division 6 Takeda Tobadono-cho Fushimi-ku, Kyoto Japan ph: Kyocera Industrial Ceramics Corp 06/10, 5K Printed in U.S.A.

Coated Carbide for Highly Stable Cast Iron Machining

CA3-Series CVD Coated Carbide for Cast Iron Coated Carbide for Highly Stable Cast Iron Machining Improved Coating Adhesion Prevents Chipping and Provides Stable Machining Micro TiCN Coating Provides Excellent