The leading Cermet series for next generation
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1 Optimal grade for high precision machining High Chipping Resistance High Wear Resistance Excellent Surface Finish The leading Cermet series for next generation High wear resistance even in high speed machining Equalized substrate improves chipping resistance. Application of the grade to an optimal edge increases surface roughness.
2 We Create Your Tomorrow! The leading Cermet series for next generation High wear resistance + High chipping resistance + Excellent surface finish Features High wear resistance in high speed machining over vc 250m/min. Equalized substrate, TiCN prevents chipping on the upper side of the insert. High wear resistance High chipping resistance [ Competitor A s ] [ ] [ Competitor A s ] [ ] Optimal edge for excellent surface finish. Excellent surface finish [ Competitor A s ] [ ] Grade line-up vc(m/min) CN1000 Continuous General Interrupted Comparison of cermet grades * 1 st recommended grade KORLOY Competitor A Competitor B Competitor C Competitor D * CT3000 TN60 TN6020 NS530 NS540 T1500A 02_ KORLOY TECH-NEWS
3 Application guideline for cermet grade In continuous machining, is recommended. In general machining, and the is recommended for higher toughness. In interrupted machining, is recommended. Cutting conditions C10 C45 42CrMo4 Sintered metal(sintered Fe) Chip breaker line-up 150 < 270 < < 240 < < 250 < < 220 < < 220 < < 200 < 250 * Based on application to the CNMG1204-VQ Workpiece Grade Nose R Recommended speed Max. ap Max. fn Negative type ositive type ap(mm) VL VG VB VQ VM ap(mm) VL VF HM C25 / fn(mm/rev) / fn(mm/rev) Comparison of chip breakers Type Machining types Application range Chip breaker KORLOY Competitor A Competitor B Competitor C Competitor D Continuous For continuous machining, Excellent chip control VL FA G TF FA Negative type Continuous Low interrupted For continuous machining Higher edge strength than VL For low interrupted machining Higher edge strength than VG VG VB FG FG X CQ TSF TS LU SE Low interrupted High interrupted Continuous Optimal for low interrupted medium roughing Optimal for high interrupted medium roughing Optimal for mild steel machining, Excellent chip control VQ VM VL MC MT FA HQ HS G AS, ZM TM F SU GU F ositive type Continuous Low interrupted High interrupted Superior chip control in internal machining Higher edge strength than VL Optimal for low interrupted finishing to medium Optimal for high interrupted roughing to medium VF HM C25 FG-C FG MT HQ HQ GK S M 24 LU SU SC _03
4 We Create Your Tomorrow! Cutting performance Carbon steel (C45) Cutting conditions vc(m/min) = 200 n(rpm) = 1,800 fn(mm/rev) = 0.1 ap(mm) = 0.3 wet 600EA 450EA 1.3 times Ø30 Insert CCMT09T304-HM Holder SCLCR2020-K Carbon steel (C45) Cutting conditions vc(m/min) = 300 n(rpm) = 2,200 fn(mm/rev) = 0.15 ap(mm) = 0.2 wet 400EA 300EA 1.3 times Ø36 Insert TMT VQ Holder S10M-STFR Carbon steel (C45) Cutting conditions vc(m/min) = 250 n(rpm) = 2,500 fn(mm/rev) = 0.14 ap(mm) = 1.0 wet 150EA 225EA times Ø40 Insert VBMT VQ Holder SVABL2020-K time/corner 60 Carbon steel (C55) Cutting conditions vc(m/min) = 270 n(rpm) = 1,500 fn(mm/rev) = 0.2 ap(mm) = 0.6 wet 80EA 120EA times Ø20 Ø85 Insert DNMG1504-VM Holder MDJNR2525-M _ KORLOY TECH-NEWS
5 Alloy steel (34CrMo4) Cutting conditions vc(m/min) = 230 n(rpm) = 2,000 fn(mm/rev) = 0.12 ap(mm) = 0.8 Insert TNMG VQ Holder DTGNR EA EA times Ø33 87 Alloy steel (42CrMo4) Cutting conditions vc(m/min) = 223 n(rpm) = 2,100 fn(mm/rev) = 0.16 ap(mm) = 0.5 Insert WNMG04-VL Holder WLNR2525-M 400EA EA times 36 Ø45 Bearing steel (B1) Cutting conditions vc(m/min) = 200 n(rpm) = 2,500 fn(mm/rev) = 0.1 ap(mm) = 0.3 Insert DCMT11T302-VF Holder SDJCR2525-M EA 1500EA times Ø25 30 Sintered Metal (Sintered Fe) Cutting conditions vc(m/min) = 160 n(rpm) = 1,200 fn(mm/rev) = 0.17 ap(mm) = 0.2 Insert SNMG1204-VM Holder MSRNR2525-M EA 60 90EA 90 times Ø100 Ø20 _05
6 We Create Your Tomorrow! Stock status Negative type Inserts Designation CNMG VG VF VL 1604-VL VM 1604-VM VM 1204-VM VQ 1504-VB 1604-VQ 1506-VB VF 1604-VF 1506-VG VNMG VNMG VG VL 1604-VG 1506-VL VL VQ 1604-VL VC 1604-VC VQ 1506-VQ 1604-VQ 1504-GM GM VM 1604-GM VM VM 1604-VM 1506-VM VQ 1504-VQ VQ 1504-VM VQ 1204-VQ 1204-GM VM L R 1204-VM 06_ KORLOY TECH-NEWS VG TNGG VF VG TNMG- Stock 1204-VL VM SNMG- TNMG Application 1604-VG 1204-GM SNMG Designation 1204-VQ DNMG- Inserts VL VQ DNMG Stock 1204-VB 1204-VG CNMG- Application to finishing WNMG VG 804-VG
7 ositive type Inserts Designation CCMT VL 09T304-VL 09T3-VL CCMT- Application 09T3-VL 09T304-VL 09T304-HM SCMT- Application Stock 09T3-HM HM 09T304-C25 SGA 0903T to finishing TCMT B25 09T3-HM C C25 09T304-C25 09T3-C to finishing VL 11T3-VL C25 16T304-C25 TCMT- TGH 0204L TGT TMT TMT- VBMT VQ VM VF HM 1604-VL VB 1604-VB 11T3-HM C25 11T302-C25 11T304-C VL 11T304-HM L 11T304-VF HM to finishing 11T302-VF 1604-VF VBMT- 16T3-C25 11T304-VL DCMT- SCMT Designation 09T304-VF 09T304-HM DCMT Inserts HM CGT Stock VL _07
8 KORLOY Europe KORLOY China (DINE) KORLOY Factory (Qingdao) KORLOY Head Office KORLOY America KORLOY India KORLOY Brasil Head Office Holystar B/D, 1350, Nambusunhwan-ro, Geumcheon-gu, Seoul, , Korea Tel : Fax : , Web : export@korloy.com Cheongju Factory 55, Sandan-ro, Heungdeok-gu, Cheongju-si, Chungcheongbuk-do, , Korea Tel : Fax : Jincheon Factory 54, Gwanghyewonsandan 2-gil, Gwanghyewon-myeon, Jincheon-gun, Chungcheongbuk-do, , Korea Tel : Fax : R & D Institute 55, Sandan-ro, Heungdeok-gu, Cheongju-si, Chungcheongbuk-do, , Korea Tel : Fax : Maple Avenue, Torrance, CA 90503, USA Tel : Toll Free : Fax : sales@korloy.us Heinrich-Lanz-Allee 12, Frankfurt am Main, Germany Tel : Fax : sales@korloyeurope.com Ground Floor, roperty No. 217, Udyog Vihar hase 4, Gurgaon , Haryana, INDIA Tel : Fax : sales.kip@korloy.com Av. Aruana 280, conj.12, WLC, Alphaville, Barueri, CE , S, Brasil Tel : vendas@korloy.com Ground Dongjing Road 56 District Free Trade Zone. Qingdao, China Tel : Fax : kycpjh@korloy.com lease refer to stock management of cutters and detail dimensions in the 2014 catalogue Head Office KORLOY Engineering Center Cheongju Research & Development Jincheon Factory Office Jincheon Factory TN23-EM-01
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