TOOL NEWS. Prevents burr formation and stabilizes dimensional accuracy of finished components. CBN Grade for Sintered Alloy and Cast Iron MB4020
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1 TOOL NEW CBN Grade for intered Alloy and Cast Iron Update B168A eries Expansion Prevents burr formation and stabilizes dimensional accuracy of finished components.
2 CBN Grade for intered Alloy and Cast Iron Increasing the CBN particle content and bonding strength makes it suitable for machining various sintered materials. High Cutting Edge trength pecial binder and the particle-activated sintering method promotes binding of the CBN particles, leading to higher cutting edge strength. has high cutting edge strength properties with a sharper edge geometry that is ideal for preventing burrs. Excellent Welding Resistance A chemically stable, high CBN content reduces welding of the work material on the cutting edge and stabilizes dimensional accuracy of finished components. Application Range Cutting peed vc (FM) MB Work Material Hardness (HRB) Full Face CBN Full face and solid CBN can be used for higher depths of cut and chamfering when conventional brazed tip CBN inserts are not suitable. Range of Use (New Petit) Range of Use (Full Face) Refer to the cutting conditions on page 9 for the maximum recommended depth of cut. A Wide Range of Honing Types with wide range of hones including the F and E. The F hone is able to control burrs with the increased insert hone sharpness. The sharpness of the F hone reduces cutting forces with reduced cutting resistance and helps control burrs that otherwise may occur. The F hone is the first recommendation for precision surface finish requirements. If insert chipping occurs then use E, F and T hones recommended for the balance of hone edge strength and the reduction of insert chipping. harp Edge harpness NEW F NEW E Round Horning F Chamfer Horning T Cutting Edge trength 1
3 Cutting Performance Continuous Machining of High trength intered Alloys urface Roughness Ra(!-inch).079 A B Fracture <Cutting Conditions> Work Material : Hgh trength intered Alloys (75 HRB) Insert : NP-CNGA432-F2 Cutting peed : 625 FM Feed Rate :.006 IPR Depth of Cut :.004 inch Cutting Mode : Wet Cutting Interrupted Machining of High trength intered Alloys A B <Cutting Conditions> Work Material : Hgh trength intered Alloys (75 HRB) Insert : NP-CNGA432-F2 Cutting peed : 625 FM Feed Rate :.006 IPR Depth of Cut :.004 inch Cutting Mode : Wet Cutting Continuous Machining of Hardened intered Alloys.079 Interrupted Machining of Hardened intered Alloys urface Roughness Ra(!-inch) Fracture <Cutting Conditions> Work Material : Hardened intered Alloys (40 HRB) Insert : NP-CNGA432-F2 Cutting peed : 330 FM Feed Rate :.006 IPR Depth of Cut :.004 inch Cutting Mode : Wet Cutting <Cutting Conditions> Work Material : Hardened intered Alloys (40 HRB) Insert : NP-CNGA432-F2 Cutting peed : 330 FM Feed Rate :.006 IPR Depth of Cut :.004 inch Cutting Mode : Wet Cutting 2
4 CBN Grade for intered Alloy and Cast Iron Negative Inserts (with hole) G Class 55 NP-DNGA NEW PETIT CUT NEW PETIT CUT NEW PETIT CUT NP_oo2 NP_oo2 NP_oo2 NP-CNGA NP-NGA (inch) Order Number Cutting Edges NP-CNGA431-F2 a NP-CNGA432-F2 a NP-CNGA433-F2 a NP-CNGA431-E2 a NP-CNGA432-E2 a NP-CNGA433-E2 a NP-CNGA431-G2 a NP-CNGA432-G2 a NP-CNGA433-G2 a NP-CNGA431-F2 a NP-CNGA432-F2 a NP-CNGA433-F2 a NP-CNGA431-T2 a NP-CNGA432-T2 a NP-CNGA433-T2 a NP-DNGA431-F2 a NP-DNGA432-F2 a NP-DNGA433-F2 a NP-DNGA431-E2 a NP-DNGA432-E2 a NP-DNGA433-E2 a NP-DNGA431-F2 a NP-DNGA432-F2 a NP-DNGA433-F2 a NP-DNGA431-T2 a NP-DNGA432-T2 a NP-DNGA433-T2 a NP-NGA431-F2 a NP-NGA432-F2 a NP-NGA433-F2 a NP-NGA431-E2 a NP-NGA432-E2 a NP-NGA433-E2 a NP-NGA431-F2 a NP-NGA432-F2 a NP-NGA433-F2 a NP-NGA431-T2 a NP-NGA432-T2 a NP-NGA433-T2 a a : Inventory maintained.
5 Negative Inserts (with hole) G Class NEW PETIT CUT NEW PETIT CUT NEW PETIT CUT NP-TNGA NP-VNGA 80 NP-WNGA NP_oo3 NP_oo2 NP_oo3 (inch) Order Number Cutting Edges NP-TNGA331-F3 a NP-TNGA332-F3 a NP-TNGA333-F3 a NP-TNGA331-E3 a NP-TNGA332-E3 a NP-TNGA333-E3 a NP-TNGA331-F3 a NP-TNGA332-F3 a NP-TNGA333-F3 a NP-TNGA331-T3 a NP-TNGA332-T3 a NP-TNGA333-T3 a NP-VNGA331-F2 a NP-VNGA332-F2 a NP-VNGA331-E2 a NP-VNGA332-E2 a NP-VNGA331-G2 a NP-VNGA332-G2 a NP-VNGA331-F2 a NP-VNGA332-F2 a NP-VNGA331-T2 a NP-VNGA332-T2 a NP-WNGA432-F3 a NP-WNGA432-E3 a NP-WNGA432-F3 a NP-WNGA432-T3 a
6 CBN Grade for intered Alloy and Cast Iron Positive Inserts (with hole) G Class NEW PETIT CUT NP_oo2 NP-VBGW 35 AN 5 (inch) Order Number Cutting Edges NP-VBGW221-F2 a NP-VBGW222-F2 a NP-VBGW331-F2 a NP-VBGW332-F2 a NP-VBGW221-E2 a NP-VBGW222-E2 a NP-VBGW331-E2 a NP-VBGW332-E2 a NP-VBGW221-F2 a NP-VBGW222-F2 a NP-VBGW331-F2 a NP-VBGW332-F2 a NP-VBGW221-T2 a NP-VBGW222-T2 a NP-VBGW331-T2 a NP-VBGW332-T2 a a : Inventory maintained. s : Inventory maintained in Japan.
7 Positive Inserts (with hole) G Class FULL FACE NEW PETIT CUT NP-CCGW or CCGW CCGW_F NP_oo2 80 AN 7 (inch) Order Number Cutting Edges CCGW F s CCGW21.51F s CCGW21.52F s CCGW32.51F s CCGW32.52F s NP-CCGW F2 a NP-CCGW21.51-F2 a NP-CCGW21.52-F2 a NP-CCGW F2 a NP-CCGW32.51-F2 a NP-CCGW32.52-F2 a NP-CCGW E2 a NP-CCGW21.51-E2 a NP-CCGW21.52-E2 a NP-CCGW E2 a NP-CCGW32.51-E2 a NP-CCGW32.52-E2 a NP-CCGW F2 a NP-CCGW21.51-F2 a NP-CCGW21.52-F2 a NP-CCGW F2 a NP-CCGW32.51-F2 a NP-CCGW32.52-F2 a NP-CCGW T2 a NP-CCGW21.51-T2 a NP-CCGW21.52-T2 a NP-CCGW T2 a NP-CCGW32.51-T2 a NP-CCGW32.52-T2 a
8 CBN Grade for intered Alloy and Cast Iron Positive Inserts (with hole) G Class 55 FULL FACE NEW PETIT CUT DCGW_F NP_oo2 NP-DCGW or DCGW NP-TCGW or TCGW 60 AN 7 FULL FACE TCGW_F NEW PETIT CUT NP_oo3 AN 7 (inch) Order Number Cutting Edges DCGW21.51F s DCGW21.52F s NP-DCGW21.51-F2 a NP-DCGW21.52-F2 a NP-DCGW F2 a NP-DCGW32.51-F2 a NP-DCGW32.52-F2 a NP-DCGW21.51-E2 a NP-DCGW21.52-E2 a NP-DCGW E2 a NP-DCGW32.51-E2 a NP-DCGW32.52-E2 a NP-DCGW21.51-F2 a NP-DCGW21.52-F2 a NP-DCGW F2 a NP-DCGW32.51-F2 a NP-DCGW32.52-F2 a NP-DCGW21.51-T2 a NP-DCGW21.52-T2 a NP-DCGW T2 a NP-DCGW32.51-T2 a NP-DCGW32.52-T2 a TCGW F s TCGW F s TCGW21.51F s TCGW21.52F s NP-TCGW21.51-F3 a NP-TCGW21.52-F3 a NP-TCGW21.51-E3 a NP-TCGW21.52-E3 a NP-TCGW21.51-F3 a NP-TCGW21.52-F3 a NP-TCGW21.51-T3 a NP-TCGW21.52-T3 a NP-TCGW32.51-F3 a NP-TCGW32.52-F3 a a : Inventory maintained. s : Inventory maintained in Japan.
9 Positive Inserts (with hole) G Class 80 NP-CPGB NEW PETIT CUT NP_oo2 60 AN 11 NP_oo3 NP-TPGB NEW PETIT CUT AN 11 (inch) Order Number Cutting Edges NP-CPGB E2 a NP-CPGB E2 a NP-CPGB320.5-E2 a NP-CPGB321-E2 a NP-CPGB322-E2 a NP-CPGB F2 s NP-CPGB F2 s NP-CPGB320.5-F2 a NP-CPGB321-F2 a NP-CPGB322-F2 a NP-TPGB F3 a NP-TPGB F3 a NP-TPGB220.5-F3 a NP-TPGB221-F3 a NP-TPGB222-F3 a NP-TPGB E3 a NP-TPGB E3 a NP-TPGB220.5-E3 a NP-TPGB221-E3 a NP-TPGB222-E3 a NP-TPGB F3 a NP-TPGB F3 a NP-TPGB220.5-F3 a NP-TPGB221-F3 a NP-TPGB222-F3 a
10 CBN Grade for intered Alloy and Cast Iron Recommended Cutting Conditions Work Material General intered Alloy High-strength intered Alloy Hardened intered Alloy Cutting Mode Cutting peed vc (FM) Feed Rate f (IPR) Depth of Cut ap (inch) * * * Coolant Turning <.008 <.012 (<.079) Dry, Wet Turning <.008 <.012 (<.079) Dry, Wet Turning <.008 <.012 (<.079) Dry, Wet Work Material Cast Iron Cutting Mode Cutting peed vc (FM) Feed Rate f (IPR) Depth of Cut ap (inch) * * Coolant Turning <.016 <.020 (<.079) Dry, Wet Milling <.006 <.020 ( <.079) Dry Cutting Conditions for Full Face * 9
11 Application Examples Insert NP-TNGA331-T3 NP-TNGA332-T3 NP-CNGA431-F2 Carburized and Quenched Alloy Interrupt Facing Carburized and Quenched Alloy Interrupted Machining of Flange End Faces General intered Alloy External Interrupted Facing Workpiece Cutting Conditions Component Variable Valve Parts Variable Valve Parts procket Parts Cutting peed (FM) Feed Rate (IPR) Depth of Cut (inch) Cutting Mode Wet Cutting Dry Cutting Dry Cutting Results A conventional CBN insert reached the end of tool life after machining 50 parts due to burr formation. enabled longer tool life by machining up to 170 parts. A conventional grade showed unstable tool life after machining parts. enabled stable machining with longer tool life of over 120 parts. maintained a good surface finish after machining 1400 parts compared with only 1100 parts from a conventional grade. Insert CCGW21.51F CCGW32.51F CCGW21.51F Internal Turning (G5 Hv1180) Internal Turning (AII ) Internal Turning (AII No35B) Workpiece Cutting Conditions Component Carbide Die Bearing Retainer Crankcase Cutting peed (FM) Feed Rate (IPR) Depth of Cut (inch) Cutting Mode Dry Cutting Wet Cutting Wet Cutting Cutting Length (feet/corner) Results achieved 1.6 times longer tool life per corner compared to conventional products. Resistance to friction enabled 3 times longer tool life compared to conventional products. achieved high efficiency machining and 1.5 times longer tool life compared to conventional products. 10
12 CBN Grade for intered Alloy and Cast Iron For your safety adon't touch breakers and chips without gloves. aplease machine within recommended application range, and exchange expired tools with new parts in advance. aplease use safety cover and wear safety glasses. awhen using compounded cutting oils, please take fire prevention. awhen attaching inserts or spare parts, please use the attached wrench or driver. awhen using tools in revolution machining, please make a trial run to check run-out, vibration, abnormal sounds etc. Customer ervice : Technical ervice : LO ANGE HEAD OFFE later Avenue, Fountain Valley, CA TEL : FAX : CHAGO OFFE 1314B North Plum Grove Road, chaumburg, IL TEL : FAX : TORONTO OFFE 3535 Laird Road, Units 15 & 16, Mississauga, Ontario, L5L 5Y7, Canada TEL : FAX : MMC METAL DE MEXO,.A. DE C.V. Av. La Cañada No.16, Parque Industrial Bernardo Quintana, El Marques, Queretaro, CP76246, Mexico TEL : FAX : URL : (Tools specifications subject to change without notice.) EXP-13-E021 Printed in U..A. 2/17
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