Rotary Cutting Tools 2009 Metric

Transcription

1 Rotary Cutting Tools 2009 Metric

2 Important Calculations Rake angle Weight Of Shank Diameter Metric Carbide = 3,42 X ( Rod (kg) 50.8 R.P.M. SMM = Diameter X ( 38,3 SMM (Surface Meters/Minute) ( ) Overall Length 2 X 25,4 X 0,2309 SMM R.P.M. = ( 38,3 Diameter ( 2 Flute Web Primary Angle (Side) Secondary Angle mm Per Revolution = Chip Load X Number of Flutes mm Per Revolution = mm Per Minute R.P.M. 3 Flute Tool Height mm Per Minute = R.P.M. X mm Per Revolution Core Diameter Chip Load = mm Per Revolution Number of Flutes Weight Of Fractional Carbide Rod (kg) = 3,42 X Chip Load = mm Per Minute R.P.M x Number of Flutes ( ) 2 Shank Diameter X 2 Basic List of Endmill Use Overall Length X 0,2309 FACE MILLING: For small face areas of relatively shallow depth of cut. The surface finish produced can be scratchy. KEYWAY PRODUCTION: Normally two separate endmills are required to produce a quality keyway. WOODRUFF KEYWAYS: Normally produced with a single cutter in a straight plunge operation. SPECIALITY CUTTING: Includes milling of tapered surfaces such as T shaped slots & dovetail production. FINISHING PROFILING: To finish the inside/outside shape on a part with a parallel side wall. CAVITY DIE WORK: Generally involves plunging and finishing cutting of pockets in die steel. Cavity work requires the production of three dimensional shapes. A Ball type endmill is used for the finishing cutter with this application. 4 Flute Shank Diameter Overall Length Flute Length Tool Width Mill Diameter Materials 2FL 3FL 4FL 6FL Straight Aluminum Brass, Bronze Fiberglass Iron Plastics Steel nickel, Chrome Steel: Carbon Steel: 3948Rc Steel: 4668Rc Steel Stainless Steel Weldments Titanium Zinc PRODUCTS IN THIS CATALOG ARE SUBJECT TO CHANGE WITHOUT NOTICE! info@wilketools.de Endmill Speeds and Feeds Millimeter Per Tooth (mmpt) Endmill Diameter Equals Material Group Speed SMM up to 6,35mm 6,35 2,7mm 2,7 9,05mm 9,05 25,4mm Aluminum/Related Alloys ,02540,0508 0,05080,06 0, ,2032 Brass/Bronze 968 0,02540,0508 0,05080,0762 0,07620,06 0,060,27 Copper/Related Alloys ,02540,0508 0,05080,0762 0,07620,27 0,2724 Cast Iron (soft ±95bhn) 652 0,02540,0508 0,05080,0762 0,07620,27 0,270,2032 Cast Iron (medium ±225bhn) ,02540,0508 0,05080,0762 0,07620,06 0,060,778 Cast Iron (hard ±275bhn) 249 0,002050,0254 0,02540,0508 0,05080,0762 0,07620,27 Magnesium ,02540,0762 0,07620,27 0,270,778 0,7780,2286 Monel/Nickel Alloys ,0270,0254 0,02540,0508 0,05080,0762 0,07620,06 Plastics ,02540,0762 0, ,254 0,2540,38 SteelHeat Treated (3540Rc) ,007620,027 0,0270,0254 0,02540,0762 0,07620,27 SteelHeat Treated (4045Rc) ,005080,027 0,0270,0254 0,02540,0508 0,05080,06 SteelHeat Treated (45+Rc) 56 0, ,0270,0254 0,02540,0508 0,05080,0762 SteelMedium Carbon ,0270,0254 0,02540,0508 0,05080,06 0,0624 Steel; Mold & Die 576 0, ,02540,0508 0,05080,06 0,060,778 Steel; Tool , ,02540,0508 0,05080,06 0,0624 StainlessSoft , ,02540,0508 0,05080,06 0,0624 StainlessHard , ,02540,0508 0,05080,0762 0,07620,27 Titanium Alloys ,007620, ,020320,0508 0,05080,0762 0,07620,27 TERMS & CONDITIONS SMM = Surface Meters/Minute mmpt = Millimeter Per Toth

3 Materials Index of Friction Coefficient of Friction Material Clean Lubricated Steel 0,8 0,6 Copperlead alloy 0,22 Phosphorbronze 0,35 Aluminumbronze 0,45 Brass 0,35 0,9 Cast iron 0,4 0,2 Bronze 0,6 Sintered bronze 0,3 Hard carbon 0,4 0,0,4 Graphite 0, 0, Tungsten carbide 0,40.6 0,0,2 Plexiglas 0,4 0,4 Polystyrene 0,30,35 0,30,35 Polythene 0,2 0,2 Teflon 0,04 0,04 Aluminumaluminum,35 0,3 Cadmiumcadmium 0,05 Chromiumchromium 0,4 0,34 Coppercopper 0,08 Ironiron 0,20 Magnesiummagnesium 0,6 0,08 Nickelnickel 0,7 0,28 Platinumplatinum,2 0,25 Silversilver,4 5 Zinczinc 0,6 0,04 Glassglass 0,9,0 0,0,6 Glassmetal 0,7 0,20,3 Diamonddiamond 0, 0,050, Diamondmetal 0, 0, Sapphiresapphire 0,2 0,2 Hard carbon on carbon 0,6 0,20,4 Graphitegraphite (in vacuum) 0,8 Graphitegraphite 0, 0, Tungsten carbidetungsten carbide 0,20,25 0,2 Plexiglasplexiglas 0,8 0,8 Polystyrenepolystyrene Wood on wood (clean) 0,25 Wood on wood (wet) 0,2 Wood on metals (clean) 0,20,6 Wood on metals (wet) 0,2 Brake material on cast iron 0,4 Brake material on cast iron (wet) 0,2 Looking for more technical data and howto s? Visit our Website at: info@wilketools.de Types of Milling Procedures CLIMB MILLING CUTTER Direction for a milling operation. The cutter tending to Climb into the workspace, relieving feed force requirements. First choice for CNC machining. Increases cutter tool life. Sometimes called downmilling. CONVENTIONAL MILLING Cutter direction for a milling operation. The cutter tendency to push the workpiece away from the part, increasing the required feeding force. First choice for manual machining. Sometimes called upmilling. END MILLING Metal removal process that is achieved by feeding a workpiece into a revolving cutter. PERIPHERAL MILLING To machine the edge surface of a part. Peripheral milling is accomplished by presenting the workpiece to the circumference or the periphery of the milling cutter. PLUNGE CUT Axial feeding into a part. CNC machine movement in the Zaxis direction. Direct plunging into the face of a part. Plunge feeding in an axial direction requires a center cutting endmill. RAMP CUT Axial feeding into a part. CNC machine movement in the Zaxis direction and an additional axis (X or Y). Angle plunged into the face of a part, feeding in other than the axial direction. Requires a center cutting endmill. Ramp cutting will assist the endmill to enter a part face MATERIALS INDEX

4 Consider coatings to run more aggressive speeds and feeds! Power Z Material to Machine TiN AlTiN TiCN Aluminum, Low Silicon < 0% Aluminum, High Silicon > 0% Copper, Copper Alloys Ductile, Malleable Cast Iron Carbon Steel, 000 Series Alloy Steel, 4 to 9000 Series Tool Steel SS Steel, 300 Series SS Steel, 400 Series SS PH Series Titanium, Titanium Alloys Nickel, Nickel Alloys, Cobalt Wood, Paper Composites, Plastics Titanium Based Coatings With today s coating technologies, you can make your tools last longer and run harder than ever before. At Mastercut Tool Corp. we offer a full range of coatings including Titanium Titanium Carbon Nitride (TiCN) Coating has an ambient temperature hardness in the 4000 Vickers (low 90Rc) range. It s use is particularly advantageous when cutting cast iron, silicon Nitride, Titanium Aluminum Nitride, and many more. Look below for more information. TiN and TiCN coatings are not listed in this catalog but are available on all tools by request. Titanium Carbon Nitride (TiCN) Coating Titanium Nitride (TiN) Coating Zirconium Based (ZrN) Coating Zirconium Nitride (ZrN) Coating has proven itself over the years in many industries. ZrN s characteristics have made it suitable for applications where TiN has not performed well. It has excellent erosion resistance, good lubricity and ductility combined with an attractive appearance to make it stand out from the all the rest. This coating has worked well in all nonferrous applications. aluminum, certain nonferrous and other abrasive materials. Tool life can be extended using the right combination of speeds, feeds and coolant. Titanium Nitride (TiN) Coating is bright gold in color, has an ambient temperature hardness in the 2800 Vickers (low 80Rc) range, a coefficient of friction under, and a thermal stability up to about 600 C TiN meets FDA requirements for surgical tools and food applications. Cutting speeds, feeds, wear resistance and tool life generally improve. Recommended Applications: Aluminum, Brass, Cast Iron, Graphite, Ni Alloys, Ti Alloys, 300/PH Series Stainless Zinc, Glassfilled Plastics (Not recommended for carbon steels). Coating Characteristics: Thickness (25 microns), Hardness (2800 Vickers), Thermal (550 C), Lubricity ( coefficient of friction). Why use a Coating? Carbide tool s life increased 2 to 5 times. Deposition temperatures as low as C protect carbide s binder from deterioration, by comparison with the CVD process applied at more than 000 C. Isolates the tool from the part, avoids edge buildup and tool cratering. Reduced friction against workpiece and chips, reduced spindle torque, less vibration, better finish. Speed and Feed increased from 0 to 50 percent. Reduces or eliminates coolant (with specific coatings). Repeatable, stable performance of the coatings between batches COATINGS Coating is Mastercut Tool Corp s new proprietary coating that surpasses the proven performance of TiAlN for superior extreme machining results. With a thermal stability above 900 C this coating excels in high speed dry machining applications. Harder than our original TiAlN by 000 HV, with an increase in thermal stability of 00 C, will ensure that heat buildup, friction, and edge breakdown are all greatly reduced, resulting in better cutting performance and longer tool life. As with it s predecessor, will be an excellent coating for applications involving toughtocut tool steels, stainless, cast iron and nonferrous material, and it can also be used very effectively for interrupted cuts. can be run at more aggressive speeds and feeds than other coatings, and can be run without coolant in specific applications. continues to be the coating of choice for toughtocut materials. Hardness: 3800 HV Coating Thickness: 24 Microns Thermal Stability:.650 F or 900 C

5 Square End Standard Length Endmills D L 4 FL SQ 2 FL SQ 3 FL SQ , D 2, L 3, D L 4 FL SQ 2 FL SQ 3 FL SQ , , , , D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Cutting Edge Tolerance +0,000 0,0508 Shank Tolerance H

6 Ball End Standard Length Endmills D D L 4 FL BALL Uncoated 2 FL BALL Uncoated , L , , , D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Cutting Edge Tolerance +0,000 0,0508 Shank Tolerance H6 D L 4 FL BALL 2 FL BALL , , , ,

7 Square End Long Length Endmills D L 4FL SQ 2FL SQ 4FL 2FL D L Ball End Long Length Endmills D L 4FL 2FL 4FL 2FL D L Extra Long Length Endmills D L 4FL SQ 2FL SQ 4FL BALL 2FL BALL D L D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Cutting Edge Tolerance +0,000 0,0508 Shank Tolerance H

8 6 Flute Square Endmills D L Standard D L Standard Length Square Double End Endmills D L 4FL Uncoated 2FL Uncoated 4FL 2FL D L D L D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Standard Length Double End Ball Endmills D L 4FL Uncoated 2FL Uncoated 4FL 2FL Cutting Edge Tolerance +0,000 0,0508 Shank Tolerance H

9 2 Flute 90 Drill Mills D L 2 FL SQ Uncoated 2 FL SQ D L Square End Stub Length Endmills D L 4 FL SQ Uncoated 2 FL SQ Uncoated 4 FL SQ 2 FL SQ , D , L , , Ball End Stub Length Endmills D L 4 FL BALL Uncoated 2 FL BALL Uncoated 4 FL BALL 2 FL BALL , , , , D L D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Cutting Edge Tolerance +0,000 0,0508 Shank Tolerance H

10 Square End Double End Stub Length Endmills D L 4 FL SQ Uncoated 2 FL SQ Uncoated 4 FL SQ 2 FL SQ D , L , , , Ball End Double End Stub Length Endmills D L 4 FL BALL Uncoated 2 FL BALL Uncoated 4 FL BALL 2 FL BALL D , L , , , D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Cutting Edge Tolerance +0,000 0,0508 Shank Tolerance H

11 Corner Radius Endmills D L 4FL 0,25MM 4FL 0MM 4FL 0,75MM 4FL,00MM 4FL,25MM 4FL,50MM R R R R.00 Corner Radius R R R R R R R R R R R R.50 D R R R R R R R R R R R R.50 L R R R R R R R R R R R R.50 D L 2FL 0,25MM 2FL 0MM 2FL 0,75MM 2FL,00MM 2FL,25MM 2FL,50MM R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R.50 D L 4FL 0,25MM 4FL 0MM 4FL 0,75MM 4FL,00MM 4FL,25MM 4FL,50MM R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R.50 D L 2FL 0,25MM 2FL 0MM 2FL 0,75MM 2FL,00MM 2FL,25MM 2FL,50MM R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R.50 D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Cutting Edge Tolerance +0,000 0,0508 Shank Tolerance H

12 D L Straight Flute Endmills Square End D L 4 FL Uncoated 2 FL Uncoated 4 FL 2 FL Ball End D L 4 FL Uncoated 2 FL Uncoated 4 FL 2 FL Mini Mills Mini Mills Square End Description 2 Flute 4 Flute Part ID Part ID x,5x3x D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Cutting Edge Tolerance +0,000 0,0508 Shank Tolerance H6 Mini Mills Ball End 2 Flute 4 Flute Description Part ID Part ID x,5x3x

13 2 Flute Square 40 Helix Short Flute D x Lx x Square Part # Neck Dia/mm Reach/mm 3x3x6x75 4x4x6x75 5x5x6x75 6x6x6x00 8x6x8x00 0x0x0x00 2x2x2x00 4x2x4x25 6x2x6x25 8x4x8x25 20x6x20x ,5 3,5 4, D L 3 Flute Square 40 Helix Short Flute D x Lx x Square Part # Neck Dia/mm Reach/mm 6x6x6x00 8x6x8x00 0x0x0x00 2x2x2x00 4x2x4x25 6x2x6x25 8x4x8x25 20x6x20x Flute Ball 50 Short Flute / Aluminum D x Lx x Ball Ball / Aluminum D x Lx x Part # Neck Dia/mm Reach/mm Part # 2x4x6x75 3x5x6x75 4x6x6x75 5x7x6x75 6x8x6x00 8x0x8x00 0x2x0x00 2x6x2x ,8 2,7 3,6 4, x6x5x00 8x8x7x00 0x0x9x00 2x2xx00 4x4x2x25 6x6x4x25 8x8x6x25 20x20x8x x8x4x x20x6x x22x8x x25x20x D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Cutting Edge Tolerance +0,000 0,0508 Shank Tolerance H HIGH PERFORMANCE

14 2 Flute 50 Reduced Shank D L D x Lx x 6x6x5x00 8x8x7x00 0x0x9x00 2x2xx00 4x4x2x25 6x6x4x25 8x8x6x25 20x20x8x50 Square Part # Flute Corner Radius 40 Short Flute D x Lx x Corner Radius Part # CR/mm Neck Dia/mm Reach/mm D x Lx x Corner Radius Part # CR/mm Neck Dia/mm Reach/mm 3x3x6x75 3x3x6x75 4x4x6x75 4x4x6x75 5x5x6x75 5x5x6x75 6x6x6x00 6x6x6x00 6x6x6x00 6x6x6x00 8x8x8x00 8x8x8x00 8x8x8x00 8x8x8x00 8x8x8x00 0x0x0x00 0x0x0x00 0x0x0x00 0x0x0x00 0x0x0x R R R R R R R R R R R R R R R R R R R R ,5 2,5 2 3, ,5 2,5 3,5 3,5 4,5 4, x2x2x00 2x2x2x00 2x2x2x00 2x2x2x00 2x2x2x00 4x4x4x25 4x4x4x25 6x6x6x25 6x6x6x25 6x6x6x25 6x6x6x25 6x6x6x25 6x6x6x25 20x20x20x50 20x20x20x50 20x20x20x50 20x20x20x50 20x20x20x50 20x20x20x R R R R R R R R R R R R R R R R R R R4.0,5 2 3, , Flute Ball 55 Helix Cutting Edge Tolerance +0,000 0,0508 Shank Tolerance H6 HIGH PERFORMANCE 4 D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Ball D x Lx x Part # 3x2x3x x4x4x x9x5x x9x6x x9x8x x22x0x x25x2x x30x4x x32x6x x35x8x x38x20x

15 2 Flute Corner Radius 55 Helix D x Lx x 3x2x3x38 3x2x3x38 4x4x4x50 4x4x4x50 5x9x5x50 5x9x5x50 6x9x6x63 6x9x6x63 6x9x6x63 6x9x6x63 8x9x8x63 8x9x8x63 8x9x8x63 8x9x8x63 8x9x8x63 0x22x0x70 0x22x0x70 0x22x0x70 0x22x0x70 0x22x0x70 2x25x2x83 Corner Radius Part # CR/mm D x Lx x 88000R R R R R R R R R R R R R R R R R R R R R0.5,5 2,5 2 3,0, x25x2x83 2x25x2x83 2x25x2x83 2x25x2x83 4x30x4x83 4x30x4x83 6x32x6x88 6x32x6x88 6x32x6x88 6x32x6x88 6x32x6x88 6x32x6x88 8x35x8x90 8x35x8x90 20x38x20x00 20x38x20x00 20x38x20x00 20x38x20x00 20x38x20x00 20x38x20x00 Corner Radius Part # CR/mm 8800R R R R R R R R R R R R R R R R R R R R4.0,5 2 3, , L 3 Flute Square 55 Helix 3 Flute Square 55 Helix Long D x Lx x Square Part # D x Lx x Square Part # 3x2x3x38 4x5x4x50 5x20x5x50 6x20x6x64 8x22x8x64 0x25x0x70 2x25x2x76 4x30x4x90 6x35x6x90 8x35x8x90 20x40x20x x5x6x75 4x20x6x75 5x25x6x75 6x35x6x00 8x45x8x00 0x45x0x00 2x50x2x00 4x50x4x00 6x60x6x50 8x60x8x50 20x60x20x D L D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Cutting Edge Tolerance +0,000 0,0508 Shank Tolerance H HIGH PERFORMANCE

16 4 Flute Corner Rounding D x Part # Corner Radius CR/mm D L 8x64 8x64 0x70 0x70 2x76 2x76 6x89 6x89 6x89 6x89 20x00 20x R R R R R R R R R R R R6.0,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6 Flute Corner Radius 50 Helix D L D x Lx x 6x8x6x58 6x8x6x58 8x24x8x63 8x24x8x63 0x30x0x75 0x30x0x75 2x36x2x84 2x36x2x84 Part # CR/mm R R R R R R R R.0 D x Lx x 4x42x4x84 4x42x4x84 6x48x6x93 6x48x6x93 8x54x8x00 8x54x8x00 20x60x20x05 20x60x20x05 Part # CR/mm 60004R R R R R R R R.0 HIGH PERFORMANCE 6 D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Cutting Edge Tolerance +0,000 0,0508 Shank Tolerance H6 6 Flute Corner Radius Long 50 Helix D x Lx x Part # CR/mm 6x32x6x75 6x32x6x75 8x32x8x75 8x32x8x75 0x50x0x00 0x50x0x00 2x50x2x00 2x50x2x00 4x50x4x00 4x50x4x00 6x62x6x25 6x62x6x25 8x62x8x25 8x62x8x25 20x65x20x30 20x65x20x R R R R R R R R R R R R R R R R

17 Speed and Feed Recommendations 350 Aluminum Series, Roughing & Finishing E/M () Aluminum Alloys 606T6,7075T6 (2) Aluminum Alloys 440, 356, 380, C6300 SMM = Surface Meters/Minute CLPT = Chip Load Per Tooth mmpm = Millimeter Per Minute MATERIAL TO BE CUT Rc SMM CLPT mmpm CLPT mmpm CLPT mmpm TYPE OF CUT Range Range 6,3mm 9,5mm 2,7mm 5,8mm 9mm 25,4mm Shallow Slotting < 2,7mm x 365 Plus 0,43 0,8034 0,254 0,3242 0, Dia Plus 0,0944 0,478 0,2032 0, , ,4064 Deep Slotting 9,5mm mm x 365 Plus 0,0944 0,478 0,2032 0, , ,4064 Dia Plus 0, , ,8796 0, ,3048 Medium Radial 30% x 365 Plus 0,43 0,8034 0,254 0,3242 0, ,0200,0 X DIA DEPTH Dia. Radial 2 82 Plus 0,0944 0,478 0,2032 0, , ,4064 Heavy Radial 50% x 365 Plus 0,0944 0,478 0,2032 0, , ,4064,0 X DIA DEPTH Dia. Radial 2 82 Plus 0, , ,8796 0, ,3048 Medium Radial 30% x 365 Plus 0,43 0,8034 0,254 0,3242 0, ,0 X DIA DEPTH Dia. Radial 2 82 Plus 0,0944 0,478 0,2032 0, , ,4064 Heavy Radial 50% x 365 Plus 0,0944 0, , , ,4064 2,0 X DIA DEPTH Dia. Radial 2 82 Plus 0, , ,8796 0, ,3048 Finishing MEDIUM < 25% 365 Plus 0,43 0,8034 0,254 0,3242 0, Radial OF Dia Plus 0,0944 0,478 0,2032 0, , ,4064 Finishing Light < 0% 365 Plus 0,43 0,8034 0,254 0,3242 0, Radial OF Dia Plus 0,0944 0,478 0,2032 0, , ,4064 Finishing < 0,254mm 365 Plus 0,376 0,0086 0,3048 0, ,4522 0,6096 Radial Depth 2 82 Plus 0,43 0,8034 0,254 0,3242 0, TYPE OF CUT Rc SMM 6,3mm 6,3mm 9,5mm 9,5mm 2,7mm 2,7mm Shallow Slotting < 2,7mm x < Plus , , Dia. > Plus , , Starting point for this chart is based on a 50 Taper Machine Spindle and the lower starting point on the SMM Range. NOTE! Reduce SMM and mmpm by 0% for 45 Taper and 20% for a 40 Taper Machine Spindle! Recommended starting speeds and feeds for AX Mills. Deep Slotting 9,05mm < Plus , , ,4mm x Dia. > Plus , , ,5 Medium Radial 30% x < Plus , , ,0 X DIA DEPTH Dia. Radial > Plus , , Heavy Radial 50% x < Plus , , ,0 X DIA DEPTH Dia. Radial > Plus , , ,5 Medium Radial 30% x < Plus , , ,0 X DIA DEPTH Dia. Radial > Plus , , Heavy Radial 50% x < Plus , , ,0 X DIA DEPTH Dia. Radial > Plus , , ,5 Finishing MEDIUM < 25% < Plus , Radial OF Dia. > Plus , , MATERIAL TO BE CUT Finishing Light < 0% < Plus , Radial () Aluminum OF Dia. Aloys > 32606T6,7075T6 82 Plus 968(2) Aluminum 3352,8 Alloys , 356, 2654,3 380, C Finishing < 0,254mm 350 < 32Aluminum 365 Plus Series, 8336Roughing 0060,94 & Finishing 2224 E/M7962, Radial Depth > Plus RPM IPM RPM ,24 IPM RPM ,5 IPM TYPE OF CUT Rc SMM 5,9mm 5,9mm 9mm 9mm 25,4mm 25,4mm Shallow Slotting < 2,7mm x < Plus , , Dia. > Plus , , Deep Slotting 9,05mm < Plus , , ,4mm x Dia. > Plus , , ,5 Medium Radial 30% x < Plus , , ,0 X DIA DEPTH Dia. Radial > Plus , , Heavy Radial 50% x < Plus , , ,0 X DIA DEPTH Dia. Radial > Plus , , ,5 Medium Radial 30% x < Plus , , ,0 X DIA DEPTH Dia. Radial > 32 82,Plus , , Heavy Radial 50% x < Plus , , ,0 X DIA DEPTH Dia. Radial > Plus , , ,5 Finishing MEDIUM < 25% < Plus , , Radial OF Dia. > Plus , , Finishing Light < 0% < Plus , , Radial OF Dia. > Plus , , Finishing < 0,254mm < Plus , , Radial Depth > Plus , , , HIGH PERFORMANCE

18 Starting rake and high helix makes the AX Mill a very powerful aluminum cutter. The two flutes allow for large chip load and high finish. Power Z PowerZ coating is designed specifically for the effective evacuation of aluminum. Chipbreaker Chipbreaker will increase the cutting feeds by 30%. AX Mill 2 Flute Uncoated DIA x LOC x SH x OAL Square Corner Radius Ball Part # CR/mm Part # Part # 6x9x6x63 6x9x6x63 8x20x8x63 8x20x8x63 0x22x0x63 0x22x0x63 2x25x2x75 2x25x2x75 6x32x6x88 6x32x6x88 20x36x20x00 20x36x20x00 AX AX AX28800 AX28850 AX AX AX288000R0.50 AX288000R.00 AX288050R0.50 AX288050R.00 AX28800R0.50 AX28800R.00 AX28850R0.50 AX28850R.00 AX288200R0.50 AX288200R.00 AX288250R0.50 AX288250R.00 AX28800 AX28805 AX2880 AX2885 AX28820 AX28825 AX Mill 2 Flute Power Z Coated DIA x LOC x SH x OAL Square Corner Radius Ball Part # CR/mm Part # Part # 6x9x6x63 6x9x6x63 8x20x8x63 8x20x8x63 0x22x0x63 0x22x0x63 2x25x2x75 2x25x2x75 6x32x6x88 6x32x6x88 20x36x20x00 20x36x20x00 AX AX AX28830 AX28880 AX AX AX288030R0.50 AX288030R.00 AX288080R0.50 AX288080R.00 AX28830R0.50 AX28830R.00 AX28880R0.50 AX28880R.00 AX288230R0.50 AX288230R.00 AX288280R0.50 AX288280R.00 AX28803 AX28808 AX2883 AX2888 AX28823 AX28828 AX Mill Chipbreaker 2 Flute Uncoated DIA x LOC x SH x OAL Square Corner Radius Ball Part # CR/mm Part # Part # 6x9x6x63 6x9x6x63 8x20x8x63 8x20x8x63 0x22x0x63 0x22x0x63 2x25x2x75 2x25x2x75 6x32x6x88 6x32x6x88 20x36x20x00 20x36x20x00 AX AX AX28802 AX28852 AX AX AX288002R0.50 AX288002R.00 AX288052R0.50 AX288052R.00 AX28802R0.50 AX28802R.00 AX28852R0.50 AX28852R.00 AX288202R0.50 AX288202R.00 AX288252R0.50 AX288252R.00 AX AX AX28803 AX28853 AX AX HIGH PERFORMANCE

19 AX Mill Chipbreaker 2 Flute Power Z Coated DIA x LOC x SH x OAL Square Corner Radius Ball Part # CR/mm Part # Part # 6x9x6x63 6x9x6x63 8x20x8x63 8x20x8x63 0x22x0x63 0x22x0x63 2x25x2x75 2x25x2x75 6x32x6x88 6x32x6x88 20x36x20x00 20x36x20x00 AX AX AX28832 AX28882 AX AX AX288032R0.50 AX288032R.00 AX288082R0.50 AX288082R.00 AX28832R0.50 AX28832R.00 AX28882R0.50 AX28882R.00 AX288232R0.50 AX288232R.00 AX288282R0.50 AX288282R.00 AX AX AX28833 AX28883 AX AX AX Mill 3 Flute Uncoated DIA x LOC x SH x OAL Square Corner Radius Ball Part # CR/mm Part # Part # 6x9x6x63 6x9x6x63 8x20x8x63 8x20x8x63 0x22x0x63 0x22x0x63 2x25x2x75 2x25x2x75 6x32x6x88 6x32x6x88 20x36x20x00 20x36x20x00 AX AX AX38800 AX38850 AX AX AX388000R0.50 AX388000R.00 AX388050R0.50 AX388050R.00 AX38800R0.50 AX38800R.00 AX38850R0.50 AX38850R.00 AX388200R0.50 AX388200R.00 AX388250R0.50 AX388250R.00 AX38800 AX38805 AX3880 AX3885 AX38820 AX38825 AX Mill 3 Flute Power Z Coated DIA x LOC x SH x OAL Square Corner Radius Ball Part # CR/mm Part # Part # 6x9x6x63 6x9x6x63 8x20x8x63 8x20x8x63 0x22x0x63 0x22x0x63 2x25x2x75 2x25x2x75 6x32x6x88 6x32x6x88 20x36x20x00 20x36x20x00 AX AX AX38830 AX38880 AX AX AX388030R0.50 AX388030R.00 AX388080R0.50 AX388080R.00 AX38830R0.50 AX38830R.00 AX38880R0.50 AX38880R.00 AX388230R0.50 AX388230R.00 AX388280R0.50 AX388280R.00 AX38803 AX38808 AX3883 AX3888 AX38823 AX38828 Power Z The three flute design increases the tool life, lowers the chip load and has very high finish. Power Z HIGH PERFORMANCE

20 Chipbreaker AX Mill Chipbreaker, 3 Flute, Uncoated DIA x LOC x SH x OAL Square Corner Radius Ball Part # CR/mm Part # Part # 6x9x6x63 6x9x6x63 8x20x8x63 8x20x8x63 0x22x0x63 0x22x0x63 2x25x2x75 2x25x2x75 6x32x6x88 6x32x6x88 20x36x20x00 20x36x20x00 AX AX AX38802 AX38852 AX AX AX388002R0.50 AX388002R.00 AX388052R0.50 AX388052R.00 AX38802R0.50 AX38802R.00 AX38852R0.50 AX38852R.00 AX388202R0.50 AX388202R.00 AX388252R0.50 AX388252R.00 AX AX AX38803 AX38853 AX AX Power Z Our unique PowerZ coating combination increases the tool life by 40%. AX Mill Chipbreaker, 3 Flute, Power Z Coated DIA x LOC x SH x OAL Square Corner Radius Ball Part # CR/mm Part # Part # 6x9x6x63 6x9x6x63 8x20x8x63 8x20x8x63 0x22x0x63 0x22x0x63 2x25x2x75 2x25x2x75 6x32x6x88 6x32x6x88 20x36x20x00 20x36x20x00 AX AX AX38832 AX38882 AX AX AX388032R0.50 AX388032R.00 AX388082R0.50 AX388082R.00 AX38832R0.50 AX38832R.00 AX38882R0.50 AX38882R.00 AX388232R0.50 AX388232R.00 AX388282R0.50 AX388282R.00 AX AX AX38833 AX38883 AX AX HIGH PERFORMANCE

21 Speed and Feed Recomendations SPEED & FEED Recomendations Material Surface M/Minute Chip Load Per Tooth (CLPT) 3,75mm 6,35mm 2,7mm 25,4mm Aluminium Alloys 366 0,0254 0,0508 0,06 0,2032 Carbon Steel ,0254 0,038 0, Cast Iron ,0254 0,038 0, Copper Alloys ,0254 0,0508 0, Steel (Annealed) ,0254 0,0508 0,0762 0,27 Steel (824 HRC) ,006 0, ,038 0,43 Steel (2537 HRC) , ,027 0,0254 0,0762 Stainless Steel (Free Machining) ,027 0,0254 0,0508 0,0762 Stainless Steel (Other) ,027 0,0254 0,0508 0,0762 Inconel, Monel ,027 0,0254 0,038 0,0762 Titanium ,027 0, ,038 0,0762 Recommended starting speeds and feeds for variablehelix endmills. V4 Variable Helix Endmills V4 4 Flute Standard Length D L Square CR Corner Radius Ball V48200WF 0,250,38 V48200R.25WF V48204WF V48200NF 0,250,38 V48200R.25NF V48204NF V48300WF 0,250,38 V48300R.25WF V48304WF V48300NF 0,250,38 V48300R.25NF V48304NF V48400WF 0,250,38 V48400R.25WF V48404WF V48400NF 0,250,38 V48400R.25NF V48404NF V48450WF 0,38 V48450R.50WF V48454WF V48450NF 0,38 V48450R.50NF V48454NF V48550WF 0,38 V48550R.50WF V48554WF V48550NF 0,38 V48550R.50NF V48554NF V48650WF 0,38 V48650R.50WF V48654WF V48650NF 0,38 V48650R.50NF V48654NF V48750WF 0,640,76 V48750R.75WF V48754WF V48750NF 0,640,76 V48750R.75NF V48754NF V48800WF 0,640,76 V48800R.75WF V48804WF V48800NF 0,640,76 V48800R.75NF V48804NF V48850WF 0,760,89 V48850R.75WF V48854WF V48850NF 0,760,89 V48850R.75NF V48854NF V48900WF 0,760,89 V48900R.75WF V48904WF V48900NF 0,760,89 V48900R.75NF V48904NF V48950WF 0,760,89 V48950R.75WF V48954WF V48950NF 0,760,89 V48950R.75NF V48954NF V482050WF 0,760,89 V482050R.75WF V482054WF V482050NF 0,760,89 V482050R.75NF V482054NF Mastercut Tool Corp. does not recommend adding a weldon fl at on tools with a shank diameter under 6mm. The V4 Endmill reduces harmonic vibrations creating a smoother running endmill. D L D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length HIGH PERFORMANCE

22 V4 4 Flute Stub Length D L Square CR Corner Radius Ball V485200WF 0,250,38 V485200R.25WF V485204WF V485200NF 0,250,38 V485200R.25NF V485204NF V485300WF 0,250,38 V485300R.25WF V485304WF V485300NF 0,250,38 V485300R.25NF V485304NF V485400WF 0,250,38 V485400R.25WF V485404WF V485400NF 0,250,38 V485400R.25NF V485404NF V485450WF 0,380 V485450R.50WF V485454WF V485450NF 0,380 V485450R.50NF V485454NF V485500WF 0,380 V485500R.50WF V485504WF V485500NF 0,380 V485500R.50NF V485504NF V485550WF 0,380 V485550R.50WF V485554WF V485550NF 0,380 V485550R.50NF V485554NF V485600WF 0,640,76 V485600R.75WF V485604WF V485600NF 0,640,76 V485600R.75NF V485604NF V4 4 Flute Long Length D L Square CR Corner Radius Ball V483000WF 0,250,38 V483000R.25WF V483004WF V483000NF 0,250,38 V483000R.25NF V483004NF V483050WF 0,250,38 V483050R.25WF V483054WF V483050NF 0,250,38 V483050R.25NF V483054NF V48300WF 0,250,38 V48300R.25WF V48304WF V48300NF 0,250,38 V48300R.25NF V48304NF V48350WF 0,38 V48350R.50WF V48354WF V48350NF 0,38 V48350R.50NF V48354NF V483200WF 0,38 V483200R.50WF V483204WF V483200NF 0,38 V483200R.50NF V483204NF V483250WF 0,38 V483250R.50WF V483254WF V483250NF 0,38 V483250R.50NF V483254NF V483300WF 0,640,76 V483300R.75WF V483304WF V483300NF 0,640,76 V483300R.75NF V483304NF V483350WF 0,640,76 V483350R.75WF V483354WF V483350NF 0,640,76 V483350R.75NF V483354NF D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Mastercut Tool Corp. does not recommend adding a weldon fl at on tools with a shank diameter under 6mm. Cutting Edge Tolerance +0,000 0,049 Shank Tolerance H6 HIGH PERFORMANCE

23 Recommended Speed and Feed Rates Material SMM Chip Load Per Tooth (CLPT) 2,75mm 6,35mm 2,7mm 8,466mm 25,4mm Cast Iron (Ductile) ,027 0,038 0,0508 0,06 24 Cast Iron (Gray) ,027 0,0508 0, ,2032 Cast Iron (Malleable) 607 0,027 0,0508 0, ,2032 Nickel Base Alloys 69 0,027 0,0254 0,0508 0,0762 0,06 Stainless Steel (Free Machining) 922 0,027 0,0254 0,0508 0,06 24 Stainless Steel (Work Hardening) 469 0,027 0,027 0,0254 0,0762 0,27 Steel (Low Alloy) ,027 0,0254 0,0508 0,06 24 Steel (Medium Alloy) 622 0,027 0,0254 0,0508 0,06 24 Steel (High Alloy MoldDie) ,027 0,0254 0,0508 0,06 24 Steel (High Strength) ,027 0,027 0,0254 0,0762 0,06 Titanium (Soft) 469 0,027 0,0254 0,0508 0,06 24 Titanium (Hard) 546 0,027 0,027 0,0254 0,06 SMM = Surface Meters/Minute CLPT = Chip Load Per Tooth F45, 6 Flute Square End D L Uncoated F F F F F F F F F F F F F F F F F F F F F F F F F F F F F45, 6 Flute Corner Radius D L Uncoated F458452R0.25 F458482R F458552R0.25 F458582R F458502R0.25 F458532R F458602R0.50 F458632R F458652R0.50 F458682R F458702R0.50 F458732R F458752R0.50 F458782R F458802R0.50 F458832R F458852R0.50 F458882R F458902R.00 F458932R F458952R.00 F458982R F R.00 F R F R.25 F R.25 F45 Endmills 6 Flute 45 Degree Eccentric Relief High Performance Finishers D L Enhanced Surface Finish Faster Finishing Rates Improved Tool Life Radially Relieved For Better Accuracy Proprietary Coating High Tolerance Concentricity This special endmill is one of Mastercut Tool s newest additions. It is designed to achieve an impeccable finish in hard metals like stainless steel, alloys, and titanium. The 45 spiral achieves faster feed rates. D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Cutting Edge Tolerance +0,000 0,049 Shank Tolerance H HIGH PERFORMANCE

24 Rougher Fine Pitch For maximum stock removal of titanium, inconel, waspalloy, and other advanced materials. D L Medium Pitch For maximum stock removal of mild, stainless, and hardened steels and alloys. Coarse Pitch For maximum stock removal of aluminum, brass, bronze, and other lightweight alloys. TiN and TiCN also available! Roughers, or hoggers, are useful for rapid removal of large amounts of material. The chip groove design allows for more cutting fluid to the cutting edge and dissipates heat better. There is a wide range of variations in rougher profile forms for different material groups. The coarser the pitch of the roughing edge, the more material removed and the less smooth the finish. In addition, most roughers have eccentric relief so regrinding can be done only using the cutting face. This saves you if you have access to regrinding equipment. Series 62 Fine Pitch Roughers (.048 Pitch) D L No. of Flutes Uncoated Series 620 Medium Pitch Rougher (.062 Pitch) D L No. of Flutes Uncoated Coarse Pitch Roughers (.05 Pitch) D L No. of Flutes Uncoated D L Designed for high speed milling of inconel, titanium, stainless, and steel alloys. Cutting Edge Tolerance +0,000 0,049 Shank Tolerance H6 TwisterMill 60 3 Flute, High Helix Twistermill D L Uncoated D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length HIGH PERFORMANCE

25 AlumaZip 55 2 Flute, High Helix AlumaZips D L Uncoated HyperMill 45 2 Flute, High Helix Hypermill D L Uncoated See the Mastercut Tool website for more indepth information about High Performance Endmills. D D L Designed for high speed milling of aluminum. L Designed for high speed milling of aluminum. Cutting Edge Tolerance +0,000 0,049 Shank Tolerance H6 Standard Drill Recommendations mm Rate (mm/r) Material Group Speed (mm/min).5875mm 3.75mm 6.35mm 2.7mm 9.05mm Aluminum/ Aluminum Alloys 983 0,02 0,076 0,78 0,305 0,38 Aluminum Alloyed Si > 0% ,02 0,05 2 0,254 0,305 Soft Cast Irons 692 0,025 0,076 0,27 0,254 0,305 Medium Cast Irons ,025 0,076 0,27 0,203 0,254 Malleable Cast Irons 206 0,03 0,05 0,02 0,78 0,254 Brass 692 0,08 0,05 0,076 0,02 2 Bronze ,08 0,05 0,076 0,02 2 Coppers/ Copper Alloys ,025 0, ,254 0,305 Magnesium ,025 0,076 0,78 0,305 0,38 Nickel Alloys 236 0,025 0,076 0,27 0,229 0,305 Free Machining Stainless Steels ,025 0,076 0,27 0,203 0,305 Work Hardening Stainless Steels 530 0,03 0,05 0,02 2 0,254 Low Carbon Steels 469 0,025 0,05 0,02 0,78 0,305 Medium Carbon Steels 306 0,025 0,05 0, ,254 High Tensile (3540 Rc) Steels ,025 0,05 0, ,27 High Tensile (4045 Rc) Steels 530 0,08 0,025 0,05 0, High Tensile (45 Rc+) Steels 823 0,03 0,08 0,025 0,05 0,076 Tool Steels 230 0,025 0,038 0,076 0,27 0,203 Soft Titanium ,025 0,05 0,02 2 0,254 Titanium Alloys Hard Titanium 230 0,08 0,025 0,05 0,27 0, Drills Replace or Resharpen drills at first sign of dulling or rounding. D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Cutting Edge Tolerance/Shank Tolerance +0,000 0,005 DRILLS 25 RECOMMENDATIONS

26 D L D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Standard Length Drills DIN Flute 27 Helix 8 4 Facet Point 3mm to 7mm D L PART# TiN PART# TN 3, 36 3, TN 3,2 36 3, TN 3,3 36 3, TN 3,4 39 3, TN 3,5 39 3, TN 3,6 39 3, TN 3,7 39 3, TN 3,8 43 3, TN 3,9 43 3, TN TN 4, 43 4, TN 4,2 43 4, TN 4,3 47 4, TN 4,4 47 4, TN 4,5 47 4, TN 4, TN 4,7 47 4, TN 4,8 52 4, TN 4,9 52 4, TN TN 5, 52 5, TN 5,2 52 5, TN 5,3 52 5, TN 5,4 57 5, TN 5,5 57 5, TN 5,6 57 5, TN 5,7 57 5, TN 5,8 57 5, TN 5,9 57 5, TN TN 6, 63 6, TN 6,2 63 6, TN 6,3 63 6, TN 6,4 63 6, TN 6,5 63 6, TN 6,6 63 6, TN 6,7 63 6, TN 6,8 69 6, TN 6,9 69 6, TN Cutting Edge Tolerance/Shank Tolerance +0,000 0,005 DRILLS

27 Standard Length Drills DIN Flute 27 Helix 8 4 Facet Point 7mm to 2mm D L PART# TiN PART# TN 7, 69 7, TN D L 7,2 69 7, TN 7,3 69 7, TN 7,4 69 7, TN 7,5 69 7, TN 7,6 75 7, TN 7,7 75 7, TN 7,8 75 7, TN 7,9 75 7, TN TN 8, 75 8, TN 8,2 75 8, TN 8,3 75 8, TN 8,4 75 8, TN 8,5 75 8, TN 8,6 8 8, TN 8,7 8 8, TN 8,8 8 8, TN 8,9 8 8, TN TN 9, 8 9, TN 9,2 8 9, TN 9,3 8 9, TN 9,4 8 9, TN 9,5 8 9, TN 9,6 87 9, TN 9,7 87 9, TN 9,8 87 9, TN 9,9 87 9, TN TN , TN TN TN,5 94, TN TN D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Cutting Edge Tolerance/Shank Tolerance +0,000 0, DRILLS 27

28 D L D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Cutting Edge Tolerance/Shank Tolerance +0,000 0,005 Medium Length Drills 2 Flute 25 Helix 8 4 Facet Point D L STD PART # TiN PART # 3, 6 3, ,2 8 3, ,3 8 3, ,4 20 3, ,5 20 3, ,6 20 3, ,7 20 3, ,8 22 3, ,9 22 3, , 22 4, ,2 22 4, ,3 24 4, ,4 24 4, ,5 24 4, ,6 24 4, ,7 24 4, ,8 26 4, ,9 26 4, , 26 5, ,2 26 5, ,3 26 5, ,4 28 5, ,5 28 5, ,6 28 5, ,7 28 5, ,8 28 5, ,9 28 5, , 3 6, ,2 3 6, ,3 3 6, ,4 3 6, ,5 3 6, ,6 3 6, ,7 3 6, ,8 34 6, ,9 34 6, , 34 7, ,2 34 7, ,3 34 7, ,4 34 7, ,5 34 7, ,6 37 7, ,7 37 7, ,8 37 7, ,9 37 7, DRILLS

29 Medium Length Drills 2 Flute 25 Helix 8 4 Facet Point D L STD PART# TiN PART# , 37 8, ,2 37 8, ,3 37 8, ,4 37 8, ,5 37 8, ,6 40 8, ,7 40 8, ,8 40 8, ,9 40 8, , 40 9, ,2 40 9, ,3 40 9, ,4 40 9, ,5 40 9, ,6 43 9, ,7 43 9, ,8 43 9, ,9 43 9, , 43 0, ,2 43 0, ,3 43 0, ,4 43 0, , ,7 43 0, ,8 43 0, ,2 47, ,5 47, ,8 47, ,5 5 2, ,5 5 3, ,5 56 4, ,5 58 5, ,5 60 6, ,5 62 7, ,5 64 8, ,5 66 9, D L D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Cutting Edge Tolerance/Shank Tolerance +0,000 0, DRILLS 29

30 Stub Length Drills, DIN 6539, 2 Flute, 25 Helix D L D L PART# , 4 3, ,2 4 3, ,3 4 3, ,4 5 3, ,5 5 3, ,6 5 3, ,7 5 3, , ,9 7 3, , 7 4, ,2 7 4, ,3 8 4, ,4 8 4, ,5 8 4, ,6 8 4, ,7 8 4, ,8 20 4, ,9 20 4, , 20 5, ,2 20 5, ,3 20 5, ,4 2 5, D L PART# 5,5 2 5, ,6 2 5, ,7 2 5, ,8 2 5, ,9 2 5, , 23 6, ,2 23 6, ,3 23 6, ,4 23 6, ,5 23 6, ,5 25 7, ,5 27 8, ,5 29 9, ,5 33, ,5 35 2, D L NC Spotting Drills D L Point Angle EDP# D L Point Angle EDP# D L D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Solid Carbide Center Drills D L Size# 60 Degree 82 Degree 90 Degree,2,2 3,8 38 M ,75 50 M ,8 2,8 6,3 50 M ,5 3, M , 70 M ,7 75 M ,9 8 M M DRILLS

31 Bur Shapes and Sizes We carry burs in all shapes and sizes. We can also customize any bur to your needs. Bur Part Number Codes L6 50 mm Shank (6 Inch) L4 00 mm Shank (4 Inch) L3 75 mm Shank (3 Inch) SA/SB SC SD SE SF SG R 8 mm Shank (3/8 Inch) X Solid Carbide (Bur and Shank) SH SJ SK SL SM SN Bur Cut Types Single Cut (SC) Chipbreaker Cut (CB) Diamond Cut (DM) Double Cut (DC) Fastmill CutAlumacut (FM) Bur Speed Recommendations Bur Diameter RPM 3mm Solid Carbide mm Solid Carbide mm Carbide Head Brazed to /8 or 3mm Steel Shank mm Solid Carbide mm Carbide Head Brazed to /8 or 3mm Steel Shank mm Carbide Head Brazed to /4 or 6mm Steel Shank mm Carbide Head Brazed to /4 or 6mm Steel Shank mm Carbide Head Brazed to /4 or 6mm Steel Shank mm Carbide Head Brazed to /4 or 6mm Steel Shank mm Carbide Head Brazed to /4 or 6mm Steel Shank mm Carbide Head Brazed to /4 or 6mm Steel Shank mm Carbide Head Brazed to /4 or 6mm Steel Shank The chart is a general and approximate recommendation. Variations to achieve desired results may be necessary. Long shank burs should be used at reduced speeds. ECO Endcut Only SC Singlecut DC Doublecut DM Diamondcut CB Chipbreaker FM Fastmill Cut/Alumacut FC Fine Cut CC Coarse Cut Example SL5RMML6DC SL Shape 8 mm Shank (3/8 Inch) Cutter Size Millimeter 50 mm Shank (6 Inch) Doublecut Solid Carbide Bur Brazed Burs (Solid Carbide Head with brazed steel shank) Long Series Brazed Burs (Solid Carbide Head with brazed steel shank) Denoted with L6 in part number General Bur Cut Type Applications Materials Doublecut Singlecut Alumacut Diamondcut Chipbreaker Aluminum Brass, Bronze, Copper Fiberglass Cast Iron Plastics Steel: 4055rc Steel: 5560rc Steel: Carbon Steel Nickel, Chrome Stainless Steel Steel Weldments Titanium Zinc BURS 3

32 SA Burs Cylindrical No Endcut D L Singlecut Doublecut Alumacut, SA4MMSC* SA4MMDC* SA4MMFM* 2, SA42MMSC* SA42MMDC* SA42MMFM* SA43MMSC* SA43MMDC* SA43MMFM* D L 6,3 2, SA5MMSC SA5MMDC SA5MMFM 3 2, SA2MMSC* SA2MMDC* SA2MMFM* SA4MMSC* SA4MMDC* SA4MMFM* SAMMSC* SAMMDC* SAMMFM* SAMML6SC SAMML6DC SAMML6FM SAMMASC* SAMMADC* SAMMAFM* SA2MMSC SA2MMDC SA2MMFM 9, SA3MMSC SA3MMDC SA3MMFM 9, SA3MML6SC SA3MML6DC SA3MML6FM SA4MMSC SA4MMDC SA4MMFM 2, SA5MMSC SA5MMDC SA5MMFM 2, SA5MML6SC SA5MML6DC SA5MML6FM SA6MMSC SA6MMDC SA6MMFM SA7MMSC SA7MMDC SA7MMFM 25, SA9MMSC SA9MMDC SA9MMFM SB Burs Cylindrical With Endcut D L Singlecut Doublecut Alumacut, SB4MMSC* SB4MMDC* SB4MMFM* 2, SB42MMSC* SB42MMDC* SB42MMFM* D L SB43MMSC* SB43MMDC* SB43MMFM* 6,3 4, SB5MMSC SB5MMDC SB5MMFM 3 2, SB2MMSC* SB2MMDC* SB2MMFM* SB4MMSC* SB4MMDC* SB4MMFM* SBMMSC* SBMMDC* SBMMFM* SBMML6SC SBMML6DC SBMML6FM SB2MMSC SB2MMDC SB2MMFM 9, SB3MMSC SB3MMDC SB3MMFM 9, SB3MML6SC SB3MML6DC SB3MML6FM SB4MMSC SB4MMDC SB4MMFM 2, SB5MMSC SB5MMDC SB5MMFM 2, SB5MML6SC SB5MML6DC SB5MML6FM SB6MMSC SB6MMDC SB6MMFM SB7MMSC SB7MMDC SB7MMFM 25, SB9MMSC SB9MMDC SB9MMFM * Denotes Solid Carbide D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Burs also available in Chipbreaker and Diamondcut BURS

33 SC Burs Radius Cylinder D L Singlecut Doublecut Alumacut 2, SC4MMSC* SC4MMDC* SC4MMFM* SC42MMSC* SC42MMDC* SC42MMFM* 6,3 2, SC5MMSC SC5MMDC SC5MMFM SC2MMSC* SC2MMDC* SC2MMFM* SC4MMSC* SC4MMDC* SC4MMFM* SCMMSC* SCMMDC* SCMMFM* SCMML6SC SCMML6DC SCMML6FM SC2MMSC SC2MMDC SC2MMFM 9, SC3MMSC SC3MMDC SC3MMFM 9, SC3MML6SC SC3MML6DC SC3MML6FM SC4MMSC SC4MMDC SC4MMFM 2, SC5MMSC SC5MMDC SC5MMFM 2, SC5MML6SC SC5MML6DC SC5MML6FM SC6MMSC SC6MMDC SC6MMFM SC7MMSC SC7MMDC SC7MMFM D L SD Burs Ball Shape D L Singlecut Doublecut Alumacut 2,5 2, SD4MMSC* SD4MMDC* SD4MMFM* 3 2, SD42MMSC* SD42MMDC* SD42MMFM* 6, SD5MMSC SD5MMDC SD5MMFM SMMSC* SMMDC* SMMFM* SD4MMSC* SD4MMDC* SD4MMFM* SDMMSC* SDMMDC* SDMMFM* SDMML6SC SDMML6DC SDMML6FM 8 6,4 6 5,4 SMMSC SMMDC SMMFM 9, SD3MMSC SD3MMDC SD3MMFM 9, SD3MML6SC SD3MML6DC SD3MML6FM 9,5 6 54,5 SD4MMSC SD4MMDC SD4MMFM 2, SD5MMSC SD5MMDC SD5MMFM 2,7 6 6 SD5MML6SC SD5MML6DC SD5MML6FM SD6MMSC SD6MMDC SD6MMFM SD7MMSC SD7MMDC SD7MMFM 25, SD9MMSC SD9MMDC SD9MMFM SE Burs Oval Shape D L Singlecut Doublecut Alumacut SE4MMSC* SE4MMDC* SE4MMFM* 6,3 9, SE5MMSC SE5MMDC SE5MMFM 6 9, SEMMSC* SEMMDC* SEMMFM* 6 9, SEMML6SC SEMML6DC SEMML6FM 9, SE3MMSC SE3MMDC SE3MMFM 9, SE3MML6SC SE3MML6DC SE3MML6FM 2, SE5MMSC SE5MMDC SE5MMFM 2, SE5MML6SC SE5MML6DC SE5MML6FM SE6MMSC SE6MMDC SE6MMFM SE7MMSC SE7MMDC SE7MMFM * Denotes Solid Carbide D D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length D L L Burs also available in Chipbreaker and Diamondcut BURS 33

34 SF Burs Tree Shape D L Singlecut Doublecut Alumacut SF4MMSC* SF4MMDC* SF4MMFM* 3 2, SF42MMSC* SF42MMDC* SF42MMFM* 6,3 2, SF5MMSC SF5MMDC SF5MMFM SFMMSC* SFMMDC* SFMMFM* D L SFMML6SC SFMML6DC SFMML6FM 9, SF3MMSC SF3MMDC SF3MMFM 9, SF3MML6SC SF3MML6DC SF3MML6FM SF4MMSC SF4MMDC SF4MMFM 2, SF3MMSC SF3MMDC SF3MMFM 2, SF5MMSC SF5MMDC SF5MMFM 2, SF5MML6SC SF5MML6DC SF5MML6FM SF6MMSC SF6MMDC SF6MMFM SF7MMSC SF7MMDC SF7MMFM SF4MMSC SF4MMDC SF4MMFM SF5MMSC SF5MMDC SF5MMFM SG Burs Pointed Tree D L Singlecut Doublecut Alumacut D L SG4MMSC* SG4MMDC* SG4MMFM* 3 9, SG43MMSC* SG43MMDC* SG43MMFM* 3 2, SG44MMSC* SG44MMDC* SG44MMFM* 6,3 2, SG5MMSC SG5MMDC SG5MMFM SGMMSC* SGMMDC* SGMMFM* SGMML6SC SGMML6DC SGMML6FM SG2MMSC SG2MMDC SG2MMFM 9, SG3MMSC SG3MMDC SG3MMFM 9, SG3MML6SC SG3MML6DC SG3MML6FM 2, SG3MMSC SG3MMDC SG3MMFM 2, SG5MMSC SG5MMDC SG5MMFM 2, SG5MML6SC SG5MML6DC SG5MML6FM SG6MMSC SG6MMDC SG6MMFM SG7MMSC SG7MMDC SG7MMFM SH Burs Flame Shape D L Singlecut Doublecut Alumacut D L 3 6, SH4MMSC* SH4MMDC* SH4MMFM* 6 2, SHMMSC* SHMMDC* SHMMFM* 6 2, SHMML6SC SHMML6DC SHMML6FM SH2MMSC SH2MMDC SH2MMFM SH2MML6SC SH2MML6DC SH2MML6FM 2, SH5MMSC SH5MMDC SH5MMFM 2, SH5MML6SC SH5MML6DC SH5MML6FM SH6MMSC SH6MMDC SH6MMFM SH7MMSC SH7MMDC SH7MMFM D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length * Denotes Solid Carbide *^ Denotes Double End Burs also available in Chipbreaker and Diamondcut BURS

35 SJ Burs 60 Included Cone D L Singlecut Doublecut Alumacut 3 2, SJ42MMSC* SJ42MMDC SJ42MMFM 3 2, SJ42MMDESC*^ SJ42MMDEDC*^ SJ42MMDEFM*^ SJMMSC* SJMMDC* SJMMFM* SJMMDESC*^ SJMMDEDC*^ SJMMDEFM*^ 9, SJ3MMSC SJ3MMDC SJ3MMFM 2, SJ5MMSC SJ5MMDC SJ5MMFM 6 4,5 6 59,5 SJ6MMSC SJ6MMDC SJ6MMFM 9 7,5 6 62,5 SJ7MMSC SJ7MMDC SJ7MMFM 25 24,5 6 69,5 SJ9MMSC SJ9MMDC SJ9MMFM SK Burs 90 Included Cone D L Singlecut Doublecut Alumacut 3, SK42MMSC* SK42MMDC* SK42MMFM* 3, SK42MMDESC*^ SK42MMDEDC*^ SK42MMDEFM*^ SKMMSC* SKMMDC* SKMMFM* SKMMDESC*^ SKMMDEDC*^ SKMMDEFM*^ 9,5 4,7 6 49,7 SK3MMSC SK3MMDC SK3MMFM 2,7 6,3 6 5,3 SK5MMSC SK5MMDC SK5MMFM SK6MMSC SK6MMDC SK6MMFM 9 9,5 6 54,5 SK7MMSC SK7MMDC SK7MMFM 25 2,7 6 57,7 SK9MMSC SK9MMDC SK9MMFM SL Burs 4 Included Cone D L DEG Singlecut Doublecut Alumacut 3 9, SL4MMSC* SL4MMDC* SL4MMFM* 3 2, SL42MMSC* SL42MMDC* SL42MMFM* SLMMSC* SLMMDC* SLMMFM* SLMML6SC SLMML6DC SLMML6FM SMMSC SMMDC SMMFM 9, SL3MMSC SL3MMDC SL3MMFM 9, SL3MML6SC SL3MML6DC SL3MML6FM 2, SL4MMSC SL4MMDC SL4MMFM 2, SL4MML6SC SL4MML6DC SL4MML6FM SL5MMSC SL5MMDC SL5MMFM SL6MMSC SL6MMDC SL6MMFM SL7MMSC SL7MMDC SL7MMFM SM Burs Pointed Cone Shape D L DEG Singlecut Doublecut Alumacut 3 8, SM4MMSC* SM4MMDC* SM4MMFM* SM42MMSC* SM42MMDC* SM42MMFM* SM43MMSC* SM43MMDC* SM43MMFM* 6,3 2, SM5MMSC SM5MMDC SM5MMFM 6 2, SMMMSC* SMMMDC* SMMMFM* SM2MMSC SM2MMDC SM2MMFM SM3MMSC* SM3MMDC* SM3MMFM* 9, SM4MMSC SM4MMDC SM4MMFM 2, SM5MMSC SM5MMDC SM5MMFM SM6MMSC SM6MMDC SM6MMFM * Denotes Solid Carbide *^ Denotes Double End D D D L D L L L D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length BURS 35

36 SN Burs Inverted Cone D L DEG Singlecut Doublecut Alumacut 2, SN4MMSC* SN4MMDC* SN4MMFM* SN42MMSC* SN42MMDC* SN42MMFM* 6, SN5MMSC SN5MMDC SN5MMFM D L SNMMSC* SNMMDC* SNMMFM* 9,5 9,5 6 54,5 3 SN2MMSC SN2MMDC SN2MMFM 2,7 2,7 6 57,7 28 SN4MMSC SN4MMDC SN4MMFM SN6MMSC SN6MMDC SN6MMFM SN7MMSC SN7MMDC SN7MMFM Diemills D L STD COARSE D L M48000 M48020 Diemills M4800 M M48200 M M48300 M M48400 M M48500 M48520 Piloted Diemills D L L Doublecut Singlecut D M22000 M2200 L L M2200 M M22200 M M22300 M M22400 M2240 Tire Burs D L D L Round Shank TriShank STBM02 STBM02T STBM03 STBM03T STBM04 STBM04T STBM05 ~ ~ STBM05T D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Burs also available in Chipbreaker and Diamondcut * Denotes Solid Carbide BURS

37 Fiberglass Routers D L Plain (A) Burend (B) Millend (C) Drillend (D), FGRMA FGRMB FGRMC FGRMD FGRMA FGRMB FGRMC FGRMD FGRM2A FGRM2B FGRM2C FGRM2D FGRM3A FGRM3B FGRM3C FGRM3D FGRM4A FGRM4B FGRM4C FGRM4D FGRM5A FGRM5B FGRM5C FGRM5D FGRM6A FGRM6B FGRM6C FGRM6D FGRM60A FGRM60B FGRM60C FGRM60D FGRM6A FGRM6B FGRM6C FGRM6D FGRM62A FGRM62B FGRM62C FGRM62D FGRM63A FGRM63B FGRM63C FGRM63D FGRM7A FGRM7B FGRM7C FGRM7D FGRM8A FGRM8B FGRM8C FGRM8D FGRM9A FGRM9B FGRM9C FGRM9D Plain End Bur End Mill End Drill End Bur Sets BURS INCLUDED Singlecut Doublecut Alumacut SA43, SA42, SC42, SC4, SD42, SE4, SF4, SG4, SETM00MMWSC SETM00MMWDC ~ SH4, SJ4, SL42, SN42 SA5, SB5, SC5, SD5, SE5, SF5, SG5, SM5, SETM0MMWSC SETM0MMWDC ~ SN5 SA, SC, SD, SE, SF, SG, SH, SJ, SK, SL, SM, SN SETM20MMWSC SETM20MMWDC ~ SA, SA3, SC, SC3, SD, SD3, SF, SF3 SETM30MMWSC SETM30MMWDC SETM30MMWFM SB, SB3, SC, SC3, SD, SD3, SF, SF3 SETM35MMWSC SETM35MMWDC SETM35MMWFM SA3, SA5, SC3, SC5, SD3, SD5, SF3, SF5 SETM40MMWSC SETM40MMWDC SETM40MMWFM SB3, SB5, SC3, SC5, SD3, SD5, SF3, SF5 SETM45MMWSC SETM45MMWDC SETM45MMWFM SA5, SC3, SC5, SD5, SF3, SF5, SG3, SL4 SETM50MMWSC SETM50MMWDC SETM50MMWFM SB5, SC3, SC5, SD5, SF3, SF5, SG3, SL4 SETM55MMWSC SETM55MMWDC SETM55MMWFM SC3L6, SD3L6, SF3L6, SF5L6 SETM640MMWSC SETM640MMWDC SETM640MMWFM D Cutting Diameter L Cutting Length Shank Diameter L 2 Overall Length Burs also available in Chipbreaker and Diamondcut BURS 37

38 The Mastercut 48Piece Countertop Display The Mastercut 48Piece Countertop Display showcases 48 pieces of our popular burs. The burs are showcased in a high quality acrylic lexan display with locking back panel. The set includes: 48 Piece Doublecut Bur Display Doublecut Burs (3mm Shank) SA5MMDC, SB5MMDC, SC5MMDC, SD5MMDC, SE5MMDC, SF5MMDC, SG5MMDC, SM5MMDC, SN5MMDC Doublecut Burs (6mm Shank) SAMMDC, SA3MMDC, SA5MMDC, SCMMDC, SC3MMDC, SC5MMDC, SDMMDC, SD3MMDC, SD5MMDC, SEMMDC, SE3MMDC, SE5MMDC, SFMMDC, SF3MMDC, SF5MMDC, SGMMDC, SG3MMDC, SG5MMDC, SL4MMDC, SL3MMDC, SLMMDC, SM5MMDC, SM4MMDC, SM3MMDC AlumaCut Burs (6mm Shank) SAMMFM, SA3MMFM, SA5MMFM, SCMMFM, SC3MMFM, SC5MMFM, SD5MMFM, SD3MMFM, SE5MMFM, SE3MMFM, SF5MMFM, SF3MMFM, SFMMFM, SL4MMFM, SL3MMFM 24 Piece Doublecut Bur Display Description Part Number 48 Piece Bur Display DISPLAY Piece Bur Display Without 3mm Shank Burs DISPLAY239 Bur Set Without Plastic Display DIS48ND Additional Bur Sets 50mm Shank Bur Display 50mm Shank Plastic Pouch Description No. Of Pieces Part Number Plastic Pouch 50 mm Shank Set Includes: SD3L6MMDC, SF5L6MMDC, SF3L6MMDC, SC3L6MMDC Tire Bur Set Includes: 270, 27, and 27/38 in Clamshell Case Tire Bur Set Includes: 270, 270P, 27, and 27P in Clamshell Case 24 Piece Display Includes: SA5MMDC, SA3MMDC, SAMMDC, SC5MMDC, SC3MMDC, SCMMDC, SD5MMDC, SD3MMDC, SDMMDC, SE5MMDC, SE3MMDC, SEMMDC, SF5MMDC, SF3MMDC, SFMMDC, SG5MMDC, SG3MMDC, SGMMDC, SL4MMDC, SL3MMDC, SLMMDC, SM5MMDC, SM4MMDC, SM3MMDC 5 Piece Alumacut Display Includes: SAMMFM, SA3MMFM, SA5MMFM, SCMMFM, SC3MMFM, SC5MMFM, SD3MMFM, SD5MMFM, SE3MMFM, SE5MMFM, SFMMM, SF3MMFM, SF5MMFM, SL3MMFM, SL4MMFM Similar to 24 Piece display but with 5 holes. 8 Piece 50mm Shank Bur Dislpay Includes: SC5L6MMDC, SC3L6MMDC, SCL6MMDC, SE5L6MMDC, SE3L6MMDC, SEL6MMDC, SF5L6MMDC, SF3L6MMDC, SFL6MMDC, SC5L6MMFM, SC3L6MMFM, SCL6MMFM, SE5L6MMFM, SE3L6MMFM, SEL6MMFM, SF5L6MMFM, SF3L6MMFM, SFL6MMFM, 4 SET870 3 SETTB 4 SETTB2 24 DISPLAY2 5 SETBDIS250 FM 8 DISPLAY BURS Tire Bur Set with Clamshell Case

39 Quality Control At Mastercut Tool we take great pride in our high standards of quality control and in the accomplishments of your customers using our tools. Therefore, our bottom line is: Our customers success with our products is the measure of our success. From advanced grinders and machinery, to great quality control personnel, our priority has always been providing you with the highest quality tools for your customers. ISO 900:2000 CERTIFIED Cutting Edge Technology In August of 2003 Mastercut Tool Corp. obtained it s ISO 900:2000 Certification Mastercut Automated Production System (M.A.P.S.) Mastercut Automated Production System or MAPS is a production control technique which utilizes Simulators, Measuring Equipment, and Grinding Equipment in a process that ensures that our tools are consistent from differing manufacturing dates. Our process starts with a simulated grinding of a tool on a Cyber Grinding Computer. Simulated grinding is faster and does not consume any physical resources. Upon a good simulation, a Inspection All of our tools receive a full inspection before being placed on our stock shelves. When the tool has finished the manufacturing cycle, it is given a detailed inspection of tool geometry. Every dimension is taken down, which includes general dimensions, such as radius and cutting edge length, and some not so common dimensions like secondary land width and rake angles. As tool complexity increases, so does the number of dimensions recorded. When the tool has passed the quality inspection, it then must go through another inspection while in cleaning and packaging. After cleaning and packaging, the tools are placed on our stock shelves awaiting your order. Diagramming Diagramming is an essential part of manufacturing customized tools to your specifications. Routinely, samples from both our customers special items and our standard items are translated into AutoCAD format tool manufacturing prints. These prints are useful in maintaining accurate details of a tool for future measurements. Our tools are compared to these prints after each manufacturing cycle to ensure that the newly manufactured tools match the tools you purchased in the past. real carbide test tool is ground. The test tool is then inspected using advanced automated inspection equipment and compared to previously saved geometry. If it meets our standards, it is then and only then that the tool will go into production and the program to grind the tool is saved on a separate production server to be used on all future tool manufacturing runs QUALITY PROGRAM