Didactic. Complete range of. Complete range of. Products... Products... Training Programmes. Testimonials. for a World Class Mechatronics Lab

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Teresa Pitts
6 years ago
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Training Programmes The training programme was

Pneumatics, Eectro Pneumatics and PLC Hands on

appications, and circuit designing Testimonias

SHERIFF, Professor Mech, MEPCO Schenk Engg.

training programme in which, we earn how to

It s a key opening to our aboratory with

TamiNadu, India Compete range of Compete range

.. for a Word Cass Mechatronics Lab Regd.

com/janatics Didactic Like to receive updates

Estate, Kurichi, Coimbatore 641 021, INDIA

1 Training Programmes The training programme was intended to share and impart the knowedge on Pneumatics, Eectro Pneumatics and PLC Hands on training on industria pneumatic products & appications, and circuit designing Testimonias The programme was usefu to understand the basic concepts and excercise the basics in appications Dr. MOHD. SHERIFF, Professor Mech, MEPCO Schenk Engg. Coege, Sivakasi, TamiNadu, India A very good training programme in which, we earn how to hande and operate the Equipments. It s a key opening to our aboratory with Janatics Products for Student s Deveopment. Mr. M. MAGESH Asst. Professor Jansons Institute of Technoogy, TamiNadu, India Compete range of Compete range of Didactic Products... for a Word Cass Mechatronics Lab Regd. office & works : Foow us on Didactic Like to receive updates on products and events E 25, SIDCO Industria Estate, Kurichi, Coimbatore , INDIA Marketing Offices : Ahmedabad Bangaore Chennai Hyderabad Indore Kokata Mumbai New Dehi Pune Overseas Offices : JANATICS USA INC JANATICS EU. Subject to change Didactic Products... for a Word Cass Mechatronics Lab

Automation Technoogy These Mechatronics systems are fuy functiona modes

pick & pace, transporting, forming and storage modues are avaiabe.

Conveyor station, Automated Storage and Retrieva System and other

A wide variety of project assignments and earning objectives hep

technoogies, such as Pneumatics Eectrica PLC Mechanica Sensors Moduar

mechatronic systems used to buid and assembe fuy functiona mechatronic

DIY kits enabe students to buid and test new automation systems of their

mechanica and sensor to produce actua appications that repicate rea ife

skis of a budding engineer aka budding entrepreneur.

to demonstrate the rea ife appications of a specific product or a set of

faciitate easy understanding by the trainees about a product and its

Dynamic Product Dispays Seek, Safe, Userfriendy and Rugged design.

aesthetics, aso makes the Construction, Layout, fixing and rearranging

the circuit rather than on mounting the components.

2 Automation Technoogy These Mechatronics systems are fuy functiona modes of actua appications, mimicking hybrid, rea ife, industria automation scenarios. Various Automation and Handing Task modues such as feeding, conveying, pick & pace, transporting, forming and storage modues are avaiabe. Wide range of Moduar Manufacturing Systems ike Processing station, Conveyor station, Automated Storage and Retrieva System and other production stations that are suitabe for moduar assemby are avaiabe. A wide variety of project assignments and earning objectives hep students to buid hybrid systems by integrating important automation technoogies, such as Pneumatics Eectrica PLC Mechanica Sensors Moduar Manufacturing Systems DO IT YOURSELF (DIY) kits are modues of mechatronic systems used to buid and assembe fuy functiona mechatronic systems without the aid of experts or professionas. DIY kits enabe students to buid and test new automation systems of their own with various technoogies such as pneumatics, eectrica, PLC, mechanica and sensor to produce actua appications that repicate rea ife industria scenario, thereby uneashing the creativity and entrepreneuria skis of a budding engineer aka budding entrepreneur. DIY Kits These independent preassembed systems are designed specificay to demonstrate the rea ife appications of a specific product or a set of products, in order to support the trainers as a training aid and to faciitate easy understanding by the trainees about a product and its appications. Dynamic Product Dispays Seek, Safe, Userfriendy and Rugged design. Training Exercises based on Reaife Industria Automation scenarios with Actua Industria components. The wordwide standard Auminum based mounting board not ony improves aesthetics, aso makes the Construction, Layout, fixing and rearranging Components easier, thus enabing the user to concentrate more on testing the circuit rather than on mounting the components. The mounting board is moduar and is being used gobay in many educationa institutions in setting up Wordcass Automation aboratory workstations. A the Component Modues are provided with suitabe One Touch Fittings / Pushin Fittings / Banana Pugs / Mounting coupings etc for quick assemby of components and Systems. Up gradation and expansion of Trainer Kits possibe. Trainer Kits

3 Pneumatic Trainer Kit (Profie Series) Pneumatic Trainer Kit Ordering No.: JTK7 The pneumatic trainer kit is designed with capabiity to demonstrate the design, construction and appication of pneumatic components and circuits. Eectro Pneumatic Trainer Kit Ordering No.: JTK8 The Eectro Pneumatic Trainer Kit is a stand aone training kit which integrates Eectrica Contro technoogy with pure Pneumatic systems to buid EectroPneumatic Industria Automation systems. The Design of the kit and components suppied faciitate earning and demonstration of the Design, Construction, Operation, Troube shooting and Maintenance of Eectro Pneumatic Industria Automation Systems. Eectro Pneumatic Trainer Kit with PLC Ordering No.: JTK9 Based on Reaife Industria Automation scenarios, the Programmabe Logic Controer (PLC) Trainer Kit for Industria Automation is a stand aone training kit. It integrates Programmabe Logic Contro technoogy to buid Hybrid Industria Automation systems with pure Pneumatic and EectroPneumatic components and Modues. PLC provides the fexibiity to design and buid numerous systems using software and I/O interfaces without changes to the hard wired connections.

Pneumatic Trainer Kit (Portabe Series) These space saving, compact and portabe trainer kits faciitates a trainer to teach fundamenta concepts and circuit designing of pneumatic products, and is very

4 Pneumatic Trainer Kit (Portabe Series) These space saving, compact and portabe trainer kits faciitates a trainer to teach fundamenta concepts and circuit designing of pneumatic products, and is very handy to carry wherever required for training and demonstrations Pneumatic Trainer Kit Ordering No.: PTK1 Eectro Pneumatic Trainer Kit Ordering No.: PTK2 Eectro Pneumatic Trainer Kit with PLC Ordering No.: PTK

Add On Kits: These space saving addon kits can be mounted on the side frame units

: JPS228/S Eectro Pneumatic Trainer Kit Ordering No.

: JPS20/S Mountings Vertica Workbench (with castor whee) Suitabe for profie series

: JTKPTVWB Size : (1160 x 755 x 155) mm Materia : Auminium, Stee, Wood Recommended

is designed with capabiity to demonstrate the design, construction and appication

Eectro Pneumatic Trainer Kit JPS229 The pneumatic trainer kit of pneumatic

Eectro Pneumatic Trainer Kit with PLC JPS20 The Eectro pneumatic kit with PLC

we as surpasses their capabiities by its fexibiity in designing circuits &

with no need for aterations in the connections given to the sensors / actuators.

5 Add On Kits: These space saving addon kits can be mounted on the side frame units of "Economy series Pneumatic trainer kits". Pneumatic Trainer Kit Ordering No.: JPS228/S Eectro Pneumatic Trainer Kit Ordering No.: JPS229/S Eectro Pneumatic Trainer Kit with PLC Ordering No.: JPS20/S Mountings Vertica Workbench (with castor whee) Suitabe for profie series Pneumatic Trainer Kit (Economy Series) Ordering No.: JTKPTVWB Size : (1160 x 755 x 155) mm Materia : Auminium, Stee, Wood Recommended accessories: JTKPTD/W Basic Pneumatic Trainer Kit JPS228 The pneumatic trainer kit is designed with capabiity to demonstrate the design, construction and appication of pneumatic components and circuits. Eectro Pneumatic Trainer Kit JPS229 The pneumatic trainer kit is designed with capabiity to demonstrate the design, construction and appication of pneumatic components and circuits, Design and function of a Eectro pneumatic system. Eectro Pneumatic Trainer Kit with PLC JPS20 The Eectro pneumatic kit with PLC consists of a the capabiities mentioned under the eectro pneumatic training kit, as we as surpasses their capabiities by its fexibiity in designing circuits & possibiities of achieving numerous ogica circuits using the software interface, with no need for aterations in the connections given to the sensors / actuators. Incined Workbench (Doube Side) Suitabe for JTK7, JTK8 & JTK9 ony. Ordering No.: JTKPTIDWB Size : (1004 x 640 x 155) mm Materia : Auminium, Stee Recommended accessories: JTKPTD

6 Mountings Mountings & Accessories Incined Workbench (Singe side) Ordering No.: JTKPTIWB Size : (1004 x 640 x 1150) mm Materia : Auminium, Stee Recommended accessories: JTKPTD Profie Pate Ordering No.: JTKPTT Size : (1000 x 640 x 40) mm Materia : Auminium Horizonta Workbench Ordering No.: JTKPTHWB Size : (1000 x 640 x 790) mm Materia : Auminium Recommended accessories: JTKPTD Accessories Draw unit with Castor whee and ock Ordering No.: JTKPTD Size : (455 x 580 x 750) mm Materia : Stee Vertica Profie Pate Ordering No.: JTKPTVD Size : (1000 x 640 x 680) mm Materia : Auminium Profie Tabe Draw without whee Suitabe for JTKPTVWB Ordering No.: JTKPTDW Size : (455 x 580 x 700) mm Materia : Stee Incined Profie Pate (Doube side) Ordering No.: JTKPTID Sient Compressor Ordering No.: JTKCOMP Size : (400 x 400 x 750) mm Size : (1000 x 640 x 600) mm Materia : Auminium, Stee KW HP input Lt. output Lt. tank Lt. db/a Bar Psi 0.5 1/ Incined Profie Pate (Singe Side) Ordering No.: JTKPTI Size : (1000 x 640 x 400) mm Materia : Auminium, Stee Switch Mode Power Suppy Ordering No.: JTKSMPS Input : 20V AC, 50 Hz Output : 24 V DC, A Recommended for Eectro pneumatic & PLC trainer kits

Training Aids Wa Posters JTKWPA1 Cassification of Pneumatic Eements Working Eements Fina Contro Eements Signa Eements Directiona Contro Vaves Air Preparation Units ISO Symbos Air Preparation Units,

7 Training Aids Wa Posters JTKWPA1 Cassification of Pneumatic Eements Working Eements Fina Contro Eements Signa Eements Directiona Contro Vaves Air Preparation Units ISO Symbos Air Preparation Units, Working Eements, Suppementary Eements Janatics Animation Software for Pneumatics JASP 4.0 This software package is deveoped keeping in mind that this shoud be a handy too for the trainers in Educationa Training Institutes & Corporate Training Centers to go hand in hand with the atest in the industry. With this software, Matt Laminated Wa Mounted Coour photos Incudes: Functiona features of products & components can be understood The virtua cut sectiona animations of individua components and as a circuit ets the students to know the interna detais of the product and to understand the functions better. Trainers can expain about the products and can educate the students at a very short period, so as to have ampe time on using trainer kits to gain more practica knowedge. Fow cacuator and cyinder seection modue are incorporated with this software to guide the seection of pneumatic components for both industria and educationa projects. Cut section JTKCS Singe acting cyinder Doube acting cyinder Fiter reguator Hand ever vave Fow contro vave AND vave OR vave /2 NC fush head vave with actuator Green Quick exhaust vave Non return vave Doube externa piot operated vave Product Seection Guide Janatics range of trainer kits comes in different product configurations that offer specific eves of functionaity to fit your needs. The matrix showcases the features and functionaities of the basic packages and of the subsequent addon modues to enabe the end user in choosing the right kit to suit the academic and industria training needs. Trainer Kits JTKKITA (Basic pneumatic package) This is a mandatory basic package that incudes basic pneumatic products ike Air cyinder, FRL, Muti distributor units, One touch fittings, Fina contro eements, Tubes etc., Function of air preparation units fiter, reguator and ubricator One touch fittings and tubing for easy connect and disconnect JTKKITA1 (Basic pneumatic add on modue) Incudes basic pneumatic products ike directiona contro vaves, ogic eements, mechanicay actuated vaves etc., Operation of singe acting and doube acting cyinder Speed contro techniques of pneumatic actuator AND, OR ogic operation Position contro using Roer ever vave Operation of manua operated vaves Function of Quick Exhaust vave JTKKITA2 (Advanced pneumatic add on modue) Incudes advanced pneumatic products ike pneumatic timer, etc., Time deay operations Mid position contro using Ide roer ever vave Creation of advanced pneumatic circuits JTKKITB (Basic eectro pneumatic package) Incudes basic eectro pneumatic products ike soenoid vaves, magnetic sensors etc., Soenoid vaves for actuator contro Position sensing using magnetic sensors Operation of signa eements Cabes with banana pugs for easy connect & disconnect Creation of basic eectro pneumatic circuits JTKKITB1 (Basic eectro pneumatic add on modue) Incudes basic eectro pneumatic products ike reay etc., Latching of soenoid cois using Reay Function of 4C/O Reay Understanding of Latching circuits Creation of basic eectro pneumatic circuits using reay JTKKITB2 (Advanced eectro pneumatic add on modue) Incudes advanced eectro pneumatic products ike eectrica timer and counter etc., Functions of ON deay & OFF Deay timer Puse counting using Counter Operation of Various types of proximity sensors inductive, capacitive, Photo eectric Creation of advanced eectro pneumatic circuits Pneumatic Kit Basic JTK71 Advanced JTK72 Eectropneumatic Kit Basic JTK81 Advanced JTK82 Basic JTK91 PLC Kit Advanced JTK92 JTKKITC1 (Basic PLC add on modue) Magnetic Symbos JTKMS Incudes ISO symbos of: Air Preparation Units Signa Eements Directiona Contro Vaves Working Eements Fina Contro Eements Accessories Incudes siemens LOGO PLC / equivaent with software and cabe Contro of eectro pneumatic components using PLC Hardwired PLC with a proprietary I/O interface for banana pug connections Simuation of PLC adder ogics without hardware JTKKITC2 (Advanced PLC add on modue) Incudes Siemens S7200 PLC / equivaent with software and accessories Contro of eectro pneumatic components using PLC Hardwired PLC with a proprietary I/O interface for banana pug connections Provision for OPC interface Rea time communication

Dynamic Product Dispays Do It Yoursef (DIY) Kits Coour Sorting Features Muiti position cyinder Compact cyinders Appication This working mode demonstrates the function of mutiposition cyinders

Diffuse sensors are used in two ocations, one for consumption and another for checking avaiabiity in the stack magazine inorder to distribute it as and when the demand for suppy arises Sheet

camping automation ce in a typica wed shop for sheet meta parts ike doors etc.

actuator and vacuum suction cups Pneumatic Simuator Features Intermediate positioning of cyinders using vave positioner Manua contro using precision pressure reguator Appication Used to contro

provided by sensors that monitor changes in such conditions Measuring Modue Measuring modue fitted with inear transducer checks the height of the workpiece.

type cyinders and vaves with space saving design High response vaves with response time of 10 mii seconds High speed miniature cyinders with cyces upto 900 per minute Appication Can be used

8 Dynamic Product Dispays Do It Yoursef (DIY) Kits Coour Sorting Features Muiti position cyinder Compact cyinders Appication This working mode demonstrates the function of mutiposition cyinders and other pneumatic products aong with coour sensor for usage in sorting appication Dispensing modue Work piece stored in the stack magazine is distributed one by one by a doube acting cyinder. Diffuse sensors are used in two ocations, one for consumption and another for checking avaiabiity in the stack magazine inorder to distribute it as and when the demand for suppy arises Sheet Meta Weding Automation Features Rodess cyinders used for gantry movement and for pick & pace Rotary camp cyinders used to hod the work piece Appication This is a repica of a transfer ine / camping automation ce in a typica wed shop for sheet meta parts ike doors etc. Rotary Pick & Pace Modue The pneumatic transfer modue picks the work pieces and reocates them to positions from '0 degree to 180 degrees' on a horizonta pane is done by using Pneumatic rotary actuator and vacuum suction cups Pneumatic Simuator Features Intermediate positioning of cyinders using vave positioner Manua contro using precision pressure reguator Appication Used to contro conditions such as fow, pressure, and iquid eve by fuy or partiay opening or cosing in response to signas received from controers that compare a "setpoint" to a "process variabe" whose vaue is provided by sensors that monitor changes in such conditions Measuring Modue Measuring modue fitted with inear transducer checks the height of the workpiece. An arrangement is provided to transfer the approved work piece by a side to the next station and for segregating the fauty work piece to the rejection bay Automated Piano Features Cartridge type cyinders and vaves with space saving design High response vaves with response time of 10 mii seconds High speed miniature cyinders with cyces upto 900 per minute Appication Can be used for entertainment purpose in a restaurant ounge, airport and in training centers for educationa purpose I/O interface modue I/O Inteface modue consist of cage type termina connectors for ease wiring of input (sensors) and output eements (soenoids, drives etc., ), and on the other end with 25pin D sub connector to connect with PLC through DSub cabe

Do It Yoursef (DIY) Kits Driing Modue Driing modue consists of a Pneumaticay

carried out using pneumatic inear drive unit FRL Modue Is an Air preparation unit,

(steady pressure at the outet), ubricated compressed air to the pneumatic system

index the jobs at an ange of 60 degrees.

sense the presence of the incoming work piece in order Contro Consoe Modue Contro

buttons for functions ike start, Auto / Manua, Emergency stop and emergency reset,

workpiece to the subsequent station is done by a pick and pace unit which is

The end position of a pneumatic actuators is detected by using Magnetic sensors PLC

/ Anaogue expansion modue, reay interface unit, motor driver unit and signa

for execution of various tasks as designated by the programme based on the

sorting modue has photo eectric, inductive and coour sensors to detect the presence

fitted on the manifod with a common inet and exhaust port, saves space and

maintains a buffer stock up to a maximum of five workpieces, is assembed with

9 Do It Yoursef (DIY) Kits Driing Modue Driing modue consists of a Pneumaticay operated driing machine and the up and down movement of the driing machine is carried out using pneumatic inear drive unit FRL Modue Is an Air preparation unit, and it consists of a Fiter, Reguator and Lubricator for suppy of fitered, reguated (steady pressure at the outet), ubricated compressed air to the pneumatic system Rotary Indexing Modue The rotary indexing tabe is driven by a pneumatic cyinder to index the jobs at an ange of 60 degrees. Auminum anodized pate mounted on top of the rotary indexing tabe has provision to sense the presence of the incoming work piece in order Contro Consoe Modue Contro consoe modue coud be used for any of the DIY kit / MMS station, with various Push buttons for functions ike start, Auto / Manua, Emergency stop and emergency reset, prewired with quickdisconnect terminas Linear Pick & Pace Modue The transfer of workpiece to the subsequent station is done by a pick and pace unit which is composed of Pneumatic inear drive, twin rod cyinder and Vacuum cups. The end position of a pneumatic actuators is detected by using Magnetic sensors PLC Modue PLC modue is a prewired contro pane assemby, and it consist of PLC with Digita / Anaogue expansion modue, reay interface unit, motor driver unit and signa conditioning unit..etc. for execution of various tasks as designated by the programme based on the requirements of the individua DIY kits or MMS stations Sorting Conveyor Modue The sorting modue has photo eectric, inductive and coour sensors to detect the presence of the workpiece, its materia and coour respectivey and guide them to the corresponding side arrangements. Pneumatic actuators on the conveyor modue extends to intercept the work pieces into the appropriate sides. Vave Modue Vave modue has preassembed soenoid vaves with a necessary connectors fitted on the manifod with a common inet and exhaust port, saves space and faciitates fexibe wiring / tubing Buffer Conveyor Modue Buffer conveyor modue maintains a buffer stock up to a maximum of five workpieces, is assembed with sensors and pneumatic actuators for timey detection of the workpiece and for suppying them one by one based on the demand from the subsequent station Horizonta profie tabe work bench The moduar, rugged and seek design enabes easy assemby / disassemby of components. Caster whee base faciitates mobiity, and bridging of two stations in ine to make sequence operation / function is enabed with the hep of connector pate accessories

Moduar Manufacturing Systems (MMS) Feeder Station Stack magazine and vacuum switch modue for distribution of work piece for inspection Inspection Station Pneumatic inear drive fitted with inear

10 Moduar Manufacturing Systems (MMS) Feeder Station Stack magazine and vacuum switch modue for distribution of work piece for inspection Inspection Station Pneumatic inear drive fitted with inear transducer measures the height of work piece and segregates the approved / rejected ones Buffer Station Hods a buffer stock of maximum 5 work pieces and feeds them to the processing station Processing Station Demonstrates processes ike driing, inspection and transfer of finished component to the next station Sorting Station Finished components are sorted to the appropriate bay based on their materia and coour

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