Laila Grahl-Madsen September 23, 2014
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1 //0 Laila Grahl-Madsen September, 0 Demonstration of H fuelled µchps based on LT PEMFC in Vestenskov IRD A/S is an independent high technology company devoted to Research & Development and production of fuel cells and fuel cell systems. The product range comprises: - PEM Fuel Cell components (MEAs & bipolar plates) - Direct Methanol Fuel Cell modules (DMFC) - H -fuelled µchp - PEM-electrolyser [H (g) -generator] IRD was founded in 99 and is now employing 0 highly competent colleagues within the Fuel Cell Industry
2 //0 The overall demonstration project have developed and tested three () technologies 006-0: Demonstration of Micro CHP Based on Danish Fuel Cells Phase : Energinet.dk (J.N o ) Phase : The Danish Energy Authority (EFP-Akt.67 J. N o 000/0-0) Phase : The Danish Energy Authority (EFP-Akt.67 J. N o 000/0-0) 00-: Brintforsyning af mikrokraftvarme forsynede samfund. Den Europæiske Regionalfond (ERDFS-0-00) 0-0: Competitive μchp for Homes (EUDP--I J.N o 60-00) One () technology has been demonstrated in Vestenskov Phase : 007 Phase: Phase : 00- unit lab. tested units demonstrated units demonstrated in Vestenskov in Vestenskov Project Group in Vestenskov:
3 //0 Product facts: µchp system Nominal Power. kw AC Power range kw AC Nominal Heat. kw th Heat range kw th Electrical efficiency (H - P AC ) 7 % Heat efficiency (H - P th ) 7 % Combined efficiency 9 % Ready-mode Power W AC Opvarmningsenergi på Sjælland 6 Olieforbruget i de 7 mest varmeforbrugende kommuner svarer til 0% af det samlede varmebehov i regionen,8 TWh/år
4 //0 7 The Danish government's energy policy milestones towards 00: Half of the traditional electricity consumption is covered by wind Coal phased out from Danish power plants Oil boilers phased out All electricity and heat supply based on RE The entire energy supply - electricity, heating, industry and transport - covered by renewable energy 0 dokumenter/om os/annual Report 0.pdf dokumenter/om os/halvårsrapport 0 - Godkendt på BM den 7 aug 0.pdf Wind power production relative to net electricity production [%] Renewable energy production relative to net electricity production [%]
5 //0 9 Project Group in Vestenskov: Key numbers electrolyser: Gas Outlet Pressure up to a 8 bar(g) Max Hydrogen production 0 Nm /h Max Oxygen production 0 Nm /h Continuously H production 6 Nm /h Continuously O production 8 Nm /h Gas Purity 99, ± 0,% Max electric energy consumption 0 kw 0 00 m Key numbers H -storage: Nm 0-6 bar(g) 0
6 //0 The phase H -grid was a buried SS-grid The cost of the buried phase H -grid was c.7 kdkk per house 00 m The phase H -grid was made of PE80 (approved for NG) The PE80 grid was shut underground in sections of c.00 m The cost of the PE80 grid is ca./ of the SS-grid The PE80-grid cost ca.,0 DKK per meter Pre-008 Room temperature +0ºC 6
7 //0 Outdoor µchp installation Pre-008 Hour of the day: Operation % 00% 96% 9% 88% 8% 7% 67% 0% ON OFF Hour of the day: Operation % No. of units Fig. Pictures of the 0 cm long ice-tap blocking the hydrogen outlet pipe. 00% 96% 9% 88% 8% 7% 67% 0% ON OFF 7
8 //0 About IRD Introduction Why Vestenskov Field activities Results Vision Conclusion Hour of the day: Operation % No. of units 00% 96% 9% 88% 8% 7% 67% 0% Operation % No. of units 00% 96% 9% 88% 8% 7% 67% 0% Number of pauses: ON OFF UCell [mv] Nominal operation: h's Overall cell degradation: -9 µv/h Number of start/stop's: 787 uchp07 ACOP Average cell voltage Stdev of cell voltage 0 0,000,000,000,000,000 nominal load About IRD Introduction Why Vestenskov Field activities Results Vision Conclusion Hour of the day: Number of pauses: ON OFF UCell [mv] Nominal operation: 07 h's Overall cell degradation: -6 µv/h Number of start/stop's: 89 uchp0 ACOS Average cell voltage Stdev of cell voltage ,000,00,000,00 nominal load 8
9 Total heat and hot water consumption [kwh Th ] U start [mv] // Nominal operation: 07 h's Overall cell degradation: -6 µv/h Number of start/stop's: 89 uchp0 ACOS Cell nominal load Max cell voltage upon upstart 60,0,,0,,0 nominal load,000,000,000 Heat balance in a selected private house Heat produced by the µchp Supplementary electrical Heat,000 8,000 0 Heating season 0/ Summer 0 9
10 DU Cell [µv/h] //0 ailure nged d Number of µchp faults in Vestenskov 0/ excl. internet-challenges (many unrecorded visits) On-site restart after grid failure H-sensor failure False H-alarm H-early warning H-purge pipe frosen H-circulation pump exchanged Air fan exchange Humidifier failure Air-filter exchanged Failure of air valves Thermocouple failure Circulationpump exchanged Cooling water low Air in cooling circuit Failure of control HW Unknown stop-reason, normal start-up Exchange of MEAs Wu et al. 008 De Bruijn et al. 007 IRD µchp 0-00,000 0,000 00,000 Operational hours 0
11 //0 Our vision: H₂ based renewable energysystem η H P TH : % η PAC H : 7% η PAC P TH : % η: 99% η H P AC : 0% Overall efficiency: P AC H P AC : 7% P AC H + P TH P AC + P TH : 8% η: 99% Copyright property of IRD Fuel Cells A/S The Vestenskov project has been successful - The first hydrogen village in the world is being demonstrated - Contented demo-host - Large national & international awareness - More than 9,000 operational hours & 9 MWh AC produced/exported >9 tons CO displaced! A sustainable solution in the open land (district area) Consumers can be converted to PROSUMERS New possibilities for the district heating companies There are still unresolved issues e.g. ownership, value of power, profit of smart grid
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