B168E MB4020 CBN GRADE FOR SINTERED ALLOY AND CAST IRON
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1 MB4020 CBN GRADE FOR INTED ALLOY AND CAT IRON B168E
2 MB4020 CBN GRADE FOR INTED ALLOY AND CAT IRON Increasing the CBN particle content and bonding strength makes it suitable for machining various sintered materials HIGH CUTTING EDGE TNGTH APPLATION RANGE A newly developed special binder and the particleactivated sintering method promotes binding of the CBN particles, leading to higher cutting edge strength. MB4020 has high cutting edge strength properties for a sharper edge geometry that is ideal for preventing burrs. Cutting speed (m/min) MB4020 MB835 MB4020 MB835 EXCELLENT WELDING ITANCE A chemically stable, high CBN content reduces welding of the work material on the cutting edge and stabilizes dimensional accuracy of finished components Workpiece hardness (HRB) NEW FULL FACE CBN Full face and solid CBN can be used for higher depths of cut and chamfering when conventional brazed tip CBN inserts are not suitable. 4 HONING TYPE AVAILABLE Different types of edge honing to suit all applications. HONING Cutting area Cutting area oft F Cutting mode E F Refer to the cutting conditions on page 5 for the maximum recommended depth of cut. T Heavy Low Toughness High 2
3 GEOMETRY CUTTING EDGE PPARATION UITABILITY FOR INTERRUPTED CUTTING F E F R0.01 R0.015 R T None Light Medium Heavy A variety of cutting edge preparations for all application Cutting mode Cutting peed Vc (m/min) Result NP-TNGA160404F2 intered Alloy (Fe-Cu-C) Face, Interrupted Wet cutting Burr-less and good surface roughness F F/E APPLATION EXAMPLE NP-CNGA120404E3 intered Alloy (35HRC) Cutting mode Face, Interrupted Cutting peed Vc (m/min) Wet cutting Result Number of work pieces: % 100% NP-TNGA160408T3 intered Alloy (70-80HRB) Cutting mode Face, Interrupted Cutting peed Vc (m/min) 100 Wet cutting Result Number of work pieces: % 100% : Mitsubishi Materials Tool : Conventional Tool 3
4 MB4020 CUTTING PERFORMANCE Continuous machining of high strength sintered alloys Interrupted machining of high strength sintered alloys Cutting peed Vc (m/min) NP-CNGA120408F2 High strength sintered alloys (75HRB) Wet Cutting Cutting peed Vc (m/min) NP-CNGA120408F2 Hgh strength sintered alloys (75HRB) Wet Cutting 2.0 urface roughness Ra(!m) Competitor B Competitor A Fracture MB4020 MB4020 Competitor A Competitor B N2 N Number of work pieces Number of work pieces Continuous machining of hardened sintered alloys Interrupted machining of hardened sintered alloys Cutting peed Vc (m/min) NP-CNGA120408F2 Hardened sintered alloys (40HRB) Wet Cutting Cutting peed Vc (m/min) NP-CNGA120408T2 Hardened sintered alloys (40HRB) Wet Cutting 2.0 urface roughness Ra(!m) Competitor Fracture MB4020 MB4020 Competitor 0 N2 N Number of work pieces Number of work pieces 4
5 MB4020 NEGATIVE INERT Order Number tock Teeth hape Geometry NEW NP-CNGA120404F NEW NP-CNGA120404F NEW NP-CNGA120408F NEW NP-CNGA120404E NEW NP-CNGA120408E NEW NP-CNGA120412E NP-CNGA120404F NP-CNGA120408F NP-CNGA120412F NP-CNGA120404T NP-CNGA120408T NP-CNGA120412T NEW NP-DNGA150404F NEW NP-DNGA150408F NEW NP-DNGA150412F NEW NP-DNGA150404E NEW NP-DNGA150408E NEW NP-DNGA150412E NP-DNGA150404F NP-DNGA150408F NP-DNGA150412F NP-DNGA150404T NP-DNGA150408T NP-DNGA150412T NEW NP-DNGA150604F NEW NP-DNGA150608F NEW NP-DNGA150612F NEW NP-DNGA150604E NEW NP-DNGA150608E NEW NP-DNGA150612E NEW NP-NGA120404F NEW NP-NGA120408F NEW NP-NGA120412F NEW NP-NGA120404E NEW NP-NGA120408E NEW NP-NGA120412E NP-NGA120404F NP-NGA120404F NP-NGA120408F NP-NGA120404T NP-NGA120408T NP-NGA120412T NEW NP-TNGA160404F NEW NP-TNGA160408F NEW NP-TNGA160412F NEW NP-TNGA160404E NEW NP-TNGA160408E NEW NP-TNGA160412E NP-TNGA160404F NP-TNGA160408F NP-TNGA160412F NP-TNGA160404T NP-TNGA160408T NP-TNGA160412T
6 MB4020 NEGATIVE INERT Order Number tock Teeth hape Geometry NEW NP-VNGA160404F NEW NP-VNGA160408F NEW NP-VNGA160404E NEW NP-VNGA160408E NP-VNGA160404F NP-VNGA160408F NP-VNGA160404T NP-VNGA160408T NEW NP-VNGA160408E NEW NP-VNGA160408F NEW NP-WNGA080408F NEW NP-WNGA080408E POITIVE INERT Order Number tock NEW NP-VBGW110304F NEW NP-VBGW110308F NEW NP-VBGW110304E NEW NP-VBGW110308E NP-VBGW110304F NP-VBGW110308F NP-VBGW110304T NP-VBGW110308T NEW NP-VBGW160404F NEW NP-VBGW160408F NEW NP-VBGW160404E NEW NP-VBGW160408E NP-VBGW160404F NP-VBGW160408F NP-VBGW160404T NP-VBGW160408T CCGW060202F CCGW060204F CCGW060208F CCGW09T304F CCGW09T308F Teeth hape Geometry : Inventory maintained. : Inventory maintained in Japan.
7 MB4020 POITIVE INERT Order Number tock Teeth hape Geometry NEW NP-CCGW060202F NEW NP-CCGW060204F NEW NP-CCGW060208F NEW NP-CCGW060202E NEW NP-CCGW060204E NEW NP-CCGW060208E NP-CCGW060202F NP-CCGW060204F NP-CCGW060208F NP-CCGW060202T NP-CCGW060204T NP-CCGW060208T NEW NP-CCGW09T302F NEW NP-CCGW09T304F NEW NP-CCGW09T308F NEW NP-CCGW09T302E NEW NP-CCGW09T304E NEW NP-CCGW09T308E NP-CCGW09T302F NP-CCGW09T304F NP-CCGW09T308F NP-CCGW09T302T NP-CCGW09T304T NP-CCGW09T308T DCGW070204F DCGW070208F NEW NP-DCGW070204F NEW NP-DCGW070208F NEW NP-DCGW070204E NEW NP-DCGW070208E NP-DCGW070204F NP-DCGW070208F NP-DCGW070204T NP-DCGW070208T NEW NP-DCGW11T302F NEW NP-DCGW11T304F NEW NP-DCGW11T308F NEW NP-DCGW11T302E NEW NP-DCGW11T304E NEW NP-DCGW11T308E NP-DCGW11T302F NP-DCGW11T304F NP-DCGW11T308F NP-DCGW11T302T NP-DCGW11T304T NP-DCGW11T308T TCGW090204F TCGW090208F TCGW110204F TCGW110208F
8 MB4020 POITIVE INERT Order Number tock NEW NP-TCGW110204F NEW NP-TCGW110208F NEW NP-TCGW110204E NEW NP-TCGW110208E NP-TCGW110204F NP-TCGW110208F NP-TCGW110204T NP-TCGW110208T NEW NP-CPGB080202E NEW NP-CPGB080204E NP-CPGB080202F NP-CPGB080204F NEW NP-CPGB090302E NEW NP-CPGB090304E NEW NP-CPGB090308E NP-CPGB090302F NP-CPGB090304F NP-CPGB090308F NEW NP-TPGB090202F NEW NP-TPGB090204F NEW NP-TPGB090202E NEW NP-TPGB090204E NP-TPGB090202F NP-TPGB090204F NEW NP-TPGB110302F NEW NP-TPGB110304F NEW NP-TPGB110308F NEW NP-TPGB110302E NEW NP-TPGB110304E NEW NP-TPGB110308E NP-TPGB110302F NP-TPGB110304F NP-TPGB110308F Teeth hape Geometry COMMENDED CUTTING CONDITION Cutting conditions for full face Workpiece Cutting Mode Vc (m/min) f (mm/rev) ap (mm) General sintered alloy Turning ( 2.0) Dry, Wet High-strength sintered alloy Hardened sintered alloy Turning Turning ( 2.0) ( 2.0) Dry, Wet Dry, Wet Workpiece Cutting Mode Vc (m/min) f (mm/rev) ap (mm) Cast iron Turning Milling ( 2.0) ( 2.0) Dry, Wet Dry 8 : Inventory maintained. : Inventory maintained in Japan.
9 APPLATION EXAMPLE Work piece Component Cutting peed (m/min) Feed (mm/rev) Depth of Cut (mm) NP-TNGA160404T3 Carburized and quenched alloy. Interrupted facing. Variable valve parts Wet cutting Results A conventional CBN insert reached the end of tool life after machining 50 parts due to burr formation. MB4020 enabled longer tool life by machining up to 170 parts Pieces/corner Work piece Component Cutting peed (m/min) Feed (mm/rev) Depth of Cut (mm) NP-TNGA160408T3 Carburized and quenched alloy. Interrupted machining of flange end faces. Variable valve parts Dry cutting Results A conventional grade showed unstable tool life after machining parts. MB4020 enabled stable machining with longer tool life of over 120 parts Pieces/corner Work piece Component Cutting peed (m/min) Feed (mm/rev) Depth of Cut (mm) Results NP-CNGA120404F2 General sintered alloy. External interrupted facing. procket parts Dry cutting MB4020 maintained a good surface finish after machining 1400 parts compared with only 1100 parts from a conventional grade Pieces/corner : Mitsubishi Materials Tool : Conventional Tool 9
10 APPLATION EXAMPLE Work piece Component Cutting peed (m/min) Feed (mm/rev) Depth of Cut (mm) CCGW060204F Internal turning (G5 Hv1180) Carbide die Dry cutting Results MB4020 achieved 1.6 times longer tool life per corner compared to conventional products. Cutting length (m/corner) CCGW09T304F Work piece Internal turning (FCD450) Component Bearing retainer Cutting peed (m/min) 250 Feed (mm/rev) 2 Depth of Cut (mm) 0.2 Wet cutting Results Resistance to friction enabled 3 times longer tool life compared to conventional products. Pieces/corner CCGW060204F Work piece Internal turning (FC250) Component Crankcase Cutting peed (m/min) Feed (mm/rev) Depth of Cut (mm) 3 Wet cutting Results MB4020 achieved high efficiency machining and 1.5 times longer tool life compared to conventional products. Pieces/corner 10 : Mitsubishi Materials Tool : Conventional Tool
11 MEMO 11
12 GERMANY MMC HARTMETALL GMBH Comeniusstr Meerbusch Phone Fax admin@mmchg.de U.K. MMC HARDMETAL U.K. LTD. Mitsubishi House. Galena Close. Tamworth. taffs. B77 4A Phone Fax sales@mitsubishicarbide.co.uk PAIN MITUBIHI MATERIAL EPAÑA,.A. Calle Emperador Museros / Valencia Phone Fax mme@mmevalencia.com FRANCE MMC METAL FRANCE.A.R.L. 6, Rue Jacques Monod Orsay Phone Fax mmfsales@mmc-metal-france.fr POLAND MMC HARDMETAL POLAND P. Z O.O Al. Armii Krajowej Wroclaw Phone Fax sales@mitsubishicarbide.com.pl RUIA MMC HARDMETAL RUIA OOO LTD. Electrozavodskaya t. 24. build. 3. Moscow Phone Fax info@mmc-carbide.ru ITALY MMC ITALIA.R.L. Via Montefeltro 6 / A Milano Phone Fax info@mmc-italia.it TURKEY MMC HARTMETALL GMBH ALMANYA - İZMİR MERKEZ ŞUBEİ Adalet Mahallesi Anadolu Caddesi No: Bayraklı / İzmir Phone Fax info@mmchg.com.tr DITRIBUTED BY: Order Code: B168E Published: (0), Printed in Germany
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