ae = Width of cut, radial depth of cut (mm) (inch) ap = Depth of cut, axial depth of cut (mm) (inch)
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2 wister Drill con Glossary olid aterial Cutting Calculations and Definitions etric U.. ae = Width of cut, radial depth of cut (mm) (inch) ap = Depth of cut, axial depth of cut (mm) (inch) Coolant Fed Drill Length teels Dc = Cutter diameter (mm) (inch) f = Feed per revolution (mm/rev) (R) fz = Feed per tooth (mm/tooth) () zn = Number of teeth Number n = R (rev/min) (rev/min) Drill oint Angle tainless teels Q = etal removal rate (cm 3 /min) (in 3 /min) vc = Cutting speed (m/min) (F) vf = Feed speed (mm/min) () Cast ron Dw = Working diameter (mm) (inch) elix Angle Coatings DN pecs Drill roubleshooting N pecial Alloys ardened teels (35-65) Non-Ferrous Formulas nch R (n) = F (vc) x 3.82/ool Diam. (vf) = R (n) x R (f) Conversion nch to etric F (vc) to m/min (vc) = F (vc) x.3048 (vf) to mm/min (vf) = (vf) x 25.4 etric R (n) = m/min (vc) x /ool Diam. mm/min (vf) = R (n) x mm/revolution (f). Conversion etric to nch m/min (vc) to F (vc) = (m/min)/.3048 mm/min (vf) to (vf) = (mm/min)/25.4 afety Note Always wear the appropriate personal protective equipment such as safety glasses and protective clothing when using solid carbide or cutting tools. achines should be fully guarded. roblem ool Deterioration Chip Formation ool Life rocess peed & Feed Flank wear argin wear Breakage Flaking Creater wear Chisel edge wear Corner chipping Flute chipping Cutting edge chipping Cutting edge wear oint center chipping Rake face coring on tool body Long stringy Varied chip form Blue/brown chips ossible olutions Reduce feed or reduce at exit x x x x x x x x x x x x x x x x Reduce feed at entrance x x x x x x Consistent feed rate x x x x x ncrease feed x x x x x x Reduce speed x x x x x x x x x x ool Life Undersized hole versized hole oor alignment oor surface finish eavy burr breakout Retract marks ole location ole straightness Deflection oint Deflection Galling Vibration Abnormal noise Chip packing No drill penetration ncrease speed x Coolant Coolant mix x x x x x x x x x x Coolant increase flow x x x x x x x x x x x Coolant filter x x x x x x x x x clamp rigid x x x x x x x x x x x x x x x Collet accuracy x x x x x x ool holder fit.0008 x x x x x x etup Alignment x x x x eck drill x Concentricity x x x x x x x x x x x x x Do not extract tool during peck x 136.A. Ford hone: or sales@maford.com
3 Recommended Cutting Data nch aterial Free achining & Low Carbon teels 1006, 1008, 1015, 1018, 1020, 1022, 1025, 1117, 1140,1141, 11L08, 11L14, 1213, 12L13, 12L14, 1215, 1330 edium Carbon & igh Carbon teels, Alloy teels & asy to achine ool teels 1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095, 1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150, 4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150, 8620, 9262, 9840, 52100, 1, 2, 6, 2,W1 to W310 ool teels & Die teels 7, 1, 2, 3, 4, 7, 1, 2, 4, 5, 8, 15, A2, A3, A6, A7, 10, 11, 12, 13, 19, 21, L3, L6, L7, 2, 20, 1, 5, 7, 52100, A128, D2, D3, D4, D5, D7 ardness 28 D vc - F Drill Diameter 1/8 1/4 3/8 1/2 5/8 f - R ardened teel 45 to tainless teel - oderately Difficult 301, 302, 303 igh ensile, 304, 304L, 305, 420, 15-5, 17-4, 17-7 tainless teel - Difficult to achine 302B, 304B, 309, 310, 316, 316B, 316L, 316i, 317, 317L,321, 13-8o, Nitronics igh emp Alloys Nimonics, nconel, onel, astelloy itanium Alloys 6Al-4V, 5Al-2.5 n, 6Al-2 n-4zr-6o, 3Al-8V-6Cr4o-4Zr,10V-2Fe-3Al, 13V-11Cr-3Al A A48, CLA 20, 25, 30, 35, A J431C, GRAD G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, 40 Cast ron - Ductile & alleable CG , , D4018, D4512, D5506, 32510, 35108,3210, 4504, 5503, 250, 300, 350,400,450 lastics evlar/graphite Recommended Cutting Data etric aterial Free achining & Low Carbon teels 1006, 1008, 1015, 1018, 1020, 1022, 1025, 1117, 1140, 1141, 11L08, 11L14, 1213, 12L13, 12L14, 1215, 1330 edium Carbon & igh Carbon teels, Alloy teels & asy to achine ool teels 1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095, 1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150, 4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150, 8620, 9262, 9840, 52100, 1, 2, 6, 2,W1 to W310 ool teels & Die teels 7, 1, 2, 3, 4, 7, 1, 2, 4, 5, 8, 15, A2, A3, A6, A7, 10, 11, 12, 13, 19, 21, L3, L6, L7, 2, 20, 1, 5, 7, 52100, A128, D2, D3, D4, D5, D N ardness 28 D vc - m/ min Drill Diameter (mm) f - mm/rev ardened teel 45 to tainless teel - oderately Difficult 301, 302, 303 igh ensile, 304, 304L, 305, 420, 15-5, 17-4, 17-7 tainless teel - Difficult to achine 302B, 304B, 309, 310, 316, 316B, 316L, 316i, 317, 317L, 321, 13-8o, Nitronics igh emp Alloys Nimonics, nconel, onel, astelloy itanium Alloys 6Al-4V, 5Al-2.5 n, 6Al-2 n-4zr-6o, 3Al-8V-6Cr4o-4Zr,10V-2Fe-3Al, 13V-11Cr-3Al A A48, CLA 20, 25, 30, 35, A J431C, GRAD G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, 40 Cast ron - Ductile & alleable CG , , D4018, D4512, D5506, 32510, 35108, 3210, 4504, 5503, 250, 300, 350, 400, 450 lastics evlar/graphite pot Drill N XDC / 200 wister XD echnical nformation For product information, call your local distributor. 151
4 G Recommended Cutting Data / / / - nch aterial ardness ool eries Y vc - F Drill Diameter 1/32 1/16 1/8 1/4 3/8 1/2 f - R Free achining & Low Carbon teels 1006, 1008, 1015, 1018, 1020, 1022, 1025, 1117, 1140, 1141, 11L08, 11L14, 1213, 12L13, 12L14, 1215, 1330 edium Carbon & igh Carbon teels, Alloy teels & asy to achine ool teels 1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095, 1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150, 4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150, 8620, 9262, 9840, 52100, 1, 2, 6, 2, W1 to W310 ool teels & Die teels 7, 1, 2, 3, 4, 7, 1, 2, 4, 5, 8, 15, A2, A3, A6, A7, 10, 11, 12, 13, 19, 21, L3, L6, L7, 2, 20, 1, 5, 7, 52100, A 128, D2, D3, D4, D5, D7 ardened teels A2 / to 45 tainless teel - Austenitic 304 / tainless teel - oderately Difficult 301, 302, 303 igh ensile, 304, 304L, 305, 420, 15-5, 17-4, 17-7 A A48, CLA 20, 25, 30, 35, A J431C, GRAD G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, 40 Cast ron - Ductile & alleable CG , , D4018, D4512, D5506, 32510, 35108, 3210, 4504, 5503, 250, 300, 350, 400, itanium 6Al-4V 42 igh emp Alloys nconel / astelloy / Waspeloy / Nickel Based Alloys-onel 42 / A. Ford hone: or sales@maford.com
5 G Recommended Cutting Data / / / - etric aterial Free achining & Low Carbon teels 1006, 1008, 1015, 1018, 1020, 1022, 1025, 1117, 1140, 1141, 11L08, 11L14, 1213, 12L13, 12L14, 1215, 1330 edium Carbon & igh Carbon teels, Alloy teels & asy to achine ool teels 1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095, 1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150, 4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150, 8620, 9262, 9840, 52100, 1, 2, 6, 2, W1 to W310 ardness 28 ool eries Y Drill Diameter (mm) vc - m/min f - mm/rev / / / wister G ool teels & Die teels 7, 1, 2, 3, 4, 7, 1, 2, 4, 5, 8, 15, A2, A3, A6, A7, 10, 11, 12, 13, 19, 21, L3, L6, L7, 2, 20, 1, 5, 7, 52100, A 128, D2, D3, D4, D5, D7 ardened teels A2 / tainless teel - Austenitic 304 / to 45 up tp echnical nformation tainless teel - oderately Difficult 301, 302, 303 igh ensile, 304, 304L, 305, 420, 15-5, 17-4, A A48, CLA 20, 25, 30, 35, A J431C, GRAD G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, Cast ron - Ductile & alleable CG , , D4018, D4512, D5506, 32510, 35108, 3210, 4504, 5503, 250, 300, 350, 400, itanium 6Al-4V igh emp Alloys nconel / astelloy / Waspeloy / Nickel Based Alloys-onel For product information, call your local distributor. 169
6 Drill erminology Chisel dge he non-cutting tip of the drill. ushes, rather than cuts material. aving a smaller chisel means that a tool will cut more aggressively. A larger chisel means that a tool will be stronger. Web he core of the drill that is left from the fluting operation. A thicker web means added rigidity, while a smaller web means more chip evacuation. n two flute drills, typically varies from 16% - 30% of the tool diameter. elix Angle - Varies from 0 to 35 helix on standard tools. Lower helix angle means more rigidity and strength and a higher helix angle means more aggressive drilling and better chip evacuation. argin Width rovides a surface to support the drill inside the hole during the drilling operation..a. Ford offers both single margin and double margin geometries. argin widths are a balancing act between friction build-up vs. tool support in the drilling operation. rimary rimary Cutting Lip - he cutting edges of a two flute drill extending from the chisel edge to the periphery. Land Width he amount of material left on the drill per side, from the fluting operation. Larger land widths mean more rigidity, while smaller land widths allow for better chip evacuation. aving a problem with drill geometries? Circle the area where the problem exists. nclude a detailed explanation of the issue and fax to Attn: echnical Application upport / or maftech@maford.com 170.A. Ford hone: or sales@maford.com
7 WC002016
ae = Width of cut, radial depth of cut (mm) (inch) ap = Depth of cut, axial depth of cut (mm) (inch)
wister Drill con Glossary olid aterial Cutting Calculations and Definitions etric U.. ae = Width of cut, radial depth of cut (mm) (inch) ap = Depth of cut, axial depth of cut (mm) (inch) Coolant Fed Drill
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