Smart Manufacturing & Smart Manufacturing Leadership Coali8on

Transcription

1 The infusion of intelligence that transforms the way industries conceptualize, design and operate the manufacturing enterprise. Smart Manufacturing & Smart Manufacturing Leadership Coali8on Jim Davis UCLA & SMLC Steve Prusha - (Jet Propulsion Lab JPL) Si-Ping Han - (Caltech) Mark Goodstein - (Center Smart Manufacturing Innovation- CSMI) h#ps://smartmanufacturingcoali4on.org h#p://smartmanufacturing.com

2 An Industry-Driven Open Architecture Shared Infrastructure Smart Manufacturing Informa8on that drives the next century s structural shi? in manufacturing. Smart Manufacturing Leadership Coali8on (SMLC) - 501c (6) Making real- 8me info available: when it is needed, where it is needed and in the form it is needed throughout the Manufacturing ecosystem SMLC Partnerships Test Beds - General Dynamics, General Mills, General Motors, Praxair, Corning, Pfizer, Alcoa, Exxon Mobil, Shell, NETL, RPI/Center for Advanced Technology Systems Design/ manufacturing PlaSorm Providers JPL/ NASA, UCLA, Rockwell, Honeywell, Emerson, Nimbis Modeling & Simula8on Materials, Design, Manufacturing Caltech/JPL, NETL, Argonne, UCLA, UT Aus4n, Tulane, NCSU, CMU, Penn, Purdue Smart Manufacturing/ Smart Grid EPRI Global Performance Metrics AIChE, ACEEE, Sustainable Solu4ons Agency partners NIST, NSF Regional partners - Center for Smart Manufacturing Innova4on (CA), Wisconsin Manufacturing Ins4tute

3 Smart Manufacturing Helps Meet Our Goals Low cost sensors and wireless enable real time decisions Hosted computing improves results at a lower cost Design Operations Common infrastructure facilitates supply chain collaboration

4 Machine Opera8ons & Line Management Trade- Offs General Dynamics Machine Func4on Benchmarking & Integrated Line and Energy Management Managing Power from the Grid

5 FORD In-Production Virtual Aluminum Castings Target Strength = 220 MPa Aging at 250C for 3hrs 220 Aging temperature 240C for 5hrs Initial Heat Treatment Process John Allison AIChE Optimized Heat Treatment Process Faster and Stronger!!

6 An Industry-Driven Open Architecture Shared Infrastructure What is Smart but not done so smart today Orchestra4ng & ensuring standardized decision work flows - Gap Using cross applica4on interoperability to achieve horizontal enterprise views and ac4ons Gap Having ac4onable visibility across supply chain Gap Qualifying materials, products and ac4ons before and during produc4on (not a_er) - Gap Having ac4onable mul4- dimensional situa4onal awareness Gap Using cross- company opera4onal data to improve performance Gap Using design models in produc4on Gap

7 SM Cloud Platform for Real Time Data Modeling & Simulation Data-driven, M & S workflow Secure Computation & Data Storage Test Bed Crosslinking Engagements SM Platform Integrated Performance Metrics Key Development Resources Standards & Reference Architecture Small & Medium Enterprises Manufacturing Enterprise Universities, SMEs, Manufacturers, Labs IT Providers Manufacturing Consortia

8 Multi-Layer Smart Manufacturing (MLSM) Workflow Foundation Design Data Prototype Materials & Process Tech Product Manufacturing Qualifica8on In Service Macro Layer Product Volume Scheduling Supply Chain People Involved Integrated Metrics & Decision Making APP Store Reference Flows Process Models Control Metrics Condi4onal decisions Model building &updates Model inser4on Meso Layer Management Machine Flow Op8miza8on Micro Layer Sensors/Actuators Control/Op8miza8on Automa8on Virtual MDSM Host Dash Board Collabora8on MDSM Program Host Manufacturing Ini4a4ves

9 President Obama Advanced Manufacturing: A National Effort Na4onal Network of Manufacturing Innova4on Ini4a4ve President Obama said the na4on should create a Smart Manufacturing infrastructure and approaches that let operators make real- 4me use of big data flows from fully- instrumented plants in order to improve produc4vity, op4mize supply chains, and improve energy, water, and materials use - March 9, 2012 Na8onal Interests NIST Smart Manufacturing Processes and Equipment Program (SMPE) DOD Intelligent Manufacturing ACEEE- Recommends Smart Manufacturing program in DOE AMP program Smart Manufacturing enabling technology NNMI Smart Manufacturing example enabling technology NSF Smart Manufacturing, Smart Systems and Technologies