Integration of bio-organic recycling processes to improve plant efficiency Example TCR

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1 Integration of bio-organic recycling processes to improve plant efficiency Example TCR Fraunhofer Institute for Environmental, Safety, and Energy Technology UMSICHT Institute Branch Sulzbach-Rosenberg Robert Daschner Nils Jäger, Andreas Hornung 22 February 2017 Folie 1

2 Agenda Motivation TCR -Technology Integration in Energy-from-Waste Plants Summary Sheet 2

3 Joseph von Fraunhofer ( ) Discovery of the»fraunhofer lines«in the sun s spectrum Fraunhofer lines Researcher The Fraunhofer- Gesellschaft (since 1949) Research and development by order of industry and government New manufacturing methods for lenses Inventor File format mp3, white LED Director and copartner of a glass factory Deutsches Museum Businessman Spin-Offs Sheet 3

4 The Fraunhofer-Gesellschaft Itzehoe Rostock 67 institutes and independent research facilities About employees More than 2 bn research funds Number 15 of German patent applicants 1 Fraunhofer UMSICHT Budget 2015 Staff* 489 Spin-off enterprises* 12 39,1 m Oldenburg Frankfurt Darmstadt Mannheim Wertheim/ Bronnbach Sulzbach St. Ingbert Saarbrücken Karlsruhe Pfinztal Ettlingen Stuttgart Freiburg Kandern Efringen-Kirchen Bremerhaven Bremen Hamburg Hannover Braunschweig Alzenau Würzburg Bayreuth Sulzbach-Rosenberg Erlangen, Nürnberg, Fürth Augsburg Weßling Freising Potsdam- Golm Regensburg München, Garching Prien Holzkirchen Wildau Teltow Münster Magdeburg Gelsenkirchen Lemgo Goslar Cottbus Oberhausen Dortmund Paderborn Halle Göttingen Leipzig Schkopau Duisburg Kassel Leuna Dresden, Moritzburg Köln Schmallenberg Erfurt Euskirchen Freiberg Bonn, Sankt Augustin Jena Zittau Hermsdorf Chemnitz Aachen Wachtberg Ilmenau Remagen Kaiserslautern 1 Source: Annual report 2014, Deutsches Patent- und Markenamt (Number 1: Robert Bosch GmbH, Number 2: Schaeffler Technologies GmbH & Co. KG 3: Siemens AG). Lübeck Berlin Institute Branch Straubing Sheet 4 *As per

5 Fraunhofer UMSICHT Sulzbach-Rosenberg Our topics Production of new energy sources Use of biogenic residual materials / energy storage Protecting the biodiversity Concepts for preservation of ecosystem services Recycling Recovery of critical raw materials from end-of-life high-tech products Center for Energy Storage Sheet 5

6 Agenda Motivation TCR -Technology Integration in Energy-from-Waste Plants Summary Folie 6

7 Thermo-Catalytic Reforming TCR Motivation Utilization of Biomass residues and waste to energy and products distributed applications Sheet 7 Source: 1 UBA 2011, ²Destatis 2010, ³Zeller et al., 2011, 4 Simon et al., 2008, 5 UBA, 2012

8 Thermo-Catalytic Reforming TCR A Platform technology to use residues and to produce storable energy carriers Feedstock Intermediate Pyrolysis Syngas Carbonisate Catalytic Reforming Oil Fraunhofer UMSICHT Sheet 8

9 Thermo-Catalytic Reforming TCR Various applications Bio-oil Bio-oil Syngas TCR technology char / biochar Slide 9

10 Thermo-Catalytic Reforming TCR Various applications Bio-oil High quality, engine-ready Bio-oil Syngas Low acid number High calorific value Miscible with common fuels No tar issues Low Viscosity Thermal stability TCR technology char / biochar Slide 10

11 Thermo-Catalytic Reforming TCR Product utilization Bio-Oil Crude Oil CHP Engine Dual Fuel Engine (with Syngas) Fuel Blends Up-graded Oil Green Diesel Green Naptha and Jet Fuel Green Chemicals Folie 11

12 Thermo-Catalytic Reforming TCR Various applications Syngas Engine-ready gas Bio-oil Syngas Tar and dust free syngas Direct suitable for engines High hydrogen content Free of aromatic-compounds TCR technology char / biochar Folie 12

13 Thermo-Catalytic Reforming TCR Product utilization Syngas Energetic Use CHP Engine Dual Fuel Engine (with Biooil) Material Use Synthesis Gas Green Hydrogen Gas Burner (Heating) H Folie 13

14 Thermo-Catalytic Reforming TCR Various applications Char Bio-oil Syngas TCR technology Anthrazitic-like, storable biochar char / biochar Very low H and O content High calorific value High soil stability Significant ash content Folie 14

15 Thermo-Catalytic Reforming TCR Product utilization char Energetic Use Co-Combustion in Power plant Cement Industry Barbecue Coal Distributed Combustion Material Use Soil Improvement Animal feed additive Filter Material (Activated Carbon) Reduction in metal process Folie 15

16 Agenda Motivation TCR -Technology Integration in Energy-from-Waste Plants Summary Slide 16

17 Combination TCR with Energy-from-Waste Development Targets Integration of additional waste streams: Sewage sludge, digestate from AD, organic fraction of MSW, food industry waste, industrial waste etc. e.g. utilization of dried sludge with TCR by drying of Sewage sludge with waste heat from EfW-plant more capacity for existing EfW-plants Added-value due to fuel and product generation utilization of Biochar from TCR less incineration ashes for disposal recycling of nutrients Folie 17

18 Combination TCR with Energy-from-Waste Development Targets Developing countries Separation of biowaste from MSW higher specific heating value of waste for incineration added-value due to TCR-products (oil, gas, char) plastic content in OF of MSW no problem for process (<10%) Folie 18

19 Illustrative Application Scenario Utilization of MSW in decentral applications MSW OFMSW, fresh Seperation MSW, high calorific Dryer Combustion Higher waste treatment capacity TCR Process Higher heating values for Incineration Further product options (fuels, biochar) Folie 19 Susteen Technologys GmbH

20 Thermo-Catalytic Reforming TCR Level of development TCR2 Operational capacity: 2 kg/h Heat Source: electrical Design: compact (experimental scale) Purpose: initial feasability testing of materials TCR30 Operational capacity: 30 kg/h Heat Source: electrical Design: pilot (demonstration scale) Purpose: long duration and CHP testing TCR300 Operational capacity: 300 kg/h Heat Source: thermal (biogenious) Design: Commercial scale Purpose: Fully decentralised renewable CHP system Folie 20 Susteen Technologys GmbH

21 Tyseley Energy Park TCR-Pilot Plant in Tyseley Energy Park Slide 21 TCR Pilot Plant _

22 Agenda Motivation TCR -Technology Integration in Waste-to-Energy Plants Summary Folie 22

23 Conclusion Utilization of Biomass residues and waste to energy and products distributed applications Integrated systems Integration in Energy-from-Waste Developed countries utilization of additional feedstock more capacity for existing EfW plants utilization of Biochar from TCR less incineration ashes for disposal Developing countries Utilization of organic fraction of MSW or further waste streams Decentral application, low specific invest cost added-value due to TCR-products (oil, gas, char) Sheet 23

24 Integration of bio-organic recycling processes to improve plant efficiency Example TCR Contact Fraunhofer UMSICHT Institute Branch Sulzbach-Rosenberg Robert Daschner Renewable Energy Telephone: Centre for Energy Storage Folie 24