Paulson ProMolder 1 Seminar Outline

Transcription

1 Plastics Academy Paulsn PrMlder 1 Seminar Outline Duratin 4 Days Certificatin Graduates will be Certified in the knwledge f Injectin Mlding frm the plastic s pint f view, will understand the why behind the injectin mlding prcess, and cnfidently and safely use the right systems and data t make prductin flr decisins befre changing settings n the mlding machines. Paulsn PrMlder 1 is the hands- n injectin mlding seminar designed fr anyne wh wants t learn and understand the structure and applicatin f scientific injectin mlding r wh wants a scientific backgrund f the injectin mlding prcess. All Paulsn curseware and seminars are vendr neutral. Paulsn teaches prcessing frm the plastic s pint f view. Whether yu use Scientific Mlding r DeCupled Mlding r a hybrid system in yur plant, this seminar will dramatically increase yur results. Pre- requisite: Nne. There will be a shrt pre- assessment quiz befre the class begins. Wh shuld attend? Technicians, Setup, Quality Persnnel and anyne with a need t imprve their skill and understanding f injectin mlding. Mlding simulatin and hands- n machine time. In additin t class time, Paulsn incrprates their innvative SimTech simulatin sftware thrughut the seminar with the 4 th day including hands- n machine time, when machines are available. The injectin mlding machine demnstratin reviews basic machine peratin and applicatin f the principles learned during class. Why earn a Paulsn Certificatin? Paulsn Training Prgrams has an industry- leading 35 year reputatin fr develping highly qualified injectin mlding persnnel wh are sught after by the tp injectin mlding cmpanies. T maintain this quality, we test each student at the end f the curse with a written exam. Based n final scres, each participant earns ne f three levels f Certificatin: Paulsn Gld Certificate f Achievement; Paulsn Silver Certificate f Achievement; and a Paulsn Certificate f Cmpletin. What yu will learn. When yu cmplete this curse yu will be able t: Understand the structure, applicatin and science f injectin mlding. Hw t ptimize cntrl settings Hw t regulate plastic temperature Trubleshting Fully prepared & pre- qualified t enrll in Paulsn s PrMlder 2 advanced seminar Register Tday at

2 Paulsn PrMlder 1 Seminar Outline PrMlder 1 Seminar - What Yu Will Learn Here is a day- by- day utline f the tpics that yu will learn in Paulsn s PrMlder 1 injectin mlding seminar. Yu will leave this class with a very thrugh understanding f the injectin mlding prcess. Yu will have a firm fundatin f knwledge n which yu will build and share back at yur plant. Yu are als fully prepared and pre- qualified t enrll in Paulsn s PrMlder 2 advanced seminar. PrMlder 1 will intrduce yu t the machine, the mld, the materials, the machine cntrls and the fundatinal cncepts f injectin mlding frm the plastic s pint f view and the 4 primary prcessing variables heat, flw, pressure, and cling. This prven learning methd was pineered by Paulsn in the 1970 s and remain the industry standard tday. The main tpics cvered during this intensive 4- day seminar include: Day 1 Welcme and Intrductins PrMlder 1 Pre- Test The Basic Principles f Injectin Mlding The Materials The Parts and Operatin f the Injectin Mlding Machine Injectin Mlds Injectin Mlded Plastic Part Design Essentials An Overview f the Injectin Mlding Prcess The Cmpsitin f Plastics Hw Plastics are Made Plymerizatin Basic Types f Plastic Structure Thermplastic Thermset Cplymers Blends Raw Material Issues Encuntered When Mlding Plastics Cntaminatin Causes f Cntaminatin Misture Cntaminatin The Drying Essentials f Plastic Thermal Degradatin Hw t Use the Material Manufacture s Data Sheet Plastic Material Additives Plastic Material Reinfrcements Understanding Plastic Regrind Plastic Regrind When is it bad? When is it acceptable t use? Hw much? Understanding the Recycling Histry f Regrind Understanding the internal structure f mlded part Mlecular Arrangement Overview Crystalline Structure Amrphus Structure Mlecular Orientatin Register Tday at

3 Paulsn PrMlder 1 Seminar Outline Day 2 Review f Day 1 Inside the Mlding Machine - Overview Cmpnents f a Typical Mlding Machine - Overview Injectin Unit Cmpnents Clamp Unit Cmpnents Injectin Mld Cmpnents Descriptin f a Typical Injectin Mlding Cycle Material Feeding System Mlding Machine Injectin Screw and Barrel Machine and Mld Interface Plastic Flw int the Mld Typical Injectin Mlding Cycle Sequence The Parts and Cntrls n the Injectin Mlding Machine A Detailed Lk Screw Drive Mtr Hydraulic Injectin Cylinder Hpper / Feeding System Heating Barrel Different Znes f the Plasticating Screw Nn- Return Valves Clamping Systems Typical Electric Injectin Mlding Machine Serv Mtr Drive Systems fr Injectin Unit Ball Screw Drive Mechanism Precisin f Electric Mlding Machines Hydraulic Pressure vs. Plastic Pressure Cmmn Types f Mlds a. Tw- Plate Mlds b. Three- Plate Mlds c. Cld (Slid) Runner Terminlgy d. Runnerless (Ht Runner) Mld Cmpnents f Mlds Lcating Ring Cre and Cavity Plates Supprt Plates and Supprt Pillars Typical Sprue Puller Cnfiguratins Ejectr Pins and Ejectr Plates Insulatin Plates Functins f the Mld Prvide Flw Passage fr Plastic Allw Air t Escape frm Cavities Cling the Plastic Ejectin f the Mlded Parts Register Tday at

4 Paulsn PrMlder 1 Seminar Outline Day 3 Review Material frm Day 2 The Fur Primary Plastic Prcessing Variables Intrductry Discussin Plastic Melt Temperature Plastic Flw Rate Plastic Pressure Plastic Cling Rate Typical Mlding Cycle Graphical Discussin Machine Cntrls Barrel Temperature Cntrl Fill Rate Cntrl Understanding VPT (Velcity Pressure Transfer Pint) Injectin Pressure Cntrl pack/hld, multi- stage, back pressure Mld Temperature Cntrl Machine Mechanical Operatin Machine Timers Injectin Unit Cntrls Clamp Cntrls Mlding Frm the Machine Pint f View Machine Cntrls vs. Part Prperties Mlding Frm the Plastic Pint f View Plastic Prcessing Cnditins vs. Part Prperties Using Machine Cntrls t Determine Plastic Prcess Cnditins. Prcessing Strategies Plastic Funtain Flw Cavity Pressure Lss in Plastic Parts Cavity Pressure Lss in Thick Wall Parts Cavity Pressure Lss in Thin Wall Parts Hw Plastic Cling Rate Effects Mld Part Trubleshting Plastic Parts Basic Overview Using PPV Flash Shrt Shts Sinks Vids Splay Gas Burn Ecnmics f Mlding What is Effective Thrughput? The Primary Cst Drivers that determine mlding prfit Review Material frm Days 1-3 Register Tday at

5 Paulsn PrMlder 1 Seminar Outline Day 4 SimTech Injectin Mlding Machine Simulatr Lab Lessns Intrductin t Systematic Prblem Slving Hw t Apply the Fur Plastic Variables t Slve Prblems Practical Applicatin f Lessn Learned Regarding Plastic Behavir 4- hurs f SimTech Simulatr time Class Wrap- Up and Certificatin Exam Intrduce the 13- Step Prcess t Build an Optimized Prcess (taught in PrMlder 2 & 3) Final Class Review Q & A with Full Class Participatin Administer Final Test and Certificatin Graded Final Review with Full Class Bring PrMlder 1 t Yur Plant PrMlder 1 is als available as a custmized in- plant seminar. Fr mre details visit: n- site- seminars r call Abut Paulsn Plastics Academy The Paulsn Plastics Academy (PPA) is the divisin f Paulsn Training Prgrams devted t in- persn, hands- n training. We ffer expert instructr- led, vendr- neutral certificatin seminars that teach the fundamentals and advanced tpics f injectin mlding, extrusin, and extrusin blw mlding. The number f Plastics Academy graduates grws by hundreds each year. Whether yu need a custmized nsite seminar fr yur whle team r an instructr- led classrm experience fr ne r a few f yur persnnel, PPA can help yu take the next steps n yur jurney t success. Cntact us tday t learn hw we can help yu get the mst ut f yur training investment. Register fr a Paulsn Plastics Academy seminar nline r speak with an expert. Paulsn Training Prgrams 3 Inspiratin Lane Chester, CT Paulsntraining.cm inf@paulsnplasticsacademy.cm Plastics Academy