DALZAVOD Co., Ltd.
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1 DALZAVOD Co., Ltd.
2 Table of Contents:. Company Introduction. Facility Layout 3. Main Equipment 4. Implemented Projects 5. Ship repair 6. Shipbuilding 7. Product delivery 8. HSE Management 9. Quality Management 0. Recognition. Recommendations
3 Company Introduction Dalzavod Co., Ltd. is a production company which specializes in oil & gas projects, shipbuilding, and ship repair. Our mission is to be a leader in shipbuilding, ship repair, and oil & gas projects in the Russian Far East, and to create satisfaction through quality and cost effectiveness to our customers. Our competitive advantages: џ An extensive experience in implementation of large-scale projects џ Successful cooperative experience with world-class international companies such as Aker Solutions, Exxon, Shell, and Fluor. џ Advanced technological infrastructure and modern equipment. џ Quality management system certified by DNV-GL and Russian Register with compliance of ISO 900. џ Worldwide standards in Health, Safety and Environment. 3
4 Petr Velikiy gulf aquatory (South of Primorskiy region) Sea distances: Slavyanka - Vladivostok: 3 miles; Slavyanka - Bolshoy Kamen: 53 miles; Slavyanka - Nakhodka: 87 miles. 4
5 Facility Layout (Bird s-eye view) Position 3 4&5 Division Production shop Blasting and Painting shop Floating dock Stock areas Total Area (m) 5,000 3,600 0,000 3,70 3,30 Size, L x W x H (m) 50 x 08 x 6 60 x 3 x 50 x 40 x 3 60 x 35; 60x7 5
6 Facility Layout (Satellite view) Production shop Blasting and Painting shop 3 Floating dock 4 & 5 Stock areas 6
7 Layout and Facilities Arrangement Quay length: 30 m Material Storage Premachining installation (blank section) Sub Assembly Module Assembly Railways Blasting and Painting Shop 7
8 Floating dock #94М Capacity ton Pontoon s length 64 m Width in between entering fenders 35, m Side walls height 6,4 m Immersion depth m Lifting capacity of dock cranes 3-0ton/5ton -0ton/3ton 8
9 Main Equipment No Description Name of Equipment MAXIGRAPH 4000DD plasma and gas cutting system CUT-00 plasma cutting machine Cutting CG-00 gas-cutting machine Contour band machine Transverse DGH TIG welding machine KEMPPI Master TIG MLS 3000 AC/DC Semi-automatic welding machine KEMPPI Fast MIG KMS 400 Inverter welder Huayilong MIG-500 PT Welding Automatic welding machine ESAB Multitrac A EVO SAW II ESAB MechTrac 3000 Welding carriage NOBORUDER Panasonic YD GR 3 Trolleys Overhead crane 3 Heavy Equipment Overhead crane Overhead crane Overhead crane Floating crane Aerial work platform Forklift Forklift Portal crane Capacity/Specification 3 00 mm (W), mm (L) Plasma mm, Gas mm Cut thickness - 40 mm Cut thickness mm Quantity No 4 Material laying height: 780 mm 300A 400A 4 500A 9 000A 000A 000A 500A 95 ton 0 ton ( cranes may operate jointly) 0 ton 6 ton 5 ton 00 ton 00 kg 3 ton ton 0 ton ( cranes may operate jointly) 5 6 Description Name of Equipment Hoist Installation Hand hoist Equipment Lifting jack Shot-blasting machine Protech SC 0 Airless spraying machine GRACO XTREME Painting Equipment Compressor ROLLAIR 75 BM IP 55 "Worthington" Air heater JUMBO SP 00 Air dryer MUNTERS MOD MA 500 X-ray ICM SITE - XD 3605 X-ray SARMA 500 NDT Ultrasonic detector ISONIC 00 Ultrasonic thickness meter UT- Ultrasonic detector UDZ-7 Magnetic detector DA-00S Parker Magnetic detector B-00S Parker Magnetic field strength meter IMAG-400 Capacity/Specification 5 ton 5 ton 50 ton Quantity Volume = 0L 3 60: bar, 580m 3 per hour Heat output - 30 kw m 3 per hour kw 500 kw, max. thickness 80 mm mm Thickness: 0,6-500 mm 0,4-5 MHz 4A 3A ma 3 3 9
10 Implemented Projects Drilling Fluids Facility Period: Implemented on a turnkey basis Total Weight: 400 ton Quantity: 5 tanks, V= from 40 to 80 m3; 500 m of pipelines 0
11 Implemented Projects Construction of the Gravity Based Structure Prefabricated constructions Weight, ton Corrugated skirt 77 Cover Deck 785 Guide Deck 99 Mooring brackets 37 Embedment plates 30 Ladders & platforms 6 Temporary structures 9 J-tubes 96 Risers 4 Total, 33 Period: Total Weight Prefabricated:,33 ton Total Weight Assembled:,700 ton
12 Implemented Projects Floating Dock Project 7789 Period: 0-0 Total Weight:,40 ton Length: 6. m; Width: 30. m; Height: 6. m
13 Implemented Projects Steel Structures for Hull Plating Workshop Zvezda-DSME Period: 0-0 Total Weight:,00 ton Wall column: 50 ton; Hammer beam: 00 ton Frame work: 350 ton; Balk: 300 ton 3
14 Implemented Projects Heavy-Duty Floating Berth Project 563 Period: 0-04 Total Weight: 3,400 ton Weight per unit:,33 ton; Quantity: 3 units Length: 54. m; Width: 4.3 m; Height: 3. m 4
15 Implemented Projects Prefabrication of Steel Structures for Rosatom Period: Total Weight: 00 ton Bulkhead: 40 ton Keel blocks: 70 ton Shipside sections: 90 ton 5
16 Implemented Projects Light-Duty Floating Berth Project PM6M Period: 0-04 Total Weight:,875 ton Weight per unit: 375 ton; Quantity: 5 units Length: 09.5 m; Width: 8.7 m; Height:. m 6
17 Implemented Projects Prefabrication of Tanks for Sakhalin- Project Period: Total Weight: 65 ton Quantity: 9 units 3 V=89 m 7
18 Ship repair The list of works and services: high pressure washing, sand blasting to SA.5, and hulls painting ; repair of propeller-rudder systems and steering propellers ; side shell and framework repair, bead welding, and board keel repair; prefabrication of steel ship structures; repair of main and auxiliary engines, main engine auxiliaries, and ship s boilers; piping work, repair of electrical equipment and ship automation; design for repair, modernization, and refitting of vessels; reclassification of vessels according to the Russian Maritime Register of Shipping; repair of refrigerating, fishing, and fish processing equipment. 8
19 Shipbuilding Shipbuilding is one of the essential activities of our company. We duild the following types of vessels: floating docks, floating berths, and pontoons; tugs, hulks, research and fishing vessels; barges, lighters, and oil garbage disposal vessels. 9
20 Product delivery Sea transportation: self-propelled floating crane, lifting capacity 300 ton; self-propelled floating crane, lifting capacity 00 ton; Railway transportation: Far East Railways, Blukher station; Vehicular transportation: Slavyanka - Владивосток: 78 km, Slavyanka - Большой Камень: 4 km, Slavyanka - Nakhodka: 96 km. 0
21 HSE Management The main priority of Dalzavod is to preserve safe and healthy conditions for our employees. HSE Training and Activities: Medical examination Safety inductions Toolbox talks Safety trainings Use of personal protective equipment
22 Quality Management Our company has the high level of Quality Management System which is compliant with ISO 900 and GOST RV We possess following certificates: Issued by Det Norske Veritas Design, development, engineering, fabrication and commissioning of structural steel, pipelines, electrical and mechanical outfitting, containers, technological modules, transport and handling devices with various outfitting for onshore and offshore installations Issued by Russian Register, Oboroncertifica Design and construction of the seagoing vessels; refitting, modernization and repair of ships; fabrication and repair of marine equipment, mechanisms, devices, and seaborne machinery Nondestructive testing We provide the following kinds of testing: Ultrasonic testing (UT) Radiographic testing (RT) Magnetic particle testing (MT) Visual testing (VT)
23 Recognition Dalzavod Ltd. built up a reputation as a reliable partner among local and international companies In 0, Exxon Neftegas Ltd. recognized Dalzavod Ltd. as a subcontractor of the year in Health, Safety and Environment In 0, Dalzavod Ltd. was awarded with an honorary certificate in recognition of contribution to the project implementation and HSE excellence In 0, Europe Business Assembly recognized Dalzavod Ltd. as the best enterprise, and General Director won an award The Best Manager of the Year 3
24 Recommendations Dalzavod Co., LTD is one of our best subcontractors, who we can entrust any works, being sure that the works will be preformed not only in time and in a highly qualitative manner, but also in strict conformance with the highest standards of labor protection RDS Dalzavod carries out full production cycle, starting from engineering documents development, purchases and material supply, steel structures prefabrication, NDT making and painting, finishing with steel structures delivery to the installation site JSC «VOSTOCHNAYA VERF» Senior officials of our company recommend Dalzavod as a qualified Subcontractor, able to perform works of any complexity for construction and servicing of oil and gas facilities As our Contractor, the Company established the reputation as a committed Subcontractor, fulfilling the order in a highly qualitative manner and on a timely basis 4
25 Thank You For Attention Contact person: Sergey N. Shkavro Executive Director Phone: +7 (43) Contact details: Dalzavod Co., LTD. Dalzavodskaya Street, Vladivostok Phone/Fax: +7 (43) Website: dalzavod.com
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