MOTOR JIKOV Slévárna.

Transcription

1 MOTOR JIKOV Slévárna MOTOR JIKOV Slévárna is focused on the serial production of grey and ductile iron castings for important industrial companies all over the world. We also provide top quality high pressure and low pressure die-castings and technologically demanding Al and Zn castings for the automotive, textile and consumer industries.

2 ORGANISATIONAL STRUCTURE MOTOR JIKOV Slévárna MOTOR JIKOV Slévárna Iron Foundry Division Tomáš Vítů Production Technical Department Ivan Hotový Sale Gabriela Ciglerová Quality Pavel Čížek Purchase Kateřina Schwarzová Die-casting Division Bc. Radek Mach Production Martin Babický Technical Department Martin Pospíšil Sale Kateřina Schwarzová

3 PRODUCTION AND BUSINESS STRATEGIES

4 CZECH REPUBLIC MOTOR JIKOV Slévárna a.s. Kněžskodvorská 2277/ České Budějovice Czech Republic Iron Foundry Division T: F: Die-casting Division T: F:

5 OUR PARTNERS

6 IRON FOUNDRY DIVISION

7 MAIN ECONOMIC INDICATORS Iron Foundry Division

8 TOP CUSTOMERS 2016 Iron Foundry Division

9 SALES BY TERRITORIES Iron Foundry Division Sales in 2016 EUR 9,3 mil.

10 SHARE DUCTILE/GREY IRON 2016 Iron Foundry Division

11 SALES BY INDUSTRY Iron Foundry Division Sales in 2016 EUR 9,3 mil.

12 IRON FOUNDRY DIVISION Melting/ Melting shop Two EGES 3 MW medium frequency induction MELT & HOLD melting furnaces (volume 2 x 4 tons, melting output of 6.1 tons per hour). Material charging is secured using a vibration cart common for both furnaces. Moulding Frameless moulding line DISAMATIC 2013 LP/PLC-B, vertical parting line, with sizes of sand moulds ranging from 535 x 650 x mm. Technology Technical capacity of up to 300 moulds per hour based on the type of casting and presence of cores; sand mixture is prepared in 2 mixers with a capacity of tons using reversible sand cooling. DISA DTC-2 blasting machine with polygonal drum. Production of cores 4 Schalco (hot box) machines; we purchase the core mixture.

13 IRON FOUNDRY DIVISION Cast materials EN GJL 150, EN GJL 200, EN GJL 250, EN GJL 300 EN GJS , EN GJS 500-7, EN GJS 600-3, EN GJS Optimum weight of castings is kg. Maximum casting size is limited by mould dimensions Technology Technical specifications for cooperation Data processing: 3D documentation. Pattern shop: drawing documentation, production of epoxy and metal patterns (core boxes) based on the provided standard or 3D data. Pattern production: mostly outsourced; MOTOR JIKOV Slévárna takes care of the layout and gating system, while the inlet simulation is outsourced if required.

14 IRON FOUNDRY DIVISION Machinery Equipment Multipurpose SOLO line with protective atmosphere Batch dimensions: 400 x 400 x 600 mm, weight max.110 kg Trolley baking chamber furnace annealing (without protective atmosphere) Trolley dimensions: 1700 x 880 x 850 mm, weight 1000 kg Heat-treatment shop induction hardening Heat treatment technology Soft annealing Stress relief annealing Hardening to 930C Tempering Cementing to 1,4mm Nitrocementing VF hardening to a diameter of 55mm Quality Assurance Checking surface hardness, hardness during grinding, the depth of hardened layer in the laboratory. Possibility of issuing certification number ČSN EN ISO 10204

15 IRON FOUNDRY DIVISION Quality Quality control of material according to the process flow. An optical emission spectrometer Q4 TASSMAN from Bruker-Elemental is used directly at the smelting furnace where chemical analysis of each smelting process is carried out. Samples are subsequently taken from each smelting procedure according to internal procedures or according to customer requirements, where sampling castings are tested in the laboratory for metallurgical and mechanical properties. Capabilities and laboratory equipment Chemical analysis: optical emission spectrometer SPECTROMAX, SPECTRO A.I. Kleve. Metallographic examination / macrostructure and microstructure of the material: grinding preparation for the semi-automatic Buehler grinder/polisher. Inverted metallographic microscope NIKON ECLIPSE MA100 (50x 500x), NEOPHOT 32, Carl Zeiss (50x 1000x). Possibility of evaluating the structure using image analysis with NIS-Eements. Mechanical tests: Hardness test according to BRINELL, ROCKWELL, WICKERS hardness tester KB Prüftechnik / 4, N hardness tester BRINELL WPM Leipzig / 7355 N hardness tester ROCKWELL Škoda Plzeň / 98,7 N N hardness tester WICKERS ZWICK / 1,961 N - 98,07 N Tension test: pulling machine EDZ 20, VEB WPM Leipzig. / 200 kn.

16 IRON FOUNDRY DIVISION Certification The companies are certified according to internationally accepted standards by TÜV NORD CERT GmbH. ISO/TS 16949:2009 EN ISO 9001 : 2008

17 IRON FOUNDRY DIVISION The Iron Foundry is equipped to produce castings weighing from 0.5 to 20 kg Portfolio of castings Portfolio of castings Gearbox hubs Golf cart axle elements

18 IRON FOUNDRY DIVISION The Iron Foundry is equipped to produce castings weighing from 0.5 to 20 kg Cardan Hub bearing housing Axle components Fender holders

19 DIE-CASTING DIVISION

20 MAIN ECONOMIC INDICATORS Die-Casting Division

21 SALES BY INDUSTRY Die-Casting Division Sales in 2016 EUR 15.8 mil.

22 DIE-CASTING DIVISION Technology Al die-casting High-pressure die-casting machinery 1x Bühler B 320, 1x Bühler SD/42C 2x COLOSIO PFO 560 2x Bühler SC 66 1x Müller Weingarten x COLOSIO PFO 1000 Low-pressure die-casting machinery 1x KURTZ AL16-12SR 2x LPM BPS800-SX Zn die-casting High-pressure die-casting machinery 1x Frech DAW 20t 1x Frech DAW 80t 1x Frech DAW 125t 1x Frech DAW 160t 1x Frech DAW 315t CNC machining - CHIRON FZ08 W, FZ12 W, FZ15 W, DZ15 W Silicone sealing application specialised automated work place Assemblies and testing assemblies, leak tests, function tests Heat treatment - Realistic continuous hardening and tempering line for T4-T6 heat treatment.

23 DIE-CASTING DIVISION Aluminium and Zinc high pressure die-casting Al castings up to the weight of 7 kg and Zn castings up to the weight of 3.5 kg, max. tooling dimensions 1600 x 1200 x 1000 mm Machined materials Aluminium alloys Al 226 (EN 1706 EN AC-46000, DIN AlSi9Cu3, AA A380.0, JIS H 5302 ADC12) Al 231 (EN 1706 AC-47100, DIN AlSi12Cu1, JIS H 5302 ADC1C) Technology TVC technological development centre Development of technological procedures and automated workplace concepts for the production of highpressure aluminium castings with automatic operation and minimum production times. Zinc alloys Z410 (EN ZPO410, DIN Z410 (ZnAl4Cu1)), Z430 (EN ZPO430, DIN Z430 (ZnAl4Cu3)) Finishing and following processing trimming using hydraulic presses 3-28 t, vibration tumbling using Rösler machinery, blasting using SCHLICK shot blast machine, suspension blasting, heat treatment Quality control IMPACT 3D measuring device (450 x 550 x 350), Wenzel 3D measuring device (800 x x 700), SEIFERT 225 Kv X-ray, MITUTOYO CV 500 profile meter, SPECTROMAX quantometer, NEOPHOT 32 microscope Cooperation galvanisation and painting, impregnation, thermal pointing, production of tooling, trimming equipment, machining and assembly fixtures, production of special equipment and single-purpose machinery

24 DIE-CASTING DIVISION Low-pressure die-casting Production possibilities Al low-pressure die-casting Castings from 0.1 to 20 kg, max. dimension of ingot moulds 1600x1200x1000 mm Furnace volume max. 800 kg Average time of casting cycle 4-6 minutes Material Aluminium Currently used: EN AB AlSi7Mg0.3 For new projects we can process: Silumin aluminium and silicon alloys (AlSi, AlSi7Mg, AlSi10Mg) Aluminium and copper alloys (AlSi9Cu) Low-pressure die-casting machine KURTZ AL16-12SR 2x LPM BPS800-SX Heat treatment The Realistic continuous hardening and tempering line for T4-T6 heat treatment.

25 DIE-CASTING DIVISION Certification The companies are certified according to internationally accepted standards by TÜV NORD CERT GmbH. EN ISO 9001 : 2008 EN ISO : 2004 ISO/TS : 2009

26 DIE-CASTING DIVISION The essential part of production is intended for the international automotive and consumer industries. Cylinder H560 Flange assembly Gearbox cover Crankshaft holder

27 DIE-CASTING DIVISION Low pressure die-casting Production is intended for international automotive industry. Spacer for truck tanks Spacer for truck tanks Stroke cylinder Support arm

28 PASSENGER CAR We produce a wide range of components for passenger cars of leading global brands. Gearbox body for wipers Belt idler pulleys Mirror holders Belt idler pulleys Oil pump cover Window control assembly Car boot lock Bracket of LED headlight

29 TRUCK Cooling system pipe Gear box component High-pressure compressor housing We produce a wide range of components for trucks and commercial vehicles of global brands. Tank holder Hydraulic casing Flange pipe assembly Rocker cover up assembly Retarder housing Side cover assembly Valve housing

30 THANK YOU FOR ATTENTION MOTOR JIKOV Slévárna a.s. Kněžskodvorská 2277/ České Budějovice