CBN Grades. Insert types and cutting edge geometries. SUMIBORON Chipbreaker Break Master Type One-Use Wiper Insert Type. Uncoated SUMIBORON Grades

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1 L SUMIBORO SUMIDIA L1 ~ L26 Gades Inset types and cutting edge geometies SUMIBORO Seies... L2 Recommended Gades... L3... L4 LF / LS / S Types... L5 SUMIBORO Chipbeake Beak Maste Type OneUse Wipe Inset Type FV / LV & SV Types... L6 WG / W & W Types... L7 SUMIBORO Gades SUMIBORO Gades /... L89... L13 ew /... L10L13... L14... L15... L16... L17... L18 SUMIBORO Gades... L19... L20... L21 SUMIBORO / SUMIDIA SUMIDIA Gades SUMIDIA Inset SUMIDIA Chipbeake Beak Maste Poduction Pocess... L22 / / DA L23 F Type... LD / GD Type... DM Type... ew L24 L25 L26 SUMIBORO SUMIDIA L1

2 Tools SUMIBORO seies PM S Second geneation Sumiboon insets an even bette way to machine hadened steels Geneal Building on its global success machining hadened steels in mind the new insets ae multi coneed. take you had pat machining opeations to the new industy standad. Types and application Micostuctue Type ISO Gade Application Chaacteistic adness(v) (GPa) TRS (GPa) igh speed Continuous cutting high speed continuous cutting 27 ~ 31 0,90 ~ 1,00 Continuous and Inteupted cutting (Continuous~Inteupted) igh speed Inteupted cutting Micogain with Ceamic binde impoves Binde with high heat esistance impoves tool 31 ~ 34 1,05 ~ 1,15 31 ~ 33 0,95 ~ 1,10 29 ~ 31 1,00 ~ 1,10 ew 33 ~ 35 0 ~ 1,30 igh pecision ew geneation TiC laye impoves notch continuous cutting wea esistance and povides an excellent 30 ~ 32 1,10 ~ 0 igh speed continuous and light light inteupted cutting applications inteupted cutting 29 ~ 32 1,00 ~ 1,10 ew Inteupted cutting (eavy) igh pecision continuous cutting igh geneal pupose Continuous and Inteupted cutting (LightMedium Inteupted) Inteupted cutting (eavy) that impoves cutting edge stength equied adhesion duing both continuous and inteupted cut applications. Geneal pupose gade with low to high speed the cabuised laye on heat teated components applications 31 ~ 33 1,10 ~ 0 34 ~ 36 0 ~ 1,30 33 ~ ~ 35 1,10 ~ 0 1,15 ~ 5 GG and GGG machining Fo Cast Ion machining with a good balance 32 ~ 34 1,00 ~ 1,10 SUMIBORO Micostuctue Type ISO S PM PM S Gade Application Chaacteistic Cast Ion machining Ion based poducts eat esistant alloy powdeed metal Sinteed component oughing Special cast Ion machining Less bus when machining sinteed pats due to excellent edge shapness igh themal impact esistance highe content atio adness(v) (GPa) 41 ~ ~ ~ 42 TRS (GPa) 5 ~ 1,35 1,40 ~ 1,50 0,95 ~ 1,10 L2

3 ARDEED STEEL MACIIG Tools SUMIBORO seies CC lathe is cheape than a ginding machine. as compaed to ginding. can be collected and ecycled. Application Range Cutting speed (m/min) Inteuption Stength Inteuption ew Continuous Small ew Light Inteupted Medium Inteupted eavy Inteupted Impact Foce on Cutting Edge Lage Conditions Application Geneal Pupos (Continuous to Light inteupted Rz = above 3,2) adened Steel Finishing eavy Inteupted igh Pecision (Rz = 1,6 to 3,2) (Cabuized laye emoval) Recommended Cutting Speed (m/min) Cast Ion Ductile Cast Ion CAST IRO MACIIG tool, such as cabide, cemet o ceamics. igh Speed Machining Gey Cast Ion igh Speed Machining Ductile Cast Ion igh Pecision Machining Cutting Speed (m/min) Ceamic Cabide Cemet Cutting Speed (m/min) Ceamic Cabide Cemet Toleance Good Ceamic Cabide Cemet Application Range Gey Cast Ion Cutting Speed (m/min) Finishing egion Roughing egion Ductile Cast Ion Cutting Speed (m/min) AC405, AC415, AC420 SUMIBORO L3

4 SUMIBORO Regindable Type CMA120408() B ISO C2/C3 Table 2 Code ( ) B Code Desciption Fulltop inset OneUse Type CGG SV CWG4 Chip Beake Table 2* * ) OneUse Type Table 3 Wipe Inset Table 4 SUMIBORO Table 2* Table 3 Table 4 Code, 2020 Standad Type, 160 WG C SUMIBORO, 300 LF LS S FV LV SV Code Desciption Shap cutting edge Stong cutting edge Chipbeake Type Code OneUse Type Gade U S, 20, 2000, 700, 7500 Code W W Wipe Inset Finishing Standad: R z Table 5 Table 5 Code cutting edge Singlecone 2 cutting edges 3 cutting edges Multicone 4 cutting edges 6 cutting edges L4

5 SUMIBORO Inset Guidance Inset types and cutting edge geometies Multi Coneed OneUse Type Insets Chaacteistics edge then thowing the inset away. useable cone. Single sided insets use the top cones whilst double sided insets use both top and bottom cones. Diamond shaped insets have 4 cones and tiangula insets have 6 cones. Cutting Edge Pepaation LF type: Shap cutting edge ( * ) LF w 0 LS type: Low cutting foce (egative land + oning) ( * ) LS w 15 0, , ,10 Fo highe dimensional accuacy Cutting action igh LF Type Standad cutting edge Standad w ) 25 0, , , , , ,12 LS Type Toughness Standad ( Geneal Pupose ) igh S type: Stong cutting edge S Type Fo highe loads heavie cuts ( * ) S w 30 0, , , ,17 OneUse Wipe Inset Chaacteistics ew lineup includes: WG Type W Type machining SUMIBORO Beak Maste FV, LV Chaacteistics can be used on both hadened and unhadened mateals. Beak Maste SV Type L5

6 SUMIBORO Inset With Chipbeake Beak Maste FV /LV /SV adened Steel Chaacteistics SUMIBORO oneuse inset with chipbeake. thoughout machining pocess. Unique beake design can be applied to both hadened and nonhadened machining. In addition to geneal pupose SUMIBORO /, esistance and geneal pupose uncoated SUMIBORO. Application Range oc (mm) SV LV FV Cutting Speed, Vc (m/min) l l l l * When machining heat teated steel hade than RC50 Cutting Cabuised Laye Removal Flank Wea Width, VB (mm) 0,1 beakage Competito s beakage Cutting Time (min) Wok mateial: 42CMo4 Inset: CGG120408SV C4 Cutting conditions: v c d oc=mm, x3 passes, Dy Application Examples Extenal Cabuised Laye Removal Cabuised Face Laye Removal SUMIBORO o constant stopages o incoect pat dimention poblem and the chips ae small. Beak Maste SV (no beake) Beak Maste SV type impoves chip contol with inceased poductivity Beak Maste SV o beake o chip contol poblem Constant chip contol poblem Inset: CGG SV C4 () Conditions: v c d oc=0,5mm, x 2 passes, Wet Comp. (no beake) Wok mateial: 42CMo4 (RC3062) Inset: CGG SV C4 () Conditions: v c oc=0,3mm, Wet L6

7 adened Steel SUMIBORO OneUse Wipe Insets Chaacteistics steel machining ew lineup includes: WG type W type Wipe type Inset omal Inset Wok piece Wok piece Feed ate Wipe edge Feed ate Inset Feed diection ighest peak Feed diection ighest peak Roughness Roughness R Z Wipe Inset (=) Finishing WG Type W Type Standad Inset (=) Finishing Recommended Cutting Conditions z cutting. Fo copy tuning, insets with noseadius is ecommended. Chatteing and undulation may occu, please use wok and machine with high igidity. WG type: W type: moe than R z=1,6µm to 3,2µm Available gades:,,,, Cutting Speed (m/min) WG Type W Type WG Type W Type WG Type W Type 0,05 0,1 0,3 Feed Rate (mm/ev) ToolSetup WG / W Wipe CGA / CCGW / WGA Type Wipe Cutting Edge Position Compensation, Oute Pocessing 1. Use a holde with a 95 appoach angle. 2. Tool compensation equied. the ISO standad. edge as explained on the ight. Appoach angle 95 Extenal Tuning X axis (+) Z axis (+) ose Radius R R/R Type XDiection ZDiection WG 0,02 0,02 W 0,06 0,06 WG 0,01 0,01 W 0,06 0,06 SUMIBORO DGA / DCGW Type Wipe 1. Use a holde with a 93 appoach angle. 2. Tool compensation equied. explained on the ight. ote Appoach angle 93 Cutting Edge Position Compensation, Oute Pocessing Extenal Tuning ose Radius Type XDiection ZDiection X axis (+) R WG 0,17 0,01 W 0,70 0,06 Z axis (+) R WG 0,05 0 W 0,58 0,05 L7

8 SUMIBORO / adened Steel gades fo hadened steel machining Geneal Featues ed highpuity ceamic binde. Available in single cone and multicone type insets. Chaacteistics Supeio highspeed machining gade with the highest wea esistance of any uncoated SUMIBORO. Impoved factue esistance while also emphasizing wea esistance. Shapness Compaison Conventional Gade Geneal pupose gade suitable fo typical hadened steel machining applications. inteupted cutting. igh degees of both factue esistance and wea esistance. ceamic binde. Stable suface oughness by inceasing shapness (Figue on ight). Compaed to conventional gades, small cutting edge oundness ewly Developed ighpuity Ceamic Binde Conventional Gade / Ceamic Binde Cacks ighpuity Ceamic Binde Impuities Inceased Wea/ Reduced Shapness SUMIBORO L8 gades cause a weakening in the sinteed body and (chipping) and wea. Recommended Application Range Continuous Cutting Cutting speed (m/min) (mm) Feed ate (mm/ev) Inteupted Cutting Cutting speed (m/min) Inteuption Stength Fequency Inteuption light medium heavy With the newly developed highpuity ceamic binde, the / achieve toughness and impoved heat esistance by deceasing impuities to an exteme! v c (m/min) l l l l l 120 v c (m/min) l l l l l Cutting Conditions (mm/ev) d oc (mm) 0,030,15 0,03 (mm/ev) d oc (mm) 0,03 0,030,3 Coolant... Continuous cutting: Dy o Wet Inteupted cutting: Dy

9 adened Steel SUMIBORO / Wea Resistance Compaison Wok mateial: Inset type: Cutting data: Cutting length (km) Competito s 100C6 ( RC5862), Round Ba CGA U2 v c oc = mm, Dy Chipping Resistance Compaison Pevious (1) Competito s (1) l l l l l l Wok mateial: Inset type: Cutting data: 15CMo5 ( RC5862), 8 Gooves CGA U2 v c oc = mm, Dy Wea Resistance Compaison Wok mateial: Inset type: Cutting data: Competito s (Beakage) Cutting length (km) 15CMo5 ( RC5862), Round Ba CGA U2 v c oc = mm, Dy Chipping Resistance Compaison Pevious (2) Competito s (2) l l l l l l Wok mateial: Inset type: Cutting data: 15CMo5 ( RC5862), 8 Gooves CGA U2 v c oc = mm, Dy Accuacy Compaison Diamete vaiance Machining Pecision Competito s Competito s Conventional SUMIBORO Cutting length (km) Cutting length (km) Wok mateial: Inset type: Cutting data: 15CMo5 ( RC5862), Round Ba Ø130 CGA U2 v c oc = 0,1 mm, Wet Wok mateial: Inset type: Cutting data: 15CMo5 ( RC5862), Round Ba CGA U2 v c oc = mm, Dy L9

10 SUMIBORO Chaacteistics adened Steel ew ew SUMIBORO Seies, achieving pecision. Geneal Featues Using a high heat esistant and tough substate coupled with a special ceamic coating, this seies cates to a wide va as compaed to conventional. multiconeed, oneuse type insets. and ae the latest additions to the SUMIBORO seies, to povide even bette stability and longe Chaacteistics Double sided, Multiconeed Oneuse Inset tional oneuse insets. Easy Edge Management Stong Bazing Utilizing a new bazing method with impoved stength. Special Ceamic Coating and ewly Developed Substate Cutting Edge Management Conditions Application Recommended Cutting Speed (m/min) SUMIBORO adened Steel Cast Ion Finishing Geneal Pupos (Continuous to Light inteupted Rz = above 3,2) eavy Inteupted igh Pecision (Rz = 1,6 to 3,2) (Cabuized laye emoval) Ductile Cast Ion machining, which makes the management and ae coated in gold, which makes it easy to distinguish used edges. L10

11 adened Steel SUMIBORO Chaacteistics igh ewgeneation Sumiboon Cutting Speed Factue Resistance Excellent Cabon Content: Gain Size: adness V: TRS: Main Coating Components: Coating Thickness: Cabon Content: Gain Size: adness V: TRS: Main Coating Components: Coating Thickness: 50~55% 2m 30~32GPa 1,10~0GPa Multilayeed TiC 1,5m 70~75% 5m 34~36GPa 0~1,30GPa Multilayeed TiAl 1,5m ew ew igh Pecision Machining ewly developed substate with high cate wea esistance coated with special multilayeed TiC, which exhibits excellent notch wea esistance. z ewly developed tough substate with highly wea esistant TiAl coating. Povides impoved stability by inseting a highly adhesive laye between the substate and the TiAl laye. cabuised laye emoval. Cabon Content: 40~45% Gain Size: 1m adness V: 29~32GPa TRS: 1,05~1,15GPa Main Coating Components: TiAl/TiC Coating Thickness: m Cabon Content: 60~65% Gain Size: 3m adness V: 31~33GPa TRS: 1,10~0GPa Main Coating Components: TiAl/TiC Coating Thickness: m Cabon Content: 65~70% Gain Size: 4m adness V: 33~35GPa TRS: 1,15~5GPa Main Coating Components: TiAl Coating Thickness: m Cabon Content: 60~65% Gain Size: 1m adness V: 33~35GPa TRS: 1,15~5GPa Main Coating Components: TiAl Coating Thickness: m igh Speed Cutting igh Pecision Machining eavy Inteupted Cutting Recommended Cutting Conditions Gade Cutting Speed v c (m/min) Gade Feed Rate (mm/ev) SUMIBORO L11

12 SUMIBORO / ew adened Steel Chaacteistics igh Pecision developed substate coated with a TiC laye. thanks to newly developed special stable multilayeed coating. A genealpupose gade applicable to geneal hadened steel machining. A newly developed tough substate coated with a highly weaesistant TiAl laye. Substate and Coating Stuctue of and Ti laye TiC laye Special multilayeed coating TiC laye Special multilayeed coating Impoved wea esistance wea Ti laye TiAl laye Impoved wea esistance TiC laye Special multilayeed coating igh adhesive laye Impoved bonding stength ighly wea esistant substate Tough substate coating. with high bonding stength. SUMIBORO Cutting Speed (m/min) Application Range Recommended Cutting Conditions Cutting Speed (m/min) Feed Rate (mm/ev) (mm) Cutting Speed (m/min) Feed Rate (mm/ev) (mm) 0,03 ~ 5 0,03 ~ 0,35 0,03 ~ 0 0,03 ~ 0,50 Inteuption Fequency Continuous Light Inteupted Medium Inteupted eavy Inteupted Small Impact Foce on Cutting Edge Lage L12

13 adened Steel ew SUMIBORO / Cutting Pefomance Conventional Conventional coated Flank wea occus Conventional coated Competito s coated 1,8 times the conventional cutting: 3km 3km 2,5km 0 1,0 2,0 3,0 4,0 0 2,5 5,0 Cutting Distance (km) Cutting Distance (km) Wok Mateial: 15CMo5, 5862RC, Continuous Inset: DGA150408C4 () Cutting Edge Teatment: S01225 Cutting Conditions: v c p=0,1mm, Wet Wok Mateial: SCM4155V, 5862RC, Inteupted Inset: CGA120412C4 () Cutting Edge Teatment: S01225 Cutting Conditions: v c p=0,6mm, Dy Application Example Continuous Extenal Tuning of Main Shaft oughness. Output (pcs) / Cutting edge ,3 x Conventional Cabuised Laye Removal fo Sun Geas Output (pcs) / Cutting edge ,5 x Conventional Inset: Cutting Conditions: DGA150408C4 () v c p=0,35mm, Dy Inset: Cutting Conditions: DGA120408C4 () v c p=0,5mm, Wet Facing of CVJ Oute Race an extended time. Inteupted Machining of CVJ Cage Window cutting. Inset: Cutting Conditions: Cutting Edge Pepaation Gade Geneal Edge Teatment Edge Teatment S01225 S01730 S01225 S02735 Output (pcs) / Cutting edge ,8 x 0 Conventional W Type Wipe Insets CGA120412CW2 () v c p=mm, Dy Stong Edge Type: S Edge Teatment Inset: Cutting Conditions: W S R Output (pcs) / Cutting edge TGA160420SC3 () v c p=0,15mm, Dy W: egative Land Width 0 Stong Edge Type S Type : egative Land Angle Cutting Edge: T egative Land S egative Land + R oning 1,5 x Conventional SUMIBORO L13

14 SUMIBORO adened Steel Sumiboon pemium gade fo high speed machining of hadened steels Geneal Featues Ou coppe coloued Sumiboon gade BC 100 esists withstanding the high tempeatues that occu when machining substate and a special TiC based ceamic coating to enhance elevated cutting speeds. Advantages igh speed machining! v c = 150 ~ 300 m/min. Extended tool life! Wea esistant ceamic coating and tough substate consideably extends tool continuous and light inteupted cut applications. Flank wea compaison Competito s uncoated (Chipping) Cutting Length (km) Competito s coated (Chipping) Wok mateial: 15CMo5 (Cabuised steel) RC5862 Inset type: CGA C4 Cutting data: v c oc = 0,1 mm, Dy Suface oughness compaison Wok mateial: Inset type: Cutting data: Competito s uncoated Cutting Length (km) Competito s coated 15CMo5 (Cabuised steel) RC5862 CGA C4 v c oc = 0,1 mm, Dy SUMIBORO Continuous Cutting Cutting Speed (m/min) Application Range (mm) Feed Rate (mm/ev) Inteupted Cutting Cutting Speed (m/min) Inteuption Stength Fequency Inteuption light medium heavy Recommended Cutting Conditions v c (m/min) l l l l l (mm/ev) Coolant... Continuous cutting: Dy o Wet Inteupted cutting: Dy d oc (mm) 0,03 0,030,3 L14

15 adened Steel Beaing Steel SUMIBORO down to 1,6 Rz possible thanks to smooth coating! Geneal Use the coppe coloued Sumiboon gade to newly developed Sumiboon substate enhances edge stength and wea esistance making high pecision machining Advantages Excellent suface oughness! so gadual. igh Pecision Machining igh pecision wok peviously gound, can now be tuned. Enlaged scope of application! poductivity on close toleance machining applications. Continuous Cutting Wea Resistance 0,15 0,10 0,05 Wok mateial: Inset type: Cutting data: Competito s coated l l l l Cutting Length (km) 15CMo5 ( RC60) CGA C4 v c oc = 0,1 mm, Dy Machining Accuacy Competito s coated Machining afte 3 km Cutting Length (km) Cutting Length (km) Continuous Cutting Suface Roughness 3,5 3,0 2,5 2,0 1,5 1,0 0,5 Conventional coated Recommended cutting Conditions v c (m/min) l l l l l (mm/ev) d oc (mm) 0,03 0,030,35 SUMIBORO l l l l Cutting Length (km) Wok mateial: 15CMo5 ( RC60) Inset type: CGA C4 Cutting data: v c oc = 0,1 mm, Dy Coolant... Continuous cutting: Dy o Wet Inteupted cutting: Dy L15

16 SUMIBORO adened Steel Beaing Steel Excellent wea and factue esistance! Pedictable tool life on a wide ange of applications! Geneal Advantages The newly developed cutting mateial with enhanced edge inteupted cutting. Pedictable tool life! esistance. Wide ange of applications! inteupted cutting. The newly developed bazing technology maximises edge stength making Sumiboon SUMIBORO Application Range Cutting Speed (m/min) Continuous Cutting 0,10 0,05 Competito s l l l Cutting Length (km) Wok mateial: 15CMo5 ( RC5862) Inset type: CGA C4 Cutting data: v c oc = 0,1 mm Dy 1 Inteupted Cutting Competito s l l l l Wok mateial: 15CMo5 ( RC5862) Inset type: CGA C4 Cutting data: v c oc = 0,1 mm Dy featues excellent wea esistance compaable with, plus outstanding factue esistance. Recommended Cutting Conditions v c (m/min) l l l l (mm/ev) Coolant... Continuous cutting: Dy o Wet Inteupted cutting: Dy d oc (mm) 0,035 0,050,5 Inteuption Fequency Continuous Light Inteupted Medium Inteupted eavy Inteupted Small Impact Foce on Cutting Edge Lage Can be used in a wide ange of applications fom low to high speed opeation. L16

17 adened Steel / SUMIBORO / The ultimate gades and in inteupted machining of hadened steel Geneal Featues ewly developed substate that emphasizes on toughness coupled with a highly wea esistant TiAI based coating laye that cutting conditions. Chaacteistics Stable and long tool life in inteupted cutting Supeio dimensional pecision Good adhesion stength, TiAI based, high wea esistance coating. Achieving supeio dimensional pecision even in inteupted cutting. Suitable fo diffeent types of wokpieces Stable and long tool life in inteupted cutting cutting. Continuous ~ Light Inteupted Machining eavy Inteupted Machining Competito s coated (Beakage) Polonged Pefomance Competito s uncoated (Beakage) (Beakage) Polonged Pefomance Cutting Length (km) Cutting Length (km) Wok mateial: Inset type: Cutting data: 15CMo5 ( RC5862) CGA C4 v c oc = mm, Dy Wok mateial: Inset type: Cutting data: 15CMo5 ( RC5862) CGA U2 v c oc = mm, Dy Recommended Application Range SUMIBORO Cutting speed (m/min) BC 100 BC 160 SUMIBORO Cutting speed (m/min) 1 1 Recommended Cutting Conditions (, ) v c (m/min) l l l l (mm/ev) d oc (mm) 0,03 0,030,3 Coolant... Inteupted cutting: Dy SUMIBORO Inteuption Stength light medium heavy Inteuption Stength light medium heavy Inteuption Inteuption L17

18 SUMIBORO Ductile Cast Ion gade fo ductile cast ion machining Geneal Featues puity TiC binde. In addition, it demonstates exceptional wea esistance by combining a ceamic coating with excellent heat esistance. ighspeed and highpecision machining is achieved Chaacteistics Achieves a Long, Stable Tool Life at v c =400 m/min Supeio wea esistance, makes stable machining possible unde highspeed conditions. Suppots ighpecision Machining Can maintain excellent dimensional toleance and Cutting Speed Low igh B500 B700 Small Lage Impact Foce on Cutting Edge Cutting Cast Ion Continuous Cutting Cabide Competito s Pevious Ceamic Cutting Length (km) Polonged Pefomance Wok mateial: GGG70, Round Ba Inset type: CGA C4 Cutting data: v c oc = mm Wet Ceamic 10,0 5,0 0 5,0 10,0 10,0 5,0 0 5,0 10,0 Cutting Length (km) Ra=0,6µm Wok mateial: GGG70 Cutting data: v c oc = mm Wet SUMIBORO Ductile Cast Ion Cutting Speed (m/min) Application Range AC405/AC415/AC420 igh Pecision Machining Toleance Good Ceamic Cabide Cemet Recommended Cutting Conditions v c (m/min) l l l l l (mm/ev) 0,1 0,03 0,5 Coolant... Wet d oc (mm) L18

19 PM Cast Ion and Sinteed Compoment SUMIBORO Geneal Featues Mediumgain sinteed to a high density to achieve the maximum content pecentage. binding stength between paticles. Povides stable, long Acidteated Sinteed Body Stuctue Competito's Chaacteistics Few oles Many oles oles made by the acid teatment. Able to machine any Exotic Metals. eatresistive Alloy etc. Cutting Cast Ion Milling Chip Removal Rate (cm 3 ) Pevious Cutting Speed (m/min) Wok mateial: GG25 (Pealite) Inset (Cutte): SEW 1203 ADTR, (FMU 4100 R) Cutting data: v c d oc = 0,3 mm, Wet Pevious Beakage Beakage Beakage Output (Times) able to continue Conventional Tool Beakage (RB70, Inteupted Machining) Inset type: CGA Cutting data: v c oc = 0,3 mm, Wet Cast Ion Tuning Flank Wea Width (mm) 0,10 0,08 0,06 0,04 0,02 Pevious Recommended Edge Teatment Cutting Action igh LF Type Inteuption degee Standad ( Geneal Pupose ) S Type Fequent Stong cutting edge SUMIBORO Cutting Length (km) Wok mateial: GG30 (Pealite) Inset type: CGA U2 Cutting data: v c oc = mm, Wet egative Land w Standad 15 0,12 o LF type o S type 25 0,12 Yes Round honed cutting edge L19

20 SUMIBORO PM Sinteed Compoment gade fo high pecision and Geneal Featues Chaacteistics Available with 3 diffeent types of edge teatment fo machining sinteed alloys of any shape o hadness bu and impoved machining pecision. Cutting Pevious (Shap cutting edge), LF Bu Compaison (Aveage eight) Bu eight (mm) Pevious standad Standad, LF in bu height Cutting Length (km) Cutting Length (km) (RB70, Continuous cut) Inset type: CGA LFU2 Cutting data: v c oc = 0,1 mm, Wet (RB70, Continuous cut) Inset type: CGA LFU2 Cutting data: v c oc = 0,1 mm, Wet Feed and Bu Relationship Recommended Edge Teatment SUMIBORO Tooling LF type Standad Cutting Action igh Fo highe toleance with minimal bu LF Type Standad ( Geneal Pupose ) S Type Stong cutting edge The LF Type without negative land has a cutting edge shapness supeio to the standad type and can contol bus bette. Wok mateial: Inset type: Cutting data: VVT Facing TGA U3 v c oc = 0,1 mm, Wet Inteuption degee egative Land w Standad 15 0,12 o LF type o S type 25 0,05 Yes Fequent Round honed cutting edge L20

21 Cast Ion SUMIBORO Geneal Solid gade with high content and special binde conductivity. conditions. Advantages igh wea esistance! igh content and special binde phase povide a excellent wea esistance and a tight igh edge stability! and dy machining. Continuous Cutting Wea esistance is bette than competito s. Inteupted Cutting Competitos solid Inteupted cut is O. (Chipping 0,14mm) Factue inteupted cut. Cutting Length (km) Wok mateial: Round Ba (GG30) Inset type: SG Cutting data: v c oc = 0,5 mm, Dy Cutting Length (km) Wok mateial: Round Ba 6V, gooved (GG30) Inset type: SG Cutting data: v c oc = 0,5 mm, Dy Application Example Cylinde Boe GG25 Light Cut Finishing Bake Disc Cabide Roll Spayed Face Boe GG25 Colmonoy Boing Tuning Tuning 7500 Boe 400 pcs 5 pass 10 pcs SUMIBORO Comp. sold 2500 Boe Comp. sold 200 pcs Comp. 1 pass Beakage Comp. 6 pcs Tooling Light Cut Finishing Tooling Finishing Tooling Finishing Tooling Roughing Finishing Gade Gade Gade Gade Inset SG Inset DG Inset RG Inset SG SG v c 1000m/min v c 600m/min v c 40m/min v c 80m/min 0,3mm/ev 5mm/ev 0,3mm/ev 0,15mm/ev 0,04mm/ev 0,03mm/ev d oc mm d oc 0,5mm d oc mm d oc ~3mm 0,5mm Coolant Wet Coolant Dy Coolant Wet Coolant Wet L21

22 SUMIBORO / SUMIDIA Poduction Pocess Geneal sinteed cubic boon nitide () and sinteed diamond () cutting application ange. Poduction Pocess SUMIBORO / SUMIDIA, high pessue, and secondly, the synthesized cystalline gains ae sinteed. opeation. cylinde to geneate ulta high pessue as high as 5000 / mm 2 with a special device. The piston and cylinde ae made Fig. 1 Fig. 2 Sinteed blanks Final poduct Gaphite / hb Pessue Suppot steel ing Ulta high pessue synthesizing / Diamond Binde Electode Cabide piston Cabide cylinde (Cutting) (Bazing) (Finishing) Sinteed laye Cabide laye Cabide Ulta high pessue synthesizing Bazing Sumiboon / Sumidia SUMIBORO SUMIDIA SumiBoon / SumiDia Ginding Method Ginding machine Wheel Ginding condition Othes Items Abasive Gain size Bond Concentation Dessing Wheel speed Table cycle Ginding oil SumiBoon 1) Cabide ginding machine is applicable. 2) R Pointe should be used. 3) Should be wet ginding. Diamond ~ 1000 m/min. 30 ~ 60 cycles/min. Wate soluble ginding coolant oil moe than 0,05 mm SumiDia 1) Specialpupose high igidity ginding machine is desiable. Diamond 100 ~ ~ 1000 m/min. 30 ~ 60 cycles/min. Wate soluble ginding coolant (Solution type) in ginding opeation. L22

23 SUMIDIA Geneal Featues Gade Featues Application demonstates optimum wea esistance, andexcellent edge shapness. diamond paticles. Supeio hadness and wea esistance with shap edge. Micogained sinteed diamond gade with stong diamondtodiamond bonding. It is Geen o SemiSinteed Cabide & Ceamic Roughing DA150 5 metals and othe vey had mateials. Tansvese Ruptue adness v Stenghth (kg/mm 2 ) ~ 0,5 0,5 110 ~ ~ ~ 120 Conventional Stength igh igh toughness and hadness impove wea esistance. Inset used: TPGW Cutting conditions: v c oc= mm, Wet Wea Resistance Good Wea Resistance in Aluminium Alloy Tuning Wea Resistance in Aluminium Alloy Milling Flank Wea Width VB (mm) Conventional Flank Wea Width VB (mm) Competito s Conventional SUMIDIA Cutting Length (km) Inset used: TPG Cutting conditions: v c oc= 0,5mm, Wet Inset (Cutte): SEW 1204 ADFRF, (RF 4100R) Cutting conditions: v c oc= 3,0mm, Wet Recommended Cutting Conditions Cutting Conditions Cutting Speed Feed ate Wok Mateials v c (m/min) (mm/ev) d oc (mm) Aluminium Alloys ~ ~ ~ 3,0 Coppe Alloy ~ ~ ~ 3,0 Plastics ~ ~ ~ 2,0 Wood o Oganic Mateials ~ ~ Cabide 10 ~ 30 ~ ~ 0,5 Cabon 100 ~ 600 ~ 1,0 ~ 2,0 L23

24 SUMIDIA Insets F Type Geneal Featues Total Cost Effectiveness with igh Pefomance and Lowe Pice high toughness gade. techniques povides a elatively lowe cost. Wide Application Range OD tuning to milling pocesses. levelock, pinlock type holdes. SumiDia Ftype insets uses impoved mass poduction gade, its exhibits stong cutting edges which gives excellent (Ftype is pecision gound just like conventional insets.) Application Examples Results: competito s. Results: elatively no chipping. SUMIDIA F SUMIDIA F Tool Ratio Tool Ratio Inset used: 20 positive milling insets (12 teeth) Cutting conditions: v c t = 0,025mm/t, d oc= mm Inset used: VCMT F Cutting conditions: v c oc= 0,02mm SUMIDIA Results: competito s with highe cost Results: SUMIDIA F SUMIDIA F Tool Ratio Inset used: TEE32R F Cutting conditions: v c t = 0,06mm/ev, d oc= mm Tool Ratio Inset used: TPG F Cutting conditions: v c oc= mm L24

25 ew SUMIDIA Insets Beak Maste LD / GD Type Chaacteistics Solves chip contol poblems and damatically impeves gade. Applications Range Wought Aluminium Alloy (A6061) Casted Aluminium Alloy (ADC12) Feed Rate (mm/ev) LD Type Chipbeake Feed Rate (mm/ev) GD Type Chipbeake ew ew Application Examples Povides good chip contol wought Al alloy. Ø50mm casted mateial. Small chips easy to emove. Ø150mm SUMIDIA Beakmaste LD type Without chip beake Beakmaste GD type Without chip beake Wok Mateial: A6061 Inset: VCMT LD F () Cutting Conditions: v c p=0,10mm, wet Wok Mateial: ADC12 Inset: TPMT GD F () Cutting Conditions: v c p=0mm, wet L25

26 SUMIDIA OneUse Insets Beak Maste DM Type Geneal Featues Economy OneUse Inset Application Range Tiangula Type Inset (Boing) With Builtin Chipbeake fo Effective Chip Removal DMtype chipbeake. Extensive Inset Range fo Extenal and Facing Opeation Feed Rate (mm/ev) (Intenal tuning, Wet cut, Wok mateial: ADC12) CCMT/DCMT Type (Extenal Tuning & Facing) Chip Contol Beak Maste o Chipbeake Feed Rate (mm/ev) Application SUMIDIA (Intenal tuning, Wet cut, Wok mateial: ADC12) Recommended Conditions Boing (Tiangula Inset) Feed Rate Type ~ 0.15 mm/ev. ~ 0,7 mm Wet cut Cutting Conditions Wok Mateial: AC2AT6 Opeation: Intenal Boing Seies v c =300 m/min d oc =0,35 mm Wet cut Extenal Tuning & Facing Results inside the boe hole. Boing CCMT 0602 L/RDM U TPMT 0802 L/RDM U CCMT 09T3 L/RDM U TPMT 0902 L/RDM U Extenal Copying (55, 80 Diamond d Insets) Feed Rate Type ~ 0.15 mm/ev. ~ 0,5 mm Wet cut DCMT 0702 L/RDM U DCMT 11T3 L/RDM U TPMR 1103 L/RDM U ( * ) TPMR 1603 L/RDM U ( * ) ( * ) Stock in Japan Delivey on equest L26

27 MSUMIBORO / SUMIDIA Inset C / 80 Diamond M2 D / 55 Diamond R / Round S / Squae T / Tiangle V / 35 Diamond W / Polygon Special SUMIBORO / SUMIDIA Indexable Insets & Tools M1 ~ M46 CC 7 pos. Type... 5 C neg. Type... M6 8 CP 11 pos. Type... M8 DC 7 pos. Type... M9 11 D neg. Type... M1214 R neg. Type... M14 SC 7 pos. Type... M14 S neg. Type... M1516 TB 5 pos. Type... M16 TC 7 pos. Type... M17 T neg. Type... M1819 TP 11 pos. Type (Without ole)... M19 TP 11 pos. Type (With ole)... M2021 VB 5 pos. Type... M22 VC 7 pos. Type... M23 V neg. Type... M24 W neg. Type... M25 ZEX neg.pos. Type... M25 SUMIBORO / SUMIDIA Pecision Tools SUMIBORO SUMIDIA SUMIBORO B Finish Mill elical Maste Mould Finish Maste SUMIDIA ew Guidance... M2627 BSME / SEXC Type Small ole Boing Bas... M2831 BBB Type Small ole Boing Bas... M32 BZ / BB Type Small ole Boing Bas... M33 GWB Type Gooving olde... M3435 BGG Type Theading olde... M36 DABB Type Small ole Boing Bas... M37 RF Type Face Mill... M38 SRF Type Face Mill... M39 FMU Type Face Mill... M4041 BES Type Endmill... M42 BBP Type Mico Ball ose Endmill... M43 DAL / DDL / DML Type Dills... M4445 Insets/Tools M1

28 SUMIBORO / SUMIDIA Indexable Insets 80 Diamond Type 7 Relief With Inset ole CC Type 7 pos. Insets Dimensions (mm) CC l ød (IC) s d ,45 6,35 2,38 2,8 09T3 9,7 9,525 3,97 4,4 adened Steel Cast Ion onfeous Metal PM Sinteed Component CCGT / CCGW GClass SumiBoon (, OneUse MultiCone Type) Beak Maste FV, LV ISO Cat. o. CCGT FV C2 CCGT 09T304 FV C2 CCGT 09T308 FV C2 B250 B300 B700 DA150 PM with chipbeake Standad omal cut geomety LS Type Low cutting foce S Type Stong cutting edge with 2 cutting edges with 2 cutting edges (Wipe Type) with 2 cutting edges CCGT 09T304 LV C2 CCGT 09T308 LV C2 CCGW C2 CCGW C2 CCGW C2 CCGW 09T302 C2 CCGW 09T304 C2 CCGW 09T308 C2 CCGW 09T304 CW2 CCGW 09T308 CW2 CCGW 09T304 CWG2 CCGW 09T308 CWG2 CCGW 09T304 CW2 CCGW 09T308 CW2 CCGW LSC2 CCGW LSC2 CCGW 09T304 LSC2 CCGW 09T308 LSC2 CCGW 09T304 SC2 CCGW 09T308 SC2 with 2 cutting edges Insets M2 = Euo stock = Stock item in Japan = To be eplaced by new item

29 CC Type 7 pos. Insets 80 Diamond Type 7 Relief With Inset ole CCGT / CCGW GClass SumiBoon (, Regindable Type) Beak Maste FV, LV ISO Cat. o. CCGT FV U2 CCGT 09T304 FV U2 CCGT 09T308 FV U2 SUMIBORO / SUMIDIA Indexable Insets Dimensions (mm) CC l ød (IC) s d ,45 6,35 2,38 2,8 09T3 9,7 9,525 3,97 4,4 B250 B300 B700 DA150 adened Steel Cast Ion onfeous Metal PM Sinteed Component PM with chipbeake with 2 cutting edges CCGT 09T304 LV U2 CCGT 09T308 LV U2 LF Type Shap cutting edge S Type Stong cutting edge with 2 cutting edges (Wipe Type) with 2 cutting edges with 2 cutting edges CCGW U2 CCGW U2 CCGW 09T304 U2 CCGW 09T308 U2 CCGW 09T304 UWG2 CCGW 09T308 UWG2 CCGW 09T304 UW2 CCGW 09T308 UW2 CCGW 09T304 LFU2 CCGW 09T308 LFU2 CCGW 09T304 SU2 CCGW 09T308 SU2 Insets = Euo stock = Stock item in Japan = To be eplaced by new item M3

30 SUMIBORO / SUMIDIA Indexable Insets 80 Diamond Type 7 Relief With Inset ole CC Type 7 pos. Insets Dimensions (mm) CC l ød (IC) s d ,45 6,35 2,38 2,8 09T3 9,7 9,525 3,97 4, ,9 12,7 4,76 5,5 adened Steel Cast Ion onfeous Metal PM Sinteed Component CCGW GClass SumiBoon (, Regindable Type) ISO Cat. o. CCGW 09T304 CCGW 09T308 GClass SumiBoon (, OneUse Type) CCGW S CCGW S CCGW 09T304 S CCGW 09T308 S CCGW U CCGW U CCGW U CCGW 09T302 U CCGW 09T304 U CCGW 09T308 U CCGW U B250 B300 B700 DA150 PM Insets M4 = Euo stock = Stock item in Japan = To be eplaced by new item

31 CC Type 7 pos. Insets 80 Diamond Type 7 Relief With Inset ole CCMT MClass SumiDia (, Regindable Type) ISO Cat. o. SUMIBORO / SUMIDIA Indexable Insets Dimensions (mm) CC l ød (IC) s d ,45 6,35 2,38 2,8 09T3 9,7 9,525 3,97 4,4 B250 B300 B700 DA150 adened Steel Cast Ion onfeous Metal PM Sinteed Component PM MClass SumiDia (, F Type) CCMT CCMT CCMT 09T302 CCMT F CCMT F CCMT F CCMT 09T301 F CCMT 09T302 F CCMT 09T304 F CCMT 09T308 F MClass SumiDia (, OneUse Beak Maste Type) Beak Maste DM Beak Maste DM Beak Maste LD Beak Maste GD ew l 80 d ew l 80 d 7 7 s s CCMT LDM U CCMT LDM U CCMT 09T302 LDM U CCMT 09T304 LDM U CCMT RDM U CCMT RDM U CCMT 09T302 RDM U CCMT 09T304 RDM U CCMT LD F CCMT LD F CCMT 09T302 LD F CCMT 09T304 LD F CCMT 09T308 LD F CCMT GD F CCMT GD F CCMT 09T302 GD F CCMT 09T304 GD F CCMT 09T308 GD F 0,1 0,1 Insets = = = Euo stock Stock item in Japan To be eplaced by new item M5

32 SUMIBORO / SUMIDIA Indexable Insets 80 Diamond Type 0 Relief With Inset ole C Type neg. Insets C Dimensions (mm) l ød (IC) s d ,9 12,7 4,76 5,16 adened Steel Cast Ion onfeous Metal PM Sinteed Component CGA / CGG GClass SumiBoon (, OneUse MultiCone Type) Standad omal cut geomety LS Type Low cutting foce S Type Stong cutting edge Beak Maste FV, LV, SV with chipbeake with 4 cutting edges (Wipe Type) with 2 cutting edges with 2 cutting edges with 4 cutting edges ISO Cat. o. CGA C4 CGA C4 CGA C4 CGA CW4 CGA CW4 CGA CW4 CGA CWG4 CGA CWG4 CGA CWG4 CGA CW4 CGA CW4 CGA CW4 CGA LSC2 CGA LSC2 CGA LSC2 CGA SC2 CGA SC2 CGA SC2 CGG FV C4 CGG FV C4 CGG FV C4 CGG LV C4 CGG LV C4 CGG LV C4 CGG SV C4 CGG SV C4 CGG SV C4 B250 B300 B700 DA150 PM Insets M6 = Euo stock = Stock item in Japan = To be eplaced by new item

33 C Type neg. Insets 80 Diamond Type 0 Relief With Inset ole SUMIBORO / SUMIDIA Indexable Insets C Dimensions (mm) l ød (IC) s d ,9 12,7 4,76 5,16 adened Steel Cast Ion onfeous Metal PM Sinteed Component CGA / CGM GClass SumiBoon (, OneUse MultiCone Type) LF Type Shap cutting edge S Type Stong cutting edge Beak Maste LV with chipbeake with 2 cutting edges (Wipe Type) with 2 cutting edges with 2 cutting edges with 2 cutting edges ISO Cat. o. CGA S2 CGA S2 CGA S2 CGA U2 CGA U2 CGA U2 CGA UW2 CGA UW2 CGA UWG2 CGA UWG2 CGA UWG2 CGA UW2 CGA UW2 CGA UW2 CGA LFU2 CGA LFU2 CGA SU2 CGM LV U2 CGM LV U2 CGM LV U2 B250 B300 B700 DA150 PM Insets = Euo stock = Stock item in Japan = To be eplaced by new item M7

34 SUMIBORO / SUMIDIA Indexable Insets 80 Diamond Type 0 & 11 C neg. Type and CP Type 11 pos. Insets Dimensions (mm) C/CP l ød (IC) s d ,45 6,35 2,38 2, ,7 9,525 3,18 4, ,9 12,7 4,76 5,16 adened Steel Cast Ion onfeous Metal PM Sinteed Component CG / CGX GClass SumiBoon (Solid Type) ISO Cat. o. CG CG B250 B300 B700 DA150 PM CG CG GClass SumiBoon (Solid, Dimple Type) CGX CGX ,6 1,6 CMA / CMX MClass SumiBoon (, Regindable Type) ISO Cat. o. CMA CMA CMA B250 B300 B700 DA150 PM MClass SumiBoon (, Oneuse Type) CMA S CMA S CMA S CMA U CMA U CMA U (Wipe Type) MClass SumiDIA (, F Type) CMA UW CMX F CMX F CMX F Insets CPMW MClass SumiDIA (, F Type) ISO Cat. o. CPMW F CPMW F CPMW F B250 B300 B700 DA150 PM M8 = Euo stock = Stock item in Japan = To be eplaced by new item

35 DC Type 7 pos. Insets 55 Diamond Type 7 Relief With Inset ole SUMIBORO / SUMIDIA Indexable Insets Dimensions (mm) DC l ød (IC) s d ,75 6,35 2,38 2,8 11T3 11,6 9,525 3,97 4,4 adened Steel Cast Ion onfeous Metal PM Sinteed Component DCGT / DCGW GClass SumiBoon (, OneUse MultiCone Type) B250 B300 B700 DA150 Beak Maste FV, LV DCGT FV C2 DCGT 11T304 FV C2 DCGT 11T308 FV C2 with chipbeake Standad omal cut geomety LS Type Low cutting foce S Type Stong cutting edge with 2 cutting edges with 2 cutting edges (Wipe Type) with 2 cutting edges with 2 cutting edges ISO Cat. o. DCGT 11T304 LV C2 DCGT 11T308 LV C2 DCGW C2 DCGW C2 DCGW C2 DCGW 11T302 C2 DCGW 11T304 C2 DCGW 11T308 C2 DCGW 11T304 CWG2 DCGW 11T308 CWG2 DCGW 11T304 CW2 DCGW 11T308 CW2 DCGW LSC2 DCGW LSC2 DCGW 11T304 LSC2 DCGW 11T308 LSC2 DCGW 11T304 SC2 DCGW 11T308 SC2 PM Insets = Euo stock = Stock item in Japan = To be eplaced by new item M9

36 SUMIBORO / SUMIDIA Indexable Insets 55 Diamond Type 7 Relief With Inset ole DC Type 7 pos. Insets Dimensions (mm) DC l ød (IC) s d ,75 6,35 2,38 2,8 11T3 11,6 9,525 3,97 4,4 adened Steel Cast Ion onfeous Metal PM Sinteed Component DCGT / DCGW GClass SumiBoon (, OneUse MultiCone Type) Beak Maste FV, LV with chipbeake LF Type Shap cutting edge S Type Stong cutting edge with 2 cutting edges with 2 cutting edges (Wipe Type) with 2 cutting edges with 2 cutting edges ISO Cat. o. DCGT FV U2 DCGT 11T304 FV U2 DCGT 11T308 FV U2 DCGT 11T304 LV U2 DCGT 11T308 LV U2 DCGW U2 DCGW U2 DCGW U2 DCGW 11T304 U2 DCGW 11T308 U2 DCGW 11T304 UWG2 DCGW 11T308 UWG2 DCGW 11T304 UW2 DCGW 11T308 UW2 DCGW LFU2 DCGW LFU2 DCGW 11T304 LFU2 DCGW 11T308 LFU2 DCGW SU2 DCGW SU2 DCGW 11T304 SU2 DCGW 11T308 SU2 GClass SumiBoon (, OneUse Type) B250 B300 B700 DA150 PM Insets DCGW 11T304 S DCGW 11T308 S DCGW U DCGW U DCGW U DCGW 11T302 U DCGW 11T304 U DCGW 11T308 U M10 = Euo stock = Stock item in Japan = To be eplaced by new item

37 DC Type 7 pos. Insets 55 Diamond Type 7 Relief With Inset ole DCMT MClass SumiDia (, Regindable Type) MClass SumiDia (, F Type) ISO Cat. o. DCMT DCMT DCMT 11T302 DCMT 11T304 DCMT 11T308 SUMIBORO / SUMIDIA Indexable Insets Dimensions (mm) l ød (IC) s d 1 PM DC ,75 6,35 2,38 2,8 11T3 11,6 9,525 3,97 4,4 B250 B300 B700 DA150 adened Steel Cast Ion onfeous Metal Sinteed Component PM DCMT F DCMT F DCMT F DCMT F DCMT 11T301 F DCMT 11T302 F DCMT 11T304 F DCMT 11T308 F MClass SumiDIA (, OneUse Beak Maste Type) 0,1 0,1 Beak Maste DM DCMT LDM U DCMT LDM U DCMT 11T302 LDM U DCMT 11T304 LDM U Beak Maste DM Beak Maste LD Beak Maste GD l l ew 55 d ew 55 d 7 7 s s DCMT RDM U DCMT RDM U DCMT 11T302 RDM U DCMT 11T304 RDM U DCMT LD F DCMT LD F DCMT 11T302 LD F DCMT 11T304 LD F DCMT 11T308 LD F DCMT GD F DCMT GD F DCMT 11T302 GD F DCMT 11T304 GD F DCMT 11T308 GD F Insets = Euo stock = Stock item in Japan = To be eplaced by new item M11

38 SUMIBORO / SUMIDIA Indexable Insets 55 Diamond Type 0 Relief With Inset ole D Type neg. Insets Dimensions (mm) D l ød (IC) s d ,6 9,525 4,76 3, ,5 12,7 4,76 5, ,5 12,7 6,35 5,16 adened Steel Cast Ion onfeous Metal PM Sinteed Component Insets DGA / DGG GClass SumiBoon (, OneUse MultiCone Type) Standad omal cut geomety Standad omal cut geomety LS Type Low cutting foce S Type Stong cutting edge Beak Maste FV, LV, SV with chipbeake with 2 cutting edges with 4 cutting edges (Wipe Type) with 2 cutting edges with 2 cutting edges with 4 cutting edges ISO Cat. o. DGA C2 DGA C2 DGA C2 DGA C4 DGA C4 DGA C4 DGA C4 DGA C4 DGA C4 DGA CWG4 DGA CWG4 DGA CWG4 DGA CWG4 DGA CWG4 DGA CW4 DGA CW4 DGA CW4 DGA CW4 DGA CW4 DGA LSC2 DGA LSC2 DGA LSC2 DGA SC2 DGA SC2 DGA SC2 DGG FV C4 DGG FV C4 DGG FV C4 DGG FV C4 DGG FV C4 DGG FV C4 DGG LV C4 DGG LV C4 DGG LV C4 DGG LV C4 DGG LV C4 DGG LV C4 DGG SV C4 DGG SV C4 DGG SV C4 DGG SV C4 B250 B300 B700 DA150 PM M12 = Euo stock = Stock item in Japan = To be eplaced by new item

39 D Type neg. Insets 55 Diamond Type 0 Relief With Inset ole SUMIBORO / SUMIDIA Indexable Insets D Dimensions (mm) l ød (IC) s d ,5 12,7 4,76 5, ,5 12,7 6,35 5,16 adened Steel Cast Ion onfeous Metal PM Sinteed Component DGA / DGM GClass SumiBoon (, OneUse MultiCone Type) Beak Maste LV with 2 cutting edges (Wipe Type) ISO Cat. o. DGA U2 DGA U2 DGA U2 DGA UWG2 DGA UWG2 DGA UWG2 DGA UWG2 DGA UWG2 DGA UW2 DGA UW2 DGA UW2 DGA UW2 DGA UW2 DGM LV U2 DGM LV U2 DGM LV U2 DGM LV U2 DGM LV U2 DGM LV U2 B250 B300 B700 DA150 PM Insets = Euo stock = Stock item in Japan = To be eplaced by new item M13

40 SUMIBORO / SUMIDIA Indexable Insets 55 Diamond Type 0 Relief With Inset ole D, R neg. Type and SC Type 7 pos. Insets D Dimensions (mm) l ød (IC) s d ,5 12,7 6,35 5,16 adened Steel Cast Ion onfeous Metal PM Sinteed Component DMA MClass SumiBoon (, Regindable Type) ISO Cat. o. DMA DMA DMA MClass SumiBoon (, OneUse Type) DMA S DMA S DMA U DMA U DMA U B250 B300 B700 DA150 PM Round Type RG GClass SumiBoon (Solid Type) 0 Relief Without Inset ole Solid RG RG RG GClass SumiBoon (, Full Top Type) ISO Cat. o. Dimensions (mm) R l ød (IC) s d ,525 9,525 3, ,7 12,7 3, ,7 12,7 4,76 B250 B300 B700 DA150 adened Steel Cast Ion onfeous Metal PM Sinteed Component PM RG B Insets Squae Type SCGW GClass SumiBoon (, OneUse Type) 7 Relief With Inset ole ISO Cat. o. SCGW 09T304 U SCGW 09T308 U Dimensions (mm) SC l ød (IC) s d 1 09T3 9,525 9,525 3,97 4,4 B250 B300 B700 DA150 adened Steel Cast Ion onfeous Metal PM Sinteed Component PM M14 = Euo stock = Stock item in Japan = To be eplaced by new item

41 S Type neg. Insets Squae Type 0 Relief With Inset ole SUMIBORO / SUMIDIA Indexable Insets S Dimensions (mm) l ød (IC) s d ,7 12,7 4,76 5,16 adened Steel Cast Ion onfeous Metal PM Sinteed Component SGA GClass SumiBoon (, OneUse MultiCone Type) Standad omal cut geomety S Type Stong cutting edge S Type Stong cutting edge with 4 cutting edges with 2 cutting edges with 4 cutting edges ISO Cat. o. SGA C4 SGA C4 SGA SC2 SGA SC2 SGA SC4 SGA SC4 B250 B300 B700 DA150 PM Squae Type 0 Relief Without Inset ole Dimensions (mm) S l ød (IC) s d ,525 9,525 3, ,7 12,7 4,76 adened Steel Cast Ion onfeous Metal PM Sinteed Component SG / SGX GClass SumiBoon (Solid Type) ISO Cat. o. SG SG SG SG ,6 B250 B300 B700 DA150 PM GClass SumiBoon (Solid, Dimple Type) SGX SGX ,6 Insets = Euo stock = Stock item in Japan = To be eplaced by new item M15

42 SUMIBORO / SUMIDIA Indexable Insets Squae Type 0 Relief With Inset ole S neg. Type and TB Type 5 pos. Insets S Dimensions (mm) l ød (IC) s d ,7 12,7 4,76 5,16 adened Steel Cast Ion onfeous Metal PM Sinteed Component SMA MClass SumiBoon (, OneUse Type) ISO Cat. o. SMA S SMA S SMA U SMA U B250 B300 B700 DA150 PM 60 Tiangle Type 5 Relief TBG / TBGW GClass SumiBoon (, Full Top Type) ISO Cat. o. TBG B TBG B Dimensions (mm) TBG l ød (IC) s d ,9 3,97 1,59 TBGW ,9 3,97 1,59 2,8 B250 B300 B700 DA150 adened Steel Cast Ion onfeous Metal PM Sinteed Component PM Insets GClass SumiDIA (, F Type) GClass SumiDIA (, F Type) TBG F TBG F TBGW F TBGW F M16 = Euo stock = Stock item in Japan = To be eplaced by new item

43 TC Type 7 pos. Insets 60 Tiangle Type 7 Relief With Inset ole TCGW GClass SumiBoon (, OneUse Type) with 3 cutting edges ISO Cat. o. TCGW C TCGW C TCGW C TCGW C TCGW C TCGW 16T304 C3 TCGW 16T308 C3 TCGW U TCGW U TCGW U TCGW U TCGW U TCGW 16T304 U TCGW 16T308 U SUMIBORO / SUMIDIA Indexable Insets Dimensions (mm) TC l ød (IC) s d ,62 5,56 2,38 2, ,0 6,35 2,38 2,8 16T3 16,5 9,525 3,97 4,3 B250 B300 B700 DA150 adened Steel Cast Ion onfeous Metal PM Sinteed Component PM TCMT MClass SumiDia (, F Type) ISO Cat. o. TCMT F TCMT F TCMT F TCMT F TCMT F 0,1 B250 B300 B700 DA150 PM Insets = Euo stock = Stock item in Japan = To be eplaced by new item M17

44 SUMIBORO / SUMIDIA Indexable Insets 60 Tiangle Type 0 Relief With Inset ole T Type neg. Insets T Dimensions (mm) l ød (IC) s d ,5 9,525 4,76 3,81 adened Steel Cast Ion onfeous Metal PM Sinteed Component Insets TGA / TGG / TGM GClass SumiBoon (, OneUse MultiCone Type) Standad omal cut geomety LS Type Low cutting foce S Type Stong cutting edge Beak Maste FV, LV, SV with chipbeake LF Type Shap cutting edge S Type Stong cutting edge Beak Maste LV with 6 cutting edges with 3 cutting edges with 3 cutting edges with 6 cutting edges with 3 cutting edges with 3 cutting edges with 3 cutting edges ISO Cat. o. TGA C6 TGA C6 TGA C6 TGA LSC3 TGA LSC3 TGA LSC3 TGA SC3 TGA SC3 TGA SC3 TGG FV C6 TGG FV C6 TGG FV C6 TGG LV C6 TGG LV C6 TGG LV C6 TGG SV C6 TGG SV C6 TGA U3 TGA U3 TGA U3 TGA LFU3 TGA LFU3 TGA SU3 TGA SU3 TGM LV U3 TGM LV U3 TGM LV U3 B250 B300 B700 DA150 PM M18 = Euo stock = Stock item in Japan = To be eplaced by new item

45 T Type neg. Insets TP Type 11 pos. Insets 60 Tiangle Type 0 Relief With Inset ole TMA MClass SumiBoon (, Regindable Type) ISO Cat. o. TMA TMA SUMIBORO / SUMIDIA Indexable Insets T Dimensions (mm) l ød (IC) s d ,5 9,525 4,76 3,81 B250 B300 B700 DA150 adened Steel Cast Ion onfeous Metal PM Sinteed Component PM MClass SumiBoon (, OneUse Type) TMA U TMA U TMA U 60 Tiangle Type 11 Relief Without Inset ole TPG GClass SumiBoon (, OneUse Type) ISO Cat. o. TPG U TPG U TPG U TPG U Dimensions (mm) TP l ød (IC) s d ,0 6,35 3, ,5 9,525 3,18 B250 B300 B700 DA150 adened Steel Cast Ion onfeous Metal PM Sinteed Component PM GClass SumiDia (, F Type) TPG F TPG F TPG F TPG F TPG F Insets = Euo stock = Stock item in Japan = To be eplaced by new item M19

46 SUMIBORO / SUMIDIA Indexable Insets 60 Tiangle Type 11 Relief With Inset ole TP Type 11 pos. Insets Dimensions (mm) TP l ød (IC) s d ,2 4,76 2,39 2, ,62 5,56 2,38 2, ,38 2,8 11,0 6, ,18 3, ,5 9,525 4,76 4,3 adened Steel Cast Ion onfeous Metal PM Sinteed Component TPGT / TPGW GClass SumiBoon (, OneUse Type) Beak Maste FV with chipbeake Standad omal cut geomety Beak Maste FV with chipbeake with 3 cutting edges with 3 cutting edges GClass SumiDia (, F Type) ISO Cat. o. TPGT FV C3 TPGT FV C3 TPGW C TPGW C TPGW C TPGW C TPGT FV U3 TPGT FV U3 TPGW U TPGW U TPGW U TPGW U MClass SumiBoon (, Regindable Type) TPGW TPGW TPGW F TPGW F TPGW F TPGW F TPGW F TPGW F TPGW F TPGW F TPGW F TPGW F TPGW F B250 B300 B700 DA150 PM Insets M20 = Euo stock = Stock item in Japan = To be eplaced by new item

47 TP Type 11 pos. Insets 60 Tiangle Type 11 Relief With Inset ole SUMIBORO / SUMIDIA Indexable Insets Dimensions (mm) TP l ød (IC) s d ,2 4,76 2,39 2, ,62 5,56 2,38 2, ,38 2,8 11,0 6, ,18 3, ,5 9,525 4,76 4,3 adened Steel Cast Ion onfeous Metal PM Sinteed Component TPMT MClass SumiDia (, OneUse Beak Maste Type) B250 B300 B700 DA150 Beak Maste DM TPMT LDM U TPMT LDM U TPMT LD F TPMT LD F TPMT LD F Beak Maste LD TPMT LD F 60 TPMT LD F 7 TPMT LD F d s TPMT LD F TPMT LD F TPMT LD F TPMT LD F TPMT LD F TPMT LD F TPMT GD F TPMT GD F TPMT GD F Beak Maste GD TPMT GD F 60 TPMT GD F 7 TPMT GD F d s TPMT GD F TPMT GD F TPMT GD F TPMT GD F TPMT GD F TPMT GD F l l ew ew ISO Cat. o. PM Insets = = = Euo stock Stock item in Japan To be eplaced by new item M21

48 SUMIBORO / SUMIDIA Indexable Insets 35 Diamond Type 5 Relief With Inset ole VB Type 5 pos. Insets Dimensions (mm) VB l ød (IC) s d ,38 11,0 6,35 2, , ,6 9,525 4,76 4,4 adened Steel Cast Ion onfeous Metal PM Sinteed Component VBGW GClass SumiBoon (, OneUse Type) Standad omal cut geomety ISO Cat. o. VBGW C VBGW C VBGW C VBGW U VBGW U VBGW U VBGW U VBGW U VBGW U GClass SumiBoon (, OneUse MultiCone Type) B250 B300 B700 DA150 PM Standad omal cut geomety LS Type Low cutting foce S Type Stong cutting edge with 2 cutting edges with 2 cutting edges with 2 cutting edges with 2 cutting edges VBGW C2 VBGW C2 VBGW LSC2 VBGW LSC2 VBGW SC2 VBGW SC2 VBGW U2 VBGW U2 Insets M22 = Euo stock = Stock item in Japan = To be eplaced by new item

49 VC Type 7 pos. Insets 35 Diamond Type 7 Relief With Inset ole SUMIBORO / SUMIDIA Indexable Insets Dimensions (mm) VB l ød (IC) s d ,38 11,0 6,35 2, , ,6 9,525 4,76 4,4 adened Steel Cast Ion onfeous Metal PM Sinteed Component VCMT MClass SumiDia (, F Type) l l ew 35 ew 35 d d 7 7 s s ISO Cat. o. VCMT F VCMT F VCMT F VCMT F VCMT F VCMT F VCMT LD F VCMT LD F VCMT LD F VCMT LD F VCMT LD F VCMT GD F VCMT GD F VCMT GD F VCMT GD F VCMT GD F 0,1 B250 B300 B700 DA150 PM Insets = = = Euo stock Stock item in Japan To be eplaced by new item M23

50 SUMIBORO / SUMIDIA V_A, VGG neg. Type and VMX Special Insets 35 Diamond Type 0 Relief With Inset ole V Dimensions (mm) l ød (IC) s d ,6 9,525 4,76 3,81 adened Steel Cast Ion onfeous Metal PM Sinteed Component VGA / VGG / VMA GClass SumiBoon (, OneUse MultiCone Type) ISO Cat. o. B250 B300 B700 DA150 PM with 2 cutting edges VGA U2 VGA U2 Beak Maste FV, LV with chipbeake with 2 cutting edges with 4 cutting edges with 4 cutting edges VGA C2 VGA C2 VGA C4 VGA C4 VGG FV C4 VGG FV C4 VGG LV C4 VGG LV C4 Beak Maste LV with chipbeake with 2 cutting edges VGM LV U2 VGM LV U2 MClass SumiBoon (, Regindable Type) VMA VMA MClass SumiBoon (, OneUse Type) VMA U VMA U Insets VMX MClass SumiDia (, Regindable Type) ISO Cat. o. VMX F VMX F B250 B300 B700 DA150 PM M24 = Euo stock = Stock item in Japan = To be eplaced by new item

51 W neg. Type and Z Special Insets 80 Tigon Type 0 Relief With Inset ole SUMIBORO / SUMIDIA Indexable Insets V Dimensions (mm) l ød (IC) s d ,69 12,7 4,76 5,16 adened Steel Cast Ion onfeous Metal PM Sinteed Component WGA GClass SumiBoon (, OneUse MultiCone Type) with 6 cutting edges (Wipe Type) ISO Cat. o. WGA C6 WGA C6 WGA C6 WGA CWG6 WGA CW6 B250 B300 B700 DA150 PM 80 Special Type 7 Relief With Inset ole Dimensions (mm) Z l ød (IC) s d 1 adened Steel ,76 1,59 2,3 Cast Ion onfeous Metal PM Sinteed Component ZEX GClass SumiBoon (, OneUse Type) ISO Cat. o. ZEX C ZEX C ZEX U ZEX U B250 B300 B700 DA150 PM Insets = Euo stock = Stock item in Japan = To be eplaced by new item M25

52 SUMIBORO / SUMIDIA Pecision Tools ew ew BSME M2830 SEXC M2831 BBB M32 BZ M33 Vey small boing ba bazed boing tool fo small Small hole boing tools Small hole boing bas type diamete boing Solid cabide shank boing ba with bazed tip and inne coolant supply. Fo tiny hole diamete boing in hadened steel. Solid cabide shank boing ba with indexable inset and inne coolant supply. Fo small hole diamete boing in hadened steel. cutting edge is bazed on to a solid cabide shank. Small hole boing fo hadened steels. Solid cabide boing bas with economical inset. Small hole boing fo hadened steels. Min. boing dia. is ø 2,5 mm. Min. boing dia. is ø 4,0 mm. Min. boing dia. is ø 3,5 mm. Min. boing dia. is ø 7,0 mm. DABBC DABB BB Small hole boing bas M33 GWB M3435 Gooving System fo adened Steels BGG Theading holdes M36 DABBB DABB M37 Small hole boing tools Solid cabide boing bas with economical and inset. Min. boing dia. is ø 10,0 mm. Tangential Insets Double clamp holde Goove Widths fom 1,5 6,0mm ew gade fo inteupted gooving cutting edge fo hadened steel Adjustable theading afte eginding. small nonfeous pats Min. boing dia. is ø 3,0 mm. DABBC fo boing cone gooving DABBB fo back boing Tools M26

53 SUMIBORO / SUMIDIA Pecision Tools DAL / DDL / DML M4445 igh pecision SUMIDIA Dills to a solid cabide shank. Fom geneal to high pecision dilling of Aluminium alloys chamfeing and stepped dilling RF M38 igh speed face mill fo Aluminium SRF M39 FMU M4041 igh speed face mill fo B Finish Mill fo Aluminium Finishing and oughing aluminium alloys and nonfeous mateials igh pecision and highspeed machining vc= 5000 m/min Alumimum alloy body Runout less than 10µm Easy assembling Small diamete cutte fo small machines igh speed oughing and igh speed capability of pm = igh speed machining vc= 1500 m/min Excellent suface oughness Runout less than 10µm Easy assembling BES M42 SUMIBORO Endmill steel (RC50~60) Stable cutting igh accuacy BBP M43 Mico Ball ose Endmills igh pecision machining of long tool life Supe tough gade chipping of the cutting edge Tools M27

54 BSME/SEXC Seies ew Intenal coolant Easy setting and handling igh accuacy Cabide body fo high igidity One sleeve fo diffeent diametes Sleeve Boing ba (intenal coolant) Min. boe diamete: Ø Min. boe diamete: Ø 2 cone insets Unique cutting edge shape and shapness Intenal coolant hole (standad) Intenal coolant hole (standad) Sleeve Sleeve Boing ba Boing ba Excellent epeatability of boing ba cutting edge position Tools igh Pecision BSME SEXC Spindle Speed (n) p) >2000min 1 teing and chipping on the cutting edge. Excessive depth of cut may esulting in deteioation of boe accuacy. Feed Rate (f) M28

55 ew BSME/SEXC Seies Accessoies Sleeve Alignment Tool Wench 1. Inset alignment tool into the sleeve until you connect position. equipped boing ba has automatically cutting peak height of tool. 4. Use pe setting machine to set the diamete of the boing ba. BSME adened Alloy Steel Valve Component SEXC Beaing Steel Small Automotive Component The BSME type povides stable machining. The SEXC type povides dastically educed tool costs. Indexable Type BSME SEXC Comp Wok Mateial: Tool: Gade: Cutting Conditions: Output (pcs) Output (pcs) adened alloy steel valve component (automotive component) v c= 135m/min a p Wok Mateial: olde: Inset: Cutting Conditions: Beaing steel small automotive component (60RC) v c= 50m/min (4.000pm) a p Wet Tools M29

56 f f BSME Seies ew BSME Fig. 1 Fig. 2 Ø Ø 10 Ød 10 1 Ød 1 5 Ødh6 l 2 5 l 2 l 1 l 1 Ødh6 Shap edge (no honing) Boing Ba Gade R Ø Ød 1 f l 2 l 1 Ødh6 Fig. 1 2 Applicable Sleeve BSM6020 Ø20 Ø s l 1 Stock Ø s l 1 Sleeve Wench BSM BT0506 T025 AFBSM60 Stock Tools B S M E R/L D 3 S 6 Sumitomo Special Mini Solid Cabide Coolant R: Right and Minimum (Ø of Edge (Ø Shank M30 = Euostock =

57 f ew SEXC Seies SEXC 10 Ø 5 l 2 Ød 1 Ødh6 y l 1 Boing Ba Stock R Ø Ød 1 f l 2 l 1 Ødh y 13 Applicable Sleeve Inset 12 BSM Tightening Toque Wench Ø20 Ø s l 1 BSM BT0506 T025 Stock Ø s l 1 Sleeve Wench AFBSM60 Stock Ø 75 7 eplace it in time. Gade Radius (mm) ECXA030X02LE ECXA030X02LF Cutting Edge Pepaation shap + hone shap E 0 6 Cabide Ba Coolant ole Shank (Ø6mm) D 2 S E X C R/L P of Woking Inset Clamp System Inset 75 Appoch Angle of Main Cutting Edge Inset Relief Angle C = 7 R: Right and (ØIC) Minimum Boe (Ø Standad Content includes Wench Tools M31

58 SUMIBORO Small ole Boing Tools Fo adened Steel BBB Dimensions (mm) D min d l 1 h Applicable holde Gade of bazed BBB (Cabide shank) BBB 03 R BBB 04 R BBB 05 R BBB 06 R BBB 08 R BB 316 BB 416 BB 516 BB 616 BB 816 SUMIBORO () B250 olde Spae Pats Dimensions (mm) d 1 L d 2 Scew Wench BB BB BB BB BB BT 0404 T 020 Recommended Cutting Conditions Pecaution On Use SUMIBORO B250 Tools adened ( RC45~68) Cutting speed (v c) Feed ate ( f ) 30 ~ 150 m/ min mm/ev in cutting pocess and chipping occuence on the cutting edge. Adjust ovehang to achieve absolute minimum. (d oc) mm Excessive depth of cut may cause lage defomation of of boe accuacy. M32 = Euostock

59 Fo adened Steel SUMIBORO Small ole Boing Bas D min. = 7,0 mm D min. = 10,0 mm Boing Bas fo Small ole Boing Dimensions (mm) D min d l 1 h BZ (Cabide shank) BZ 606 R BZ 608 R BZ 610 R BZ 612 R olde BB616 fo BB (Cabide shank) BB 508 R/L BB 512 R/L BB 516 R/L BB 520 R/L olde Scew Wench 0,5 Recommended Cutting Conditions Cutting speed Feed ate 80 ~ 120 m/min oldes Pefomance Aea Steel shank Stable pefomance aea Cabide shank Chatteing aea Ovehang length (mm) Wok mateial: Alloy steel ( RC 60) Cutting conditions: v c = 100 m/min d oc Tools M33

60 Featues 80 degee tangentially mounted inset impoves igidity Double clamping The double clamping system inceases stability so even axial feeds ae possible. BC30G fo inteupted had gooving 1,5 6,0mm gades fo continuous and inteupted cut gooving opeations Gades Gade Continuous gooving applications BC30G Inteupted gooving inteupted cut gooving applications Tools Recommended cutting Conditions Mateial Cutting speed (m/min) adened steel l l M34 Feed ate (mm/ev) Gade = Euostock = l l To avoid themal cacking of the cutting edge emains dy.

61 oldes GWB GWB Stock h h 1 b f l 1 t ( * ) l < t < t < t < t < t < t Applicable Inset GWB < t Remak: Insets ae not included. Insets CGA CGA CGA CGA CGA CGA CGA CGA CGA CGA Stock B250 BC30G t ( * ) l I.C. T Applicable olde * ) Spae Pats olde Clamp Clamp Inset Sping Wench Tools GWB TF 72 GWB (Right handed) BX BFTX TF T GWB ,0 GSP 6 TRX 20 M35

62 SUMIBORO Theasing Tool olde Fo adened Steel Sumiboon oldes Theading R L Dimensions (mm) f l 2 l 1 BGG 2525TT Insets BTT BTT 1020 R/L BTT 1530 R/L B250 B300 R L R L R L Pitch l 1 s Dimensions (mm) Applicable olde type holdes Tools Spae Pats Sping Scew Wench scew (fo Clamp ) FM (fo suppot) Recommended Cutting Conditions Theading Cutting speed (v c) Feed ate ( f ) 80 ~ 120 m/min Max. pitch: mm M36 = Euostock =

63 Fo Aluminium SUMIDIA Small ole Boing Bas DABBCR DABB (Solid cabide shank) Dimensions (mm) D min d l 1 h Applicable olde Fo small boing DABB 025 CR BB 2516 DABB 035 CR BB 3516 DABB 045 CR BB 4516 DABB 060 CR BB 616 DABBR DABB 025 R DABB 035 R BB 2516 BB 3516 DABB 045 R BB 4516 DABB 060 R BB 616 DABBBR Fo back boing DABB 045 BR DABB 060 BR BB 4516 BB 616 Recommended Cutting Conditions > 2000 pm Wet olde Dimensions (mm) Scew Wench d 1 L d 2 Spae Pats Tools BB 2516 BB 3516 BB 4516 BB BT 0404 T 020 M37

64 SUMIDIA Face Mill Fig. 1 Fig. 2 Fig Body Type RF 4000 RF 4080 RS RF 4100 RS RF 4125 RS RF 4160 RS RF 4200 RS RF 4250 RS RF 4315 RS Mounting max. Stock of depth Weight a b l 1 teeth (g) of cut Fig Inset fo Roughing and Finishing Cabide inset SDET 1204 ZDFR Gade 1 Stock Stuctue Main clamp Catidge steel cove Sumidia Blade SEW 1204 ADFRF SEW 1204 ADFRWF Catidge Adjustment Position setting stoppe Inset Sub clamp Tools Standad type Wipe type Spae Pats RFB RFBW RFD Stock Fo cabide inset Fo Sumidia inset RFR RFF Stock Cutting Inset Selection : RFB RFB : Catidge RFF Catidge RFR cabide inset T050 Setting Gauge M38 Cove Position setting stope 10,0 3,0 6,0 Main clamp RFC RFS BX0620 FBUP2A08 RFJ = Euostock = Sub clamp Cove clamp Adjustment Inset clamp T050 = TTX20 RFSET

65 SUMIDIA Face Mill Fig. 1 Fig. 2 Body SRF 30 RST SRF 40 RST SRF 50 RS SRF 63 RS Stock teeth Fig. Weight (g) Insets ae sold sepeately. Spae Pats T020 Inset Wench Fig. 1 Fig. 2 Fig. 3 SEW 09T3 ADTRF SEW 09T3 ADTRUF SEW 09T3 ADTRRF Cutting Edge Standad Wipe A2200 Standad insets and Wipe insets can be used on the same cutte body. amount on the same cutte. Fig O mak indicates the possible application ange. Actual cutting conditions Feed (mm) Cutting Conditions Cutte: SRF 50 RS n : pm f (mm/min) f t (mm/tooth) Recommended Cutting Conditions fo RF and SRF Type Cuttes Cutting Speed (m/min) Wok Mateial Pocess Gade RF Type SRF Type Finishing ~ ~ Si < 13% Roughing 1 (Cabide) ~ Aluminium Alloy Finishing 400 ~ 800 ~ 800 Si 13% Roughing 1 (Cabide) 200 ~ 400 Feed Rate (mm /tooth) RF Type SRF Type Tools M39

66 SUMIBORO B Finish Mill Featues igh speed machining v c = m/min Safety stuctue fo the centifugal foce unde high speed cutting conditions Runout is less than 10µm Easy assembling method using the setting gauge Running cost is educed because of economical inset Application GG25~GG30 (B and feite matix (B130~160) Recommended Cutting Conditions Speed: v c = 800 ~ 2000 m/min Feed: f t oc Pefomance Tools B (µm) Metal emoval ate (cm 3 ) Wok mateial : GG25 B240 (Pealite) Cutting speed : v c = 600 ~ 4000 m/min Feed ate : f t oc Metal emoval ate (cm 3 ) Cutting speed (m/min) Wok mateial : GG25 B240 (Pealite) Cutting speed : v c = 400 ~ 4000 m/min Feed ate : f t oc Milling of ductile cast ion and alloy steel casting do not poduce the best esults. edges in the ealy stages due to themal cacking. M40 = Euostock =

67 SUMIBORO B Finish Mill Stuctue Appoach angle: 90 Axial ake angle: + 8 Radial ake angle: + 2 inset Catidge Setting clamp Body Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 Type FMU 4000 FMU 4080 RS FMU 4100 RS FMU 4125 RS FMU 4160 RS FMU 4200 RS FMU 4250 RS FMU 4315 RS Stock Mounting max. Weight of depth a b l 1 (g) teeth of cut Fig Insets Fig. 1 Fig. 2 Catidge 5,0 SEW 1203 ADT SEW 1203 ADTS Spae Pats Stock R gade Figue 1 2 Catidge Oing Wench Wench FMUU FMUJ P3 TRX20 Gauge Tools Setting clamp Wench Wench Wench B0620 FMUE WB510 T040 RFSET M41

68 SUMIBORO elical Cutting Edge Special Pocket Design SumiBoon gade BES 1060 BES 1080 BES 1100 BES 1120 BES 1140 BES 1160 Stock l 1 l 2 Recommended Cutting Conditions Cutting speed: v c f t (mm/v f (mm/min) Tooling example oc doc d oc ø D R RC 58 ~ 65) oc mm oc mm oc mm v c = 100 ~ 170 m/min v c = 80 ~ 150 m/min Minimise the ovehang Use a igid machine n = v f (mm/min) = 4000 ~ ~ 540 n = v f (mm/min) = 2700 ~ ~ 360 n = v f (mm/min) = 2000 ~ ~ 260 oc mm oc mm oc mm n = v f (mm/min) = 3200 ~ ~ 370 n = v f (mm/min) 2100 ~ ~ 270 n = v f (mm/min) = 1600 ~ ~ 230 Tools Pefomance (VB / mm) mm 0 l l l l l Cutting length (m) mm 8 mm fo shoulde milling hadened steel > Vibation Wok mateial: X155CVMo121 adness: RC 60 Cutting data: v c = 100 m/min () v c solid cabide endmill) v f = 186 mm/min Excellent Suface Roughness BES 1080 mm 4 mm A diection A diection mm B diection B diection Wok mateial: 15C3 adness: RC 55~58 Cutting data: v c = 130 m/min v f = 310 mm/min M42 = Euostock =

69 SUMIBORO MOULD BBP Chaacteistics / Application long tool life of the cutting edge Endmills Endmill BBP 2 R (l 2) Radius of ball nose mm (Shank ) mm (Shank ) BBP 2 R BBP 2 R BBP 2 R BBP 2 R BBP 2 R BBP 2 R BBP 2 R BBP 2 R BBP 2 R BBP 2 R Stock 1 l 1 l 2 Width of Flank Wea (mm) Pefomance Machined Suface 0 Suface blemish MASTER endmill RC60) Cutting data: n = pmf tv f = 2.000mm/min) d oc ocai blast igh Speed Machining l l l l Width of Flank Wea (mm) cabide endmill Tool life diffeence 10 times Wok mateial: X155CVMo121 ( RC60) Cutting data: f t =v f = 4.000mm/min) d oc oc Recommended Cutting Conditions Mateial Cutting data Radius (mm) n ( ~ RC52) ( ~ RC62) ( ~ RC70) f t d oc W oc n f t d oc W oc n f t d oc (mm/tooth) (mm) (mm) (pm) (mm/tooth) (mm) (mm) (pm) (mm/tooth) (mm) ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ (pm) ~ ~ ~ ~ ~ (2) Ai blast o oil mist coolant is ecommended. (3) Shoten ovehang as much as possible. f t (mm/ oc oc (mm) igh speed tool steel W oc (mm) doc W oc Tools M43

70 SUMIDIA Dills DAL/DDL/ dilling of petap holes. opeation. Stock l DAL 0500 ~ DAL 0601 ~ DAL 0701 ~ DAL 0801 ~ DAL 0901 ~ DAL 1001 ~ DAL 1101 ~ Stock l DDL 050V ~ 060V DDL 061V ~ 070V DDL 071V ~ 080V DDL 081V ~ 090V DDL 091V ~ 100V DDL 101V ~ 110V DDL 111V ~ 120V Recommended Conditions Cutting Speed (m/min) Feed Rate (mm/ev) Oil Select a high igidity machine and high pecison tool holde. 80 ~ Wate soluble Enough coolant to dilled hole. Wok Wok Conditions Results Wok Wok Conditions Results 6,6 +0,012 A390 igh silicon Aluminum Vc=100m/min mm/ev oles by cabide holes/eg. up to holes/eg. 15 times tool life that of cabide dills ,11 0,15 Aluminum M8 Petap holes Vc=214m/min mm/ev holes Tools 40 +0,043 A390 igh silicon Aluminum (pecast Vc=120m/min mm/ev holes/eg Suface oughness Ry = 1µm ,12 Aluminum Vc=200m/min mm/ev holes (2.000m) (Peset tool change) 12 +0,102 +0,052 Aluminum Vc=90m/min mm/ev holes and still unning 24 0,1 AC2A Aluminum Casting Vc=234m/min mm/ev holes (Peset tool change) M44

71 SUMIDIA Dills DAL/DDL/ Applicable Stock l1 l2 M6 DML 050V M8 DML 068V M10 DML 085V M12 DML 103V Wok Wok Conditions Results 17 +0,153 0,083 AC4CT6 Aluminum Casting M6 Petap holes holes Vc=100m/min dill is 500 holes. m/c=6 spindles that of cabide dills 19 +0,112 0,153 AC2CT2 Aluminum Casting M8 Petap holes Vc=210m/min (2.000m) and still unning. chamfeing in the same pocess 23 +0,112 0,153 AC4CT6 Aluminum Casting M10 Petap holes Vc=250m/min unning. chamfeing in the same pocess Tools a) Chamfeed b) Stopped dilling possible M45