SPE DISTINGUISHED LECTURER SERIES is funded principally through a grant of the SPE FOUNDATION
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1 SPE DISTINGUISHED LECTURER SERIES is funded principally through a grant of the SPE FOUNDATION The Society gratefully acknowledges those companies that support the program by allowing their professionals to participate as Lecturers. And special thanks to The American Institute of Mining, Metallurgical, and Petroleum Engineers (AIME) for their contribution to the program.
2 LNG Roaring Ahead. Where Will it End? John Morgan John M. Campbell & Company Exclusive Provider of PetroSkills Facilities Training Headquarters Office 1215 Crossroads Blvd., Norman, OK USA (405) Office / (405) Fax / (303) Cell djm@jmcampbell.com / John M. Campbell & Co. and Other Copyright Holders All Rights Reserved
3 2005 Air Products & Chemicals, Inc. All Rights Reserved
4 $7 Billion Entry Fee
5 2008 ConocoPhillips Used With Permission All Rights Reserved
6 Liquefied Natural Gas (LNG) 1. Allows gas to be sold from remote suppliers Indonesia, Middle East, Australia, Algeria, etc. to industrialized countries, Japan, Korea, Spain, UK and USA 2. The largest producer of LNG is Qatar. 3.. Was Indonesia but gas reserves depleted 4. The largest market for LNG is Japan 5. International trade in 2007 was ~165mtpy (Equivalent to 217BCMa)
7 Qflex 2005 Air Products & Chemicals, Inc. All Rights Reserved
8 Gas Markets 1. Residential & Commercial a. Heating demand highly seasonal (low load factor) b. No fuel switching capabilities 2. Industrial a. Fuel for factories, chemical plants, steel mills, etc. b. Power generation for factories, chemical plants, steel mills, etc. c. Chemical feedstock ammonia, methanol, GTL d. High load factor e. Fuel switching capability
9 WHAT IS LNG 96% Methane 3% Ethane 1% 0.1% Propane Butane Pentane + LPG NGL LNG LPG Liquid Petroleum Gas NGL Natural Gas Liquids LNG Liquid Natural Gas
10
11 Example LNG Properties -162 o C [-235 o F] at atmospheric pressure Rich Lean nitrogen methane ethane propane butanes approx. kg/m CV (higher) MJ/m
12 2004 LNG Journal & Reproduced with Permission An LNG Export Terminal with Multiple Expansions - Bontang, Indonesia
13 The Basic LNG Chain Gas Production LNG Production Shipping LNG Reception Gas Utilization
14 Natural Gas Transportation Options Pipeline LNG Electricity Gas-to-liquids Uneconomic Distance to market, km
15 Nominal Gas Transportation Efficiency Ref. OG&J (May 15, 2000), p.64
16 Historical Development of LNG Trade Last 25 Years 1. Projects grow from under 1 mtpa to 4-6 mtpa 2. New supplies to Japan, first imports to Korea, 1987, and Taiwan, Late 1990s present Slower growth in Asian LNG demand economic upsets Growth in LNG demand in Europe, USA and Caribbean New supply projects in Atlantic Basin and Middle East Today s LNG trade
17 LNG Industry Growth Projected Historical Asia Europe United States Source: CERA, CEDIGAZ
18 2005 Source NPC Demand is Met from Diverse Sources of Supply
19 LNG Imports Are Needed, but Face Obstacles 2005 Source NPC
20 The Basic LNG Chain Gas Production LNG Production Shipping LNG Reception Gas Utilization
21 The Contract Chain 1. Exploration licenses, production-sharing 2. Gas sales to LNG Producer 3. LNG production joint venture agreement 4. Condensate/LPG production and sale 5. Government and local authority agreements 6. LNG sale and purchase agreement between LNG producer and LNG buyers
22 Gas Production Platform North Rankin A North-West Shelf Project, Australia 2005 LNG Journal & Reproduced with Permission
23 The Basic LNG Chain Gas Production LNG Production Shipping LNG Reception Gas Utilization
24 General Schematic Gas Liquefaction Terminal Pre-cooling and LPG Separation 2005 LNG Journal & Reproduced with Permission
25
26 Contaminants What s in gas (besides light hydrocarbons)? H 2 O CO 2 H 2 S S He N 2 Cl Hg As Waxes Asphaltenes etc. Sand Dinosaur Dust Lubricants Corrosion Inhibitors Mystery Stuff, etc.
27 Some Mercury Levels Worldwide microgm/m3 Mercury kg/a South America Far East Far East ,042 Far East Groningen Mid West P/L Based on 4 mtpy LNG production (600 MMscfd)
28 Air Products APCI Mixed Refrigerant LNG Process
29 2005 Air Products & Chemicals, Inc. All Rights Reserved
30 MCR Heat Exchanger Tube Bundle Fabrication 2005 Air Products & Chemicals, Inc. All Rights Reserved
31 Courtesy: Linde
32 MCR Heat Exchanger Tube Bundle Shipping 2005 Air Products & Chemicals, Inc. All Rights Reserved
33 Nominal Gas Transportation Efficiency Ref. OG&J (May 15, 2000), p.64
34 Thermodynamics Carnot Cycle Hmmmm!
35 The Liquefaction Heat Balance HEAT SINK 390 MW NG 40 C 60 bar PROCESS 230 MW LNG -162 C 1 bara POWER 160 MW LNG Production 3.7 mtpy (500 tph) Based on a 3.7 mtpy train
36 Centrifugal Compressors Horizontally Split Generally used in high volume/low pressure applications
37 Axial Turbine Blades
38 Overview of LNG Production Facilities Technologies 1. Established Technologies ConocoPhillips (Optimized Cascade) APCI (Propane Precooled) 2. New Process Technologies APCI (AP-X) Linde (MFC) Shell (DMR) IFP (Liquefin)
39 ConocoPhillips Optimized LNG Process Courtesy ConocoPhillips Petroleum Company
40 Egypt Idku 2 Trains 3.4 mtpy On stream in 2006 COP Optimised Cascade process Air cooled process Very long jetty Space for expansion
41 The Liquefaction Heat Balance HEAT SINK 390 MW NG 40 C 60 bar PROCESS 230 MW LNG -162 C 1 bara POWER 160 MW LNG Production 3.7 mtpy (500 tph) Based on a 3.7 mtpy train
42 Darwin LNG: First LNG March 06
43 Atlantic LNG Train 4: 5.2mtpy from 8 Frame 5 GTs Started up in March 2006
44 Overview of LNG Production Larger facilities Bigger Trains Bigger Turbines Facilities Trends Reduce Environmental Impact CO 2 Produced with gas Developed by turbines NO x Marine Environment
45 Typical Project Schedule Greenfield LNG Export Project Year Upstream Terminal Site LNG Plant Shipping study drilling and appraisal design construction selection acquisition, approvals prepn. study concept design FEED EPC - construction study shipping arrangements ship building Project Structure & Evaluation study negotiations -j.v. evaluation first LNG exports Markets analysis marketing, sales agreements Financing advice and analysis securing financing 2000 LNG Journal All Rights Reserved
46 Photo Courtesy of CB&I All Rights Reserved
47
48 190,000m 3 LNG Storage Tank
49 The Basic LNG Chain Gas Production LNG Production Shipping LNG Reception Gas Utilization
50 1959 The Methane Pioneer 2004 LNG Journal & Reproduced with Permission
51 2008 Hamworthy, Used With Permission, All Rights Reserved
52 LNG Carrier Fleet 1. As at 1 January 2009 the Carrier Fleet was a. 300 ships, average age 14 years b.390 ships in 2011 c. 52% Membrane, 45% Moss, 3% others 2. Small carriers 20-80,000m 3 3. Typical Carriers ,000m 3 4. New very large carriers for Qatar long distance trades ( ,000m 3 ). 5. The order book is 88 ships 6. Some Fleet owners now looking to replace older ships >35 years
53 One of the World s Smallest LNG Carriers The 19,100 m 3 Capacity Surya Aki
54 2008 Hamworthy, Used With Permission, All Rights Reserved
55
56
57 Finite Element Analysis
58 Partial Loading of LNG Cargoes Photo Courtesy of ABS
59 2008 Hamworthy, Used With Permission, All Rights Reserved
60 2008 Hamworthy Used With Permission All Rights Reserved
61 The Basic LNG Chain Gas Production LNG Production Shipping LNG Reception Gas Utilization
62
63 Costs in an LNG Project Gas Gathering Liquefaction (1 train) Ships $250 m Regasification TOTAL US$ billion US$ billion US$ 1.3 billion US$ billion US$ billion Could easily reach $7,000,000,000
64 Negishi Terminal, Japan : Single Containment Tanks (background) Inground Tanks (foreground) 2002 LNG Journal & Reproduced with Permission
65
66 USA LNG Terminal: Elba Island
67 The Basic LNG Chain Gas Production LNG Production Shipping LNG Reception Gas Utilization
68 Seasonal Demand Pattern Europe & North America
69
70 Gas Markets Power Generation Combined cycle most popular GT + waste heat boiler Eff.~55% Low CO 2 emissions 7 8 tonnes/mw compared to tonnes/mw for coal
71 Gas-Fired Electric Power Generation 2002 GE All Rights Reserved
72 Example Heating Values Japan Power Plant USA - Florida UK MJ/m3 Adapted from: Bramoulle, Morin and Capelle, LNG Quality and Market Flexibility Challenges and Solutions, LNG 14, Doha, Qatar 2004
73 LNG Roaring Ahead. Where Will it End?
74 2008 Hamworthy, Used With Permission, All Rights Reserved
75 Ship-to-Ship Transfer
76 Reduce Environmental Impact 1. Reduce CO2 Inject Produced CO2 Install most efficient drivers Cogeneration Larger Turbines Electric Motor Drivers 2. Reduce NOx Install Clean-burn technology 3. Effect on Marine Environment Use of air coolers
77 Some of Today s Challenges in LNG..Many Permits for US Imports Crews for LNG Carriers LNG quality variations Security Materials and Staffing
78 UK Gas Supply and Demand
79 Melkoya Island
80 StatoilHydro Snøhvit Plant Europe's first LNG export facility Capacity 4.2mtpy Linde MFC process First shipment 20 th October km tie-back to subsea templates CO 2 sequestration
81 LNG Roaring Ahead. Where Will it End? John Morgan John M. Campbell & Company Exclusive Provider of PetroSkills Facilities Training Headquarters Office 1215 Crossroads Blvd., Norman, OK USA (405) Office / (405) Fax / (303) Cell djm@jmcampbell.com / John M. Campbell & Co. and Other Copyright Holders All Rights Reserved
82 THE END Thank You!
SPE DISTINGUISHED LECTURER SERIES is funded principally through a grant of the SPE FOUNDATION
SPE DISTINGUISHED LECTURER SERIES is funded principally through a grant of the SPE FOUNDATION The Society gratefully acknowledges those companies that support the program by allowing their professionals
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