Single Conductors K 1

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1 Photo: HELUKABEL Single Conductors K

2 Single Conductors Single cores are necessary for efficient use in switch cabinets wiring or cable assemblies. Whether PVC, Silicone, Fluorinated polymeric or Rubber insulated, with plain or tinned copper conductors, HELUKABEL has an extended stock with nearly all popular colour combinations. We produce special colour combinations upon request. For all two or three coloured combinations please take our program for vehicle cables (pages K K ). These products are dispatched in cardboard boxes, coils, nonreturnable reels or in cardboard barrels. Several sizes of reels or barrels are available. K K

3 Contents Description Page LiYv,PVCSingle Cores, fine wire stranded, tinned... H05 VK,PVCSingle Cores, fine wire stranded... H07 VK / (H)07 VK,PVCSingle Cores, fine wire stranded... H05 VU / (H)05 VU / (H)07 VU,PVCsingle cores, fine wire stranded, VDE 08 approved... H07 VR / H05 VK / (H)07 VK**,PVCsingle cores, fine wire stranded, VDE 08 approved... LifY Single Core,extra fine wires with highest flexibility... PUR Single Core,cold resistant, halogenfree... H05ZK / H07ZK,rubber insulated single core, halogenfree... H05GU / K / H07GU / R / K... LiYW / H05 VK,PVCSingle Cores, 90 C, heatresistant... HELUTHERM 5J/O,extra flexible, halogenfree, temperature resistant, meter marking... H07 VK,PVC single core, 90 C, heat resistant... HELUTHERM 5,flexible, crosslinked, halogenfree... SiF / SiFF,silicon single cores, halogenfree... SiF/GL, SiD, SiD/GL,silicon single cores, halogenfree... FZLSi / FZLS / Neon Light Cables... HELUFLON FEPY,fluorinated polymeric materials, single core, 00 C to +05 C... HELUFLON PTFE5Y,fluorinated polymeric materials, single core, 00V / 000V... HELUTHERM 00,Insulation class C... HELUTHERM 00 / 00ES,halogenfree / highgrade steel braiding... HELUTHERM 800 / 800ES,halogenfree / highgrade steel braiding... HELUTHERM 00 / 00ES,halogenfree / highgrade steel braiding... Earth Conductors ESUY and ESY... H0ND / E,00 V, VDE approved, welding cable... NSGAFÖU 3kV,Special RubberInsulated Cable, VDE approved, shortcircuit up to 000V... NSHXAFö 3kV,halogenfree Special RubberInsulated Cable, VDE approved, shortcircuit up to 000V... KOMPOSPEED 00 / 00C, 0,/kV doubleinsulated, halogenfree, special single cores for drag chains, EMCpreferred type... HELUTRAIN 3GKW,TrainCable, robust special single core, halogenfree, 0,/kV, meter marking... HELUTRAIN GKWAXplus,TrainCable, robust special single core, halogenfree,,8/3kv, meter marking... Vehicle Cable FLY,one colour / two colour (old type FLK), according to DIN ISO 7... Vehicle Cable FLY,one colour / two colour (old type FLK), according to DIN ISO 7... Vehicle Cable FLY,one colour / two colour (old type FLK), according to DIN ISO 7... Vehicle Cable FLRY,FLRYType A (FLKR) / Type B (FLKD)... K K K 8 K 0 K K K 5 K K 8 K 9 K 0 K K K K 5 K K 7 K 8 K 9 K 30 K 3 K 3 K 33 K 3 K 35 K 3 K 37 K 39 K 0 K K K 3 K K 3

4 LiYv PVCSingle Cores, fine wire stranded, tinned PVC single cores to DINVDE08 LiYv(tinned) Temperature range flexing 5 C to +70 C fixed installation 30 C to +80 C Operating peak voltage LiYv(tinned) 0, 500 V 0,5, V Test voltage LiY(tinned) 0, 00 V 0,5, V Insulation resistance min. 0 MOhm x km Minimum bending radius x cable ø Radiation resistance up to 80x0 cj/kg (up to 80 Mrad) Tinned copper fine wire stranded to DINVDE095 cl.5, BS30 cl.5, HD383 and IEC08 cl.5 PVC core insulation, compound YI3 to DINVDE08 Core colours see below PVC selfextinguishing and flame retardant according to VDE 0833, DIN EN 033/ IEC033 (equivalent DINVDE07 part80 test methodb) The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers Note For twocoloured combinations ring marking. PVC insulated flexible hookup wires are used for the connection for low voltage applications, communication apparatus, electronic assemblies and equipment, racks, switchboards etc. correspondingly of VDE 0800 part for the temperature range up to +70 C. Those stranded hookup wires are not permitted to install for heavy current application outside of the equipment. = The product is conformed with the EC LowVoltage Directive 00/95/EG. LiYv / mm RAL kg/km black 9005 gnye blue 505 brown 8003 red 3000 white ye 0 pink 305 green 08 trans dkbu 500 og 003 o.col. col. K Packing LIY 0, 0,5 0,5 0,75,5,,3,8,0,,,,, Spool (standard 00m capacity) Continuation K

5 LiYv PVCSingle Cores, fine wire stranded, tinned LiYv / RAL mm kg/km black 9005 gnye blue 505 brown 8003 red 3000 white ye 0 pink 305 green 08 trans dkbu 500 og 003 o.col. col. Packing LIY 0,5 0,5 0,75,5,,95,5,75,, Barrel (with various capacity) Dimensions and specifications may be changed without prior notice. Conduits Corrugated tubes for standard applications for lager sizes scissile corrugated tubes conduit glands High flexible conduits plastic conduits with spiral spring metal conduits conduits glands Conduit for heavy mechanical duty metal conduits with plastic sheat plastic conduits conduits glands for metal conduits You can find conduits in our catalogue Cable Accessories. K 5

6 H05 VK PVCSingle Cores, fine wire stranded PVC single cores to DINVDE083 H05 VK/H05 VU to DINVDE08 part3, HD.3S3 and IEC073 Temperature range flexing 5 C to +70 C fixed installation 30 C to +80 C Nominal voltage U0/U 300/500 V Test voltage H05 VK 000 V Insulation resistance min. 0 MOhm x km Minimum bending radius x cable ø Radiation resistance up to 80x0 cj/kg (up to 80 Mrad) Bare copper fine wire stranded to DINVDE095 cl.5, BS30 cl.5, HD383 and IEC08 cl.5 PVC core insulation, compound TI to DINVDE008 part3, HD.3S3 and IEC073 Core Identification as per DINVDE093 The following colours are recommended: black, white, blue,, brown, red, orange, turquoise, let and pink. Exceptions are the colours green and yellow; these are only permitted if the safety regulations allows. Green is permitted for the identification of luminous decorative chains. All twocoloured combinations of the above single colours are allowed PVC selfextinguishing and flame retardant according to VDE 0833, DIN EN 033/ IEC033 (equivalent DINVDE07 part80 test methodb) The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers Note dbl = dark blue (RAL 500) ubl = ultramarin blue (RAL 500) These insulated wires are determined for the installation to the inside of apparatus as well as for the protective laying to the lightings, in dry rooms, in production facilities, switch and distributor boards, in tubes, under and surface mounting of plasters. = The product is conformed with the EC LowVoltage Directive 00/95/EG. H05 VK/ min. max. black mm kg/km RAL 9005 gnye blue 505 brown 8003 red 3000 white ye 0 pink 305 green 08 trans dkbu 500 og 003 o.col. col. ublue 500 K Packing H05 VK 0,5 0,75,,,7,, Coil in cardboard (00m) Packing H05 V 0,5 0,75,,,7,, Spool (with various capacity) Continuation K

7 H05 VK PVCSingle Cores, fine wire stranded H05 VK/ min. max. black mm kg/km RAL 9005 gnye blue 505 brown 8003 red 3000 white ye 0 pink 305 green 08 trans dkbu 500 og 003 o.col. col. ublue Packing H05 VK 0,5 0,75,,,7,, Barrel (with various capacity) Dimensions and specifications may be changed without prior notice. (RK0) Photo: Robert Bürkle GmbH K 7

8 H07 VK / (H)07 VK PVCSingle Cores, fine wire stranded PVC single cores to DINVDE08 part3, Bare copper fine wire stranded to PVC selfextinguishing and flame retardant HD.3S3 and IEC073 Temperature range flexing 5 C to +70 C fixed installation 30 C to +80 C Nominal voltage U0/U 50/750 V DINVDE095 cl.5, BS30 cl.5, HD383 and IEC08 cl.5 PVC core insulation, compound TI to DINVDE08 part3, HD.3S3 and IEC073 according to VDE 0833, DIN EN 033/ IEC033 (equivalent DINVDE07 part80 test methodb) The materials used in manufacture are cadmiumfree and contain no silicone and Test voltage 500 V Core colours see below free from substances harmful to the Insulation resistance min. 0 MOhm x km Core Identification with nominal voltage U0/U50/750 V wetting properties of lacquers Minimum bending radius The following colours are recommended Note to 5x cable ø (only single colour): black, white, blue,, Colours yellow, green, transparent only in Radiation resistance brown, red, orange, turquoise, let and (H)07 VK available. up to 80x0 cj/kg (up to 80 Mrad) pink. Twocoloured combinations are not allowed, with exceptions of greenyellow. Twocoloured combination is only permitted for (H)07 VK. Colour code Single core cables H07 see Technical Informations These insulated wires are suitable for laying in tubes, under and surface mounting of plasters and also in closed installation conduits. These are not allowed to install for direct laying on cable trays, channels or tanks. These types are permitted for the inner wiring of equipment, distributor and switchboards and also for protective laying to the lightings with a nominal voltage up to 000 V alternating current or up to 750 V direct current against earth. = The product is conformed with the EC LowVoltage Directive 00/95/EG. H07 VK, (H)07 VK/ min. max. black mm kg/km RAL 9005 gnye blue 505 brown 8003 red 3000 white ye 0 pink 305 green 08 trans dkbu 500 og 003 col. ublue 500 K Packing H07 VK,5,8 3, 3,, 3,9, 5,3,,0 38,0 58, Coil in cardboard (00m) ** Packing H07 VK,5,8 3, 3,, 3,9, 5,3,,0 38,0 58, Spool (with various capacity) ** Continuation K 8

9 H07 VK / (H)07 VK PVCSingle Cores, fine wire stranded H07 VK, (H)07 VK/ min. max. black mm kg/km RAL 9005 gnye blue 505 brown 8003 red 3000 white ye 0 pink 305 green 08 trans dkbu 500 og 003 col. ublue Packing H07 VK,5,8 3, 3,, 3,9, 5,3,,0 38,0 58, Barrel (with various capacity) Packing H07 VK, ,8 3, 3,, 3,9, 5,3 5,7,8,7 8, 8, 0, 9,7,7,5 3,9 3,,0 5, 8,,7 0, 8, 0,,9 3,5 8,,,0 38,0 58,0 9,0 5,0 0,0 33,0 80,0 7,0 9,0 5,0 0,0 77,0 30, Coil in foil (00m) Packing H07 VK ,7,8,7 8, 8, 0, 9,7,7,5 3,9 3,,0 5, 8,,7 0, 8, 0,,9 3,5 8, 9,0 5,0 0,0 33,0 80,0 7,0 9,0 5,0 0,0 77,0 30, Drum Dimensions and specifications may be changed without prior notice. (RK0) K 9

10 H05 VU / (H)05 VU / (H)07 VU PVCsingle cores, fine wire stranded, VDE 08 approved H05 VU, (H)05 VU/ min. max. black mm kg/km RAL 9005 gnye blue 505 brown 8003 red 3000 white o.col. o.col. o.col. o.col. o.col. o.col. o.col. o.col. Packing H05 VU 0,5 0,75,9,3,,, Coil in cardboard (00m) Packing H05 VU 0,5 0,75,9,3,,, Spool (with various capacity) Packing H07 VU,5 0, 3, 3, 3,9 3,,, 5,0 5,3,,,0 38,0 58,0 9, Coil in cardboard (00m) K Packing H07 VU,5 0, 3, 3, 3,9 3,,, 5,0 5,3,,,0 38,0 58,0 9, Drum Dimensions and specifications may be changed without prior notice. (RK0) K 0

11 H07 VR / H05 VK / (H)07 VK** PVCsingle cores, fine wire stranded, VDE 08 approved H07 VR/ min. max. mm kg/km RAL black 9005 gnye blue 505 brown 8003 red 3000 white o.col. o.col. o.col. o.col. o.col. o.col. o.col. o.col. Packing H07 VR , 7,8 8, 9,7 9,0 0,9 0,,8,,, 7, 5, 8,8 7,3 0,9 9,3 3,3,0, 5,0 0,0 33,0 80,0 7,0 9,0 5,0 0,0 77,0 30, Coil in foil Packing H07 VR , 7,8 8, 9,7 9,0 0,9 0,,8,,, 7, 5, 8,8 7,3 0,9 9,3 3,3,0, 5,0 0,0 33,0 80,0 7,0 9,0 5,0 0,0 77,0 30, Drum Dimensions and specifications may be changed without prior notice. (RK0) K

12 H05 VK / (H)07 VK** PVCsingle cores, fine wire stranded, VDE 08 approved K K

13 H05 VK, H07 VK PVCSingle Cores to VDE 08 = The product is conformed with the EC LowVoltage Directive 73/3/EWG and 93/8/EWG. Barrels, oneway barrels or barrels on hire Type oneway cardboard ca. contents cross section 8on guar in m mm dimension in mm LiY 0,5 500 x 500 x , x 500 x , x 500 x , x 500 x 0 000, x 500 x Type oneway barrels ca. contents cross section 8on guar in m mm dimension in mm H05 VK H07 VK 0,50 00 x 00 x ,75 00 x 00 x ,00 00 x 00 x ,50 00 x 00 x x 00 x ,00 00 x 00 x ,00 00 x 00 x Delivery for oneway barrel Works photo: HELUKABEL Type oneway barrels ca. contents cross section 8on guar in m mm dimension in mm H05 VK H07 VK 0,50 00 x 00 x ,75 00 x 00 x ,00 00 x 00 x ,50 00 x 00 x x 00 x The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers PVC selfextinguishing and flame retardant according to DIN VDE 0833, DIN EN 033/IEC 033 (equivalent DIN VDE 07 part 80 test method B) K = Fine stranded conductor K 3

14 LifY Single Core extra fine wires with highest flexibility Special PVC insulated extra fine stranded wire Extreme flexible by special design Adapted to DINVDE050, 08, 095 Temperature range flexing 5 C to +80 C Operating voltage up to 0,5 300 V (not for purposes of high current and power installation) Nominal voltage 0,5 up to U0/U 300/500 V from,5 U0/U 50/750 V Test voltage up to 0,5 = kv 0,5 = kv from,5 = 3 kv Bending radius, flexing 8x cable ø Bare copper, extra fine wire conductors, bunch stranded, see table below PVCcore insaulation with plasticized and elastic PVC PVC selfextinguishing and flame retardant according to VDE 0833, DIN EN 033/ IEC033 (equivalent DINVDE07 part80 test methodb) The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers Note AWG sizes are approximate equivalent values. The actual crosssection is in. Please complete the part number for these cables by adding the suffix for the colour required as per the list: 00 = green, 0 = black, 0 = red, 03 = blue, 0 = brown, 05 = white, 0 =, 07 = let, 08 = yellow, 09 = orange, 0 = transparent, = pink, = beige, 3 = twin colour The LifY single cores are used as super flexible insulated strand wires for switch cabinets, as measuring cable for testing, laboratories, research etc. = The product is conformed with the EC LowVoltage Directive 00/95/EG. Part no. Core colour makeup Cond. AWGNo. Part no. Core colour makeup Cond. AWGNo. (nom. val.) n x wire Ø mm kg/km kg/km (nom. val.) n x wire Ø mm kg/km kg/km 5xx 0, 5 x 0,05,0,, 5097 black x 0,,7 33,0 380,0 5xx 0, 7 x 0,05,0,, 539 gnye x 0,,7 33,0 380,0 53xx 0,5 5 x 0,07,0, 57 blue x 0,,7 33,0 380,0 5xx 0,5 3 x 0,07,0 5,5 8, brown x 0,,7 33,0 380,0 55xx 0,75 95 x 0,07, 8,0,0 8 5 red x 0,,7 33,0 380,0 5xx 0 x 0,07 0,8 8, black 50 8 x 0,,7 80,0 5,0 57xx,5 9 x 0, 3,5 5,0,0 50 gnye 50 8 x 0,,7 80,0 5,0 58xx 30 x 0, 3,8 5,0 37,0 530 blue 50 8 x 0,,7 80,0 5,0 59xx 5 x 0,,9 0,0 50,0 53 brown 50 8 x 0,,7 80,0 5, black 78 x 0,,0 0,0 7, red 50 8 x 0,,7 80,0 5,0 535 gnye 78 x 0,,0 0,0 7, black x 0, 5,5 7,0 70,0 /0 55 blue 78 x 0,,0 0,0 7,0 0 5 gnye x 0, 5,5 7,0 70,0 /0 5 brown 78 x 0,,0 0,0 7, blue x 0, 5,5 7,0 70,0 /0 5 red 78 x 0,,0 0,0 7, brown x 0, 5,5 7,0 70,0 /0 509 black 0 80 x 0, 7,3 00,0 30, red x 0, 5,5 7,0 70,0 /0 53 gnye 0 80 x 0, 7,3 00,0 30, blue 0 80 x 0, 7,3 00,0 30, brown 0 80 x 0, 7,3 00,0 30, red 0 80 x 0, 7,3 00,0 30, black 08 x 0, 8,8 0,0 87,0 537 gnye 08 x 0, 8,8 0,0 87,0 5 blue 08 x 0, 8,8 0,0 87,0 5 brown 08 x 0, 8,8 0,0 87,0 50 red 08 x 0, 8,8 0,0 87,0 509 black 5 33 x 0, 0,5 0,0 9,0 538 gnye 5 33 x 0, 0,5 0,0 9,0 5 blue 5 33 x 0, 0,5 0,0 9,0 55 brown 5 33 x 0, 0,5 0,0 9,0 53 red 5 33 x 0, 0,5 0,0 9,0 K Dimensions and specifications may be changed without prior notice. (RK0) K

15 PUR Single Core cold resistant, halogenfree PURsingle cores, halogenfree Temperature range 0 C to +80 C (up to +00 C for short time) Operating voltage 000 V Test voltage 3500 V, 5 minutes Minimum bending radius occasionally moved 0x core ø without movement 5x core ø Radiation resistance up to 00x0 cj/kg (up to 00 Mrad) Plain copper conductors fine stranded to DINVDE095 cl.5, BS30 cl.5 and IEC08 cl.5 Special PUR core insulation Halogenfree Flexible at low temperatures up to 0 C Resistant against pressure Overroll steady Cut and scratchproof Resistant to Oil Petrol See and waste water Acids Lye UVradiation PURsingle cores are suited for installation in switch cabinets, cable assemblies and electronic equipment. Inductive loops in the road surface for controlling of light signalling equipment. = The product is conformed with the EC LowVoltage Directive 00/95/EG. RAL 0,5, 0,75,,5 3,0 3,7,3 5, 0,8 7,8 5 0,0 35, 50 3, 70 5, 95 7,7 0 9, 50,0 mm kg/km,,0 38,0 58,0 9,0 5,0 0,0 33,0 80,0 7,0 9,0 5,0 0,0 green black blue brown Dimensions and specifications may be changed without prior notice. (RK0) red white ye og trans pink dkbu beige col K 5

16 H05ZK / H07ZK rubber insulated single core, halogenfree Rubberinsulated single core cables for low Bare copper conductor, finewire stranded The materials used in manufacture are emission of smoke and corrosive gases in case of fire to VDE08 part9 and HD.9S according to DINVDE095 cl.5, BS30 cl.5, IEC08, HD383 Core identification according to cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers Conductor resistance DINVDE093 Tests according to DINVDE095 cl.5 Separator over conductor permitted selfextinguishing and flame retardant Temperature range Core insulation of crosslinked polyolefin, according to VDE 0833, DIN EN 0 C to +90 C compound type EI5 to DINVDE08 part 033/ IEC033 (equivalent Permissible working temperature Core colors see table below, DINVDE07 part80 test methodb) at the conductor +90 C dark blue and orange on request Ozone resistant according to EN08 Nominal voltage H05ZK U0/U 300/500 V H07ZK U0/U 50/750 V LS0H = Low Smoke Zero Halogenfree. / HD505.. Test voltage 500 V Minimum bending radius 8x core ø Radiation resistance up to 0x0 cj/kg (up to 0 Mrad) Smoke density according to VDE08 part03+, DINEN03+/ IEC03+, BS7 part+ (equivalent DINVDE07 part8) Note AWG sizes are approximate equivalent values. The actual crosssection is in. Halogenfree singlecore wires are used for installation in dry environments for wiring up lighting fixtures and units where valuable assets are to protected from further damage resulting from fire. These cables may be installed on, in and beneath plaster, as well as in closed installation ducts. The direct operating voltage is permitted up to 900 V against ground when they are used in railcoaches. For the inner wiring of switch boards and distributors are to be used with an alternating nominal voltage up to 000 V or a direct voltage up to 750 V against ground. = The product is conformed with the EC LowVoltage Directive 00/95/EG. Core Ø min. max. mm kg/km H05ZK 0,5,, 0,75,,8,,9 H07ZK Core Ø min. max. mm kg/km,5,8 3,5, 3,,3,0 3,9,9 38,0, 5,5 58,0 0 5,7 7, 9,0,7 8, 5,0 5 8, 0, 0,0 35 9,7, 33,0 50,5, 80,0 kg/km 9,0, 5,0 kg/km,0 35,0 5,0 7,0 8,0 80,0 78,0 375,0 50,0 black black gnye gnye blue blue brown brown red red white white dkbu dkbu ye ye og og ublue ublue Continuation K K

17 H05ZK / H07ZK rubber insulated single core, halogenfree H07ZK Core Ø min. max. mm kg/km 70 3,, 7,0 95 5, 8,8 9,0 0,7 0,9 5,0 50 8, 3,3 0,0 85 0, 5,8 77,0 0 3,5 9, 30,0 kg/km 780,0 95,0 00,0 505,0 85,0 00,0 black gnye blue brown red white dkbu ye og ublue H05ZK Packing Core Ø min. max. mm kg/km 0,5,, 0,75,,8,,9 kg/km 9,0, 5,0 black Barrel (with various capacity) gnye blue brown red white dkbu ye og ublue H07ZK Packing Core Ø min. max. mm kg/km,5,8 3,5, 3,,3,0 kg/km,0 35,0 black Barrel (with various capacity) gnye blue brown red white dkbu ye og ublue Dimensions and specifications may be changed without prior notice. (RK0) K 7

18 H05GU / K / H07GU / R / K Heatresistant (+0 C) rubberinsulated cable to DINVDE08 part7 and HD.7S Max. permissible operating temperature at conductor +0 C Lowest ambient temperatures flexing up to 5 C fixed installation up to 0 C Nominal voltage H05G U0/U 300/500 V H07G U0/U 50/750 V Test voltage H05G 000 V H05G 500 V Minimum bending radius 7x cable ø Tinned copper conductor to DINVDE095 and IEC08, BS30 and HD383 single wire, solid: class multi stranded wires: class fine wires: class 5 Rubber core insulation, compound type EI3 (EVA) to DINVDE08 part7 ( DINVDE007 part0) Separating layer over tinned conductor is optional Core identification to DINVDE093 Standard colour black Single core colours green and yellow can only be applied where the safety regulations are allowed The identification for the lighting chain cable is green permitted Note AWG sizes are approximate equivalent values. The actual crosssection is in. Please quote the individual partno. in your order with the codes for core colours of the keypositions. 00 = green 0 = black 0 = blue 03 = brown 0 = 05 = orange 0 = pink 07 = turquoise 08 = white 09 = let 0 = yellow = greenyellow bare conductor on request For inside wiring of switch boards and distributors as well as of operating parts such as in or on lights, for the connection of electric heaters with a nominal voltage up to 000 V alternating voltage or up to 750 V direct voltage against ground. The cables are all allowed for laying in tubes, on and under the plaster. = The product is conformed with the EC LowVoltage Directive 00/95/EG. H05GU (single wire) Crosssec. min. max. mm 0,5,9, 0,75,,,,8 kg/km kg/km 0,0 5,0,0 AWGNo. H07GU (single wire) Crosssec. min. max. mm 5,5,8 3,5 55 3,,3 5,0 5,0 kg/km,,0 38,0 kg/km,0 35,0 53,0 AWGNo H05GK (fine wire) Crosssec ,5 0,75 min. max. mm,,,,8,,9 kg/km kg/km 3,0,0,0 AWGNo H07GK (fine wire) Crosssec , min. max. mm 3,0 3,7 3,,5,3 5,,0,0 7, 7, 8,9 8,8,0 0,,,9,9 3, 7,0 5,5 9,3 7,, H07GR (multi wire) Crosssec. min. max. mm 57,7 5,9 58 0,0 7, 59,8 8,5 kg/km,,0 38,0 58,0 9,0 5,0 0,0 33,0 80,0 7,0 9,0 5,0 kg/km 58,0 9,0 5,0 kg/km,0,0,0 78,0 30,0,0 33,0,0 57,0 7,0 937,0 9,0 kg/km 7,0 3,0 8,0 AWGNo. 0 8 /0 3/0 /0 AWGNo. 0 8 K Dimensions and specifications may be changed without prior notice. (RK0) K 8

19 LiYW / H05 VK PVCSingle Cores, 90 C, heatresistant Special PVC single core with increased heatresistance LiYW up to 05 C adapted to DINVDE08 H05VK to 90 C according to DINVDE08 part7 and HD.7S Temperature range LiYW flexing +5 C to +05 C fixed installation 0 C to +05 C H05 VK flexing +5 C to + 90 C Nominal voltage LiYW: U0/U 300/500 V H05 VK: U0/U 300/500 V Test voltage 000 V Insulation resistance min. 0 MOhm x km Minimum bending radius 05x core ø Radiation resistance up to 80x0 cj/kg (up to 80 Mrad) Plain copper conductors to DINVDE095, cl.5, IEC08 cl.5, BS30 cl.5 and HD383 (0,5 and above) for 0, = 8x0,mm 0,5 = x0,5mm Special heatresistant core insulation LiYW up to +05 C adapted to DINVDE007 H05 VK up to +90 C, core insulation heatresistant TI3 to DINVDE08 part7 Cores colour coded or on request numbered according to DINVDE093 Heatresistant special PVC compound of selected stabilizer and plasticizer All requirements and test methods conform DIN VDE 08 part 7, deviates however the maximal permissible operating temperature up to +05 C for LiYW Not to be used in contact with objects higher than 85 C PVC selfextinguishing and flame retardant according to VDE 0833, DIN EN 033/ IEC033 (equivalent DINVDE07 part80 test methodb) The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers Note AWG sizes are approximate equivalent values. The actual crosssection is in. Therm insulated wires are ideal for use in power current installation, switch cabinets, motors and transformers which are subject to direct contact with high temperatures (e.g. varnishing machines and drying towers etc.). These are also suitable for inside wiring of electrical equipments such as lighting and heating apparatus. = The product is conformed with the EC LowVoltage Directive 00/95/EG. LiYW 05ºC Crosssec. 0, 0,5 0,5 Core Ø mm,0,0 9,0 H05 VK 90ºC Crosssec. Core Ø min. max. mm 0,5, 0,75,,7,,8 kg/km,, kg/km kg/km 3,,3 kg/km 8,7,9,0 black AWGNo. black Dimensions and specifications may be changed without prior notice. (RK0) gnye AWGNo. gnye blue AWGNo. blue brown AWGNo. brown red AWGNo. red white AWGNo. white AWGNo AWGNo dkbu AWGNo. dkbu K 9

20 HELUTHERM 5J/O extra flexible, halogenfree, temperature resistant, meter marking flexible and heatresistant single core Temperature range Flexing 50 C to 5 C Nominal voltage U0/U 00/000 V Test voltage 000 V Minimum bending radius flexing 7,5x cable ø fixed installationa 3x cable ø Tinned copper, fine wire conductor, to DIN VDE 095 Kl.5, BS30 cl.5 and/or IEC08 cl.5. st core insulation from special compound elastomer based, crosslinked, colour: black or green/yellow nd core insulation from compound elastomer based, crosslinked, colour: black meter marking Halogenfree uvresistant Abrasion resistant Flexible at heat and low temperature The materials used in manufacture are silicon and cadmiumfree and contain no substances harmful to the wetting properties of lacquers Note G = with greenyellow earth core; x = without greenyellow earth core (OZ). These halogenfree and temperature resistant single core are used for wiring up the heaters, electric machines (temperature class B), switching systems and distribution switchboards, production lines and machinery production. The excellence temperature resistant is the guarantee of a very long life cycle. = roduct is conformed with the EC LowVoltage Directive 00/95/EG HELUTHERM 5J HELUTHERM 5O No.cores x AWGNo. No.cores x AWGNo. crosssec. mm kg/km kg/km crosssec. mm kg/km kg/km 5300 G0,5 3, 3, x0,5 3, 3, G0,75 3,8, x0,75 3,8, G, 0, x, 0, G,5,, 7,0 589 x,5,, 7,0 530 G 5,,0 37,0 590 x 5,,0 37, G 5,7 38,0 5,0 59 x 5,7 38,0 5,0 530 G,7 58,0 7, x,7 58,0 7, G0 8, 9,0, x0 8, 9,0, G 9,5 5,0 8,0 59 x 9,5 5,0 8, G5, 0,0 7,0 595 x5, 0,0 7,0 530 G35, 33,0 33,0 59 x35, 33,0 33,0 53 G50, 80,0 5,0 597 x50, 80,0 5,0 53 G70,9 7,0 700,0 /0 598 x70,9 7,0 700,0 /0 533 G95 8, 9,0 0,0 3/0 599 x95 8, 9,0 0,0 3/0 K Dimensions and specifications may be changed without prior notice. (RN0) K 0

21 H07 VK PVC single core, 90 C, heat resistant Special PVC single core with increased heatresistance up to 90 C according to DINVDE08 part7 and HD.7S Temperature range flexing +5 C to +90 C Nominal voltage U0/U 50/750 V Test voltage 000 V Insulation resistance min. 0 MOhm x km Minimum bending radius 05x core ø Radiation resistance up to 80x0 cj/kg (up to 80 Mrad) Plain copper, fine wire, acc. to DINVDE095, cl.5, IEC08 cl.5, BS30 cl.5 and HD383 Special heatresistant core insulation TI3 to DINVDE08 part7 Cores colour coded or on request numbered according to DINVDE093 Heatresistant special PVC compound of selected stabilizer and plasticizer All requirements and test methods conform DINVDE08 part7 Not to be used in contact with objects higher than 85 C Only suitable for fixed protected installation in, or on, lighting or controlgear for voltages up to 000Va.c. or, up to 750Vd.c. to earth PVC selfextinguishing and flame retardant according to VDE 0833, DIN EN 033/ IEC033 (equivalent DINVDE07 part80 test methodb) The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers Note AWG sizes are approximate equivalent values. The actual crosssection is in. Therm insulated wires are ideal for use in power current installation, switch cabinets, motors and transformers which are subject to direct contact with high temperatures (e.g. varnishing machines and drying towers etc.). These are also suitable for inside wiring of electrical equipments such as lighting and heating apparatus. = The product is conformed with the EC LowVoltage Directive 00/95/EG. Crosssec., Core Ø min. max. mm,8 3, 3,, 3,9, 5,3 5,7,8,7 8, 8, 0, 9,7,7,5 3,9 3,,0 5, 8,,7 0, 8, 0,,9 3,5 8, kg/km,,0 38,0 58,0 9,0 5,0 0,0 33,0 80,0 7,0 9,0 5,0 0,0 77,0 30,0 kg/km 0,0 33,3 8,3 8,5 5,0 70,0 70,0 37,0 50,0 79,0 9,0 35,0 53,0 850,0 30,0 black Dimensions and specifications may be changed without prior notice. (RK0) gnye blue brown red white dkbu K

22 HELUTHERM 5 flexible, crosslinked, halogenfree Halogenfree single cores with increased heat resistance Tinned Cu wires, according to DINVDE095 cl.5, BS30 cl.5 and IEC08 cl.5 Temperature range Core insulation of polyolefincopolymer, flexing 35 C to +0 C crosslinked fixed installation 55 C to +5 C Core colours see table Nominal voltage Tests U0/U 300/500 V up to Flame test (unit flame test) to VDE U0/U 50/ 750 V from, , BS 0 part 3/ DIN EN for fixed and protected installation 0333, IEC 0333 (equivalent DIN U0/U 00/000 V from,5 VDE 07 part 80 test method C) Test voltage 3500 V Flame test (cable) to VDE 0833, Minimum bending radius DIN EN 033, IEC 033 flexing x cable ø (equivalent DIN VDE 07 part 80 test fixed installation x cable ø method B) Caloric load values Corrosiveness of combustion gases see Technical Informations according to VDE08 part7/ Power ratings table DINEN507/ IEC075 (equivalent see Technical Informations DINVDE07 part83) Approval Halogenfree according to VDE08 Germanischer Lloyd part7/ DINEN507/ IEC075 (equivalent DINVDE07 part85) Smoke density to VDE08 part8 and, test methodc, IEC03/03, HD0 and BS7 part and (DINVDE07 part8) Lower propagation of fire Low development of smoke and fumes Good abrasion and notch resistance Good resistance to oils and weathering Resistant to UV radiation and ozone Resistant to soldering temperatures Thermal class B These singlecore cables are resistant to melting, even when in contact with a soldering iron at temperatures of between 300 C and 380 C, because of the crosslinking for the insulation material Due to the high temperature profile the crosssection of conductor can under certain circumstances be reduced, hereby enabling a saving in space requirement and The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers These temperature resistant singlecore cables are used for the internal wiring of lighting fixtures, heaters, electrical machinery, switching systems and distributors in equipment and plant and machinery, suitable for installation on, in and beneath plaster, in closed installation ducts, as well as for traffic systems and outdoor applications. These cables are not approved for direct routing on racks, gutters or tanks. For a protected installation, these cables may be used at a nominal voltage of up to 000 V alternating current or a direct current up to 750 V when earthed. The maximum operating d.c. voltage used in rail vehicles shall not exceed 900 V when earthed. These halogenfree single core cables are characterised by their amazingly high longtime resistance to temperature and feature among the leading halogenfree, flame resistant products in the world. These single core cables significantly contribute to safety and the environment. = The product is conformed with the EC LowVoltage Directive 00/95/EG. min. max. mm kg/km RAL 0,5,,8, 0,33,5,9 3, 0,5,7, 0,75,0,,3,7,5,7 3,, 3,3 3,7,0,,5 38,0,75 5,5 58,0 0,0, 9,0 kg/km,0 5,0 7,0,0,0 0,0 30,0 7,0 7,0 0,0 black gnye brown red white dkbu ye Beige ltbu og green col Continuation K K

23 HELUTHERM 5 flexible, crosslinked, halogenfree min. max. mm kg/km RAL 5 7,75 5,0 5 9,35 9,85 0,0 35 0,3, 33,0 50, 3, 80,0 70,7 5, 7,0 95,9 7,7 9,0 0 8, 9, 5,0 50 0,8,0 0,0 85 3,0, 77,0 0, 7,3 30,0 kg/km 8,0 7,0 37,0 530,0 730,0 9,0 35,0 53,0 850,0 3,0 black gnye brown red white dkbu ye Beige ltbu og green col Dimensions and specifications may be changed without prior notice. (RK0) Drag Chain Systems Open chains Closed chains Accessories Installation instructions Selection tables You can find drag chain systems in our catalogue Cable Accessories. K 3

24 SiF / SiFF silicon single cores, halogenfree Spezialsilicon single core with higher Type SiF Advantages heatresistance range adapted to Tinned copper conductors High ignition or flash point DINVDE050 Teil and part50 Temperatue range 0 C to +80 C (up to +0 C for short time) 0,5 to DINVDE095 Kl.5, BS30 cl.5 and IEC08 cl.5 for 0,5 = x0,5mm Silicone core insulation Resistant to High molecular oils, fats from vegetables and animals, alcohols, plasticizers and clophenes, diluted acids, lyes and salt Temperature limit at the conductor in operation +80 C Nominal voltage U0/U 300/500 V Type SiFF as SiF but with high flexible copper strands (see content technical information) dissolution, oxidation substances, tropical influences and weather, lake water, oxygen Halogenfree Test voltage 000 V Breakdown voltage min V Minimum bending radius according to VDE08 part7/ DINEN507/ IEC075 (equivalent DINVDE07 part83) x cable ø Radiation resistance up to 0 x 0 cj/kg (up to 0 Mrad) Strand makeup 0,5 to,0 cl. col. 7 (single wire ø 0,05mm),5 to 0 cl. col. (single wire ø 0,07mm) Behaur in fire no flame propagation test according to VDE 0833, DIN EN 033/ IEC033 (equivalent DINVDE07 part80 test methodb) For laying as a fixed installation only in open or ventilated pipe systems as well as in ducts. Otherwise the mechanical properties of the silicon are reduced by the enclosed air at temperatures exceeding 90 C. Note Please complete the part number for these cables by adding the suffix for the colour required as per the list: 00 = green, 0 = black, 0 = red, 03 = blue, 0 = brown, 05 = white, 0 =, 07 = let, 08 = yellow, 09 = orange, 0 = transparent, = pink, = beige, 3 = twin colour Special cables for use in high, resp. low temperature areas. They are used mainly in the steel producing industries, in aviation industries as well as in ship building, cement, glas and ceramic factories. As this cables are halogenfree, especially suited for use in power stations. = The product is conformed with the EC LowVoltage Directive 00/95/EG. SiF SiFF Crosssec. AWGNo. Crosssec. AWGNo. mm kg/km kg/km mm kg/km kg/km 3xx 0,5,9, 5,5 5xx 0,5,9,,0 33xx 0,5, 8, 0 5xx 0,5, 0,0 0 3xx 0,75,,8 8 53xx 0,75 3,0 8 35xx 3,5 7 5xx, 5,0 7 3xx,5,8, 8,5 55xx,5,9, 9,0 37xx 3,,0 30,0 5xx 3,5,0 3,0 38xx, 38,0 7,3 57xx, 38,0 50,0 39xx 5,0 58,0 7, 0 58xx 5, 58,0 73,0 0 xx 0, 9,0 9, 8 59xx 0,8 9,0 5,0 8 7xx 7, 5,0 87,7 8xx 5 9, 0,0 8 SiF (wire colour black) Crosssec. mm kg/km ,3 33, , 80, , 7, , 9, ,0 5, ,0 0, ,0 kg/km 398,3 559,7 75,8 03,5 8, 53, 858, AWGNo. /0 3/0 /0 300 kcmil 350 kcmil K Dimensions and specifications may be changed without prior notice. (RK0) K

25 SiF/GL, SiD, SiD/GL silicon single cores, halogenfree Spezialsilicon single core with higher heatresistance range adapted to DINVDE050 Teil and part50 Temperatue range 0 C to +80 C (up to +0 C for short time) Temperature limit at the conductor in operation +80 C Nominal voltage U0/U 300/500 V Test voltage 000 V Breakdown voltage min V Minimum bending radius 5x cable ø (SID only for permanent installation) Radiation resistance up to 0 x 0 cj/kg (up to 0 Mrad) Type SiF/GL Tinned copper conductors 0,5 to DINVDE095 Kl.5, BS30 cl.5 and IEC08 cl.5 for 0,5 = x0,5mm Silicone core insulation Glassfibre braiding Type SiD solid tinned copper conductor silicone isulated Type SiD/GL as SID but with an additional glassfibre braiding Resistant to High molecular oils, fats from vegetables and animals, alcohols, plasticizers and clophenes, diluted acids, lyes and salt dissolution, oxidation substances, tropical influences and weather, lake water, oxygen Corrosivity of combustion gases (Halogenfree) according to VDE08 part7/ DINEN507/ IEC075 (equivalent DINVDE07 part83 Behaur in fire no flame propagation, test according to VDE 0833, DIN EN 033/ IEC033 (equivalent DINVDE07 part80 test methodb) High flash points For laying as a fixed installation only in open or ventilated pipe systems as well as in ducts. Otherwise the mechanical properties of the silicon are reduced by the enclosed air at temperatures exceeding 90 C. Note Please complete the part number for these cables by adding the suffix for the colour required as per the list: 00 = green, 0 = black, 0 = red, 03 = blue, 0 = brown, 05 = white, 0 =, 07 = let, 08 = yellow, 09 = orange, 0 = transparent, = pink, = beige, 3 = twin colour Special cables for use in high, resp. low temperature areas. They are used mainly in the steel producing industries, in aviation industries as well as in ship building, cement, glas and ceramic factories. As this cables are halogenfree, especially suited for use in power stations. = The product is conformed with the EC LowVoltage Directive 00/95/EG. SiF/GL SiD Crosssec. AWGNo. Crosssec. AWGNo. mm kg/km kg/km mm kg/km kg/km 700 0,5,, 7,7 xx 0,,7,9, 700 0,5, 0 xx 0,8,8,7 5, ,75,8, 8 3xx 0,5,0 7, ,9 8, 7 xx 0,75, 0, ,5 3,, 3, 5xx,3, ,8,0 35, xx,5, 8, 7007, 38,0 53,5 7xx 3,,0 8, , 58,0 77, 0 8xx 3,9 38,0 5, , 9,0 9, 8 9xx, 58,0, , 5,0 98, , 0,0 303,0 SiD/GL 70 35,3 33,0 3, Crosssec. AWGNo , 80,0 577,8 mm kg/km kg/km 70 0,5, 0, ,75, 5,0 8 70,7 9, ,5 3,0, 8, ,,0 0,0 709,3 3,0 55, ,0 58,0 80,0 0 Dimensions and specifications may be changed without prior notice. (RK0) K 5

26 FZLSi / FZLS / Neon Light Cables FZLSi, blue Test voltage 0 kv Breakdown voltage min. 30 kv Ignition voltage (kv eff.) 0,5 = kv,0 = 8 kv,5 = 0 kv FZLS, red Test voltage for 5 mm ø = 5 kv for 7 mm ø = 0 kv Breakdown voltage for 5 mm ø: min. 5 kv for 7 mm ø: min. 35 kv NeonlightCable, yellow Nominal voltage 3,5 kv,,0 kv bzw. 7,5 kv Test voltage 0 kv Specific volume resistivity min. 0 Ohm x cm Minimum bending radius 7,5x cable ø Radiation resistance up to 0x0 cj/kg (up to 0 Mrad) FZLSi, blue Tinned copper stranded conductor, strand makeup see table below Silicone core insulation GI to DINVDE007 part0 Glassfibre braiding Outerjacket silicone GM to DINVDE007 part Jacket colour blue FZLS, red Tinned copper conductor, 9x0,5mm ø Silicone core insulation GI to DINVDE007 part0 Jacket colour redbrown Neonlightcable, yellow in adapted to DINVDE050 part and part5 Tinned copper stranded conductor 30x0,5mm ø Silicon core insulation GI to DINVDE007 part0 Jacket colour yellow Neonlightcable, yellow Halogenfree according to VDE08 part7/ DINEN507/ IEC075 (equivalent DINVDE07 part83) No flame propagation according to DINVDE08 part5/ EN505/ IEC033 (equivalent DINVDE07 part80 test methodb) No formation of corrosive gases Low smoke density Very good weather resistance Note AWG sizes are approximate equivalent values. The actual crosssection is in. FZLSi, blue This ignition cable is suitable for use at high and extremely alternating ambient temperatures up to +80 C. s include engine manufacturing, valve manufacturing and heating technology. As protection against mechanical damages a glass fibre braiding and a silicone sheath covers the core insulation. FZLS, red This ignition cable is suitable for use at high and extremely alternating ambient temperatures up to +80 C. s include the lamp and lighting industry and cooling and airconditioning technology. Neonlightcable, yellow This cable is primarily suitable for use at high and extremely alternating ambient temperatures such as in the lamp and lighting industry. Protected installation is required. FZLSi ignition cable FZLS highvoltage ignition cable 5 and 0kV Part no. Core colour makeup Cond. AWGNo. Part no. Core colour makeup Cond. AWGNo. (nom. val.) n x wire Ø mm kg/km kg/km (nom. val.) n x wire Ø mm kg/km kg/km 30 blue 0,5 7x 0,3 5,0 3, redbrown 9 x 0,5 5,0 3, blue 9 x 0,5 7,5 9,5 5, redbrown 9 x 0,5 7,0 0, blue,5 8 x 0, 8,5, 88,0 neon light cables (neon cable) 3,5kV,,0kV and 7,5kV Part no. Core colour makeup Cond. AWGNo. (nom. val.) n x wire Ø mm kg/km kg/km 37 ye,5 30 x 0,5,, 3,0 38 ye,5 30 x 0,5,, 59,0 39 ye,5 30 x 0,5 7,, 75,0 K Dimensions and specifications may be changed without prior notice. (RK0) K

27 HELUFLON FEPY fluorinated polymeric materials, single core, 00 C to +05 C Fluorinated polymeric insulation FEP (Fluorethylenepropylene) Temperature range 00 C to +05 C (up to +30 C for short time) Nominal voltage 00 V Test voltage 500 V Insulation resistance min. GOhm x km Minimum bending radius flexing 0x cable ø fixed installation x cable ø Radiation resistance up to x0 cj/kg (up to Mrad) Conductor temperature range plain copper +30 C tinned copper +80 C silver pl. copper +00 C Stranded copper wire, bare, tinned, silver Makeup fine wire stranded to DINVDE095 cl.5, BS30 cl.5 and IEC08 cl.5 Core insulation FEPHELUFLON Higher insulation resistance Low dielectric loss Not flammable Min. 0 kv dielectric strength Resistant to microcultures Do not permit any fungusformation Absolute ozone resistant Absolute weather resistant Water absorption <0,0% Minimal water vapour permeability ( 0,8 mgr/cm² in hours) selfextinguishing and flame retardant according to VDE 0833, DIN EN 033/ IEC033 (equivalent DINVDE07 part80 test methodb) The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers Note AWG sizes are approximate equivalent values. The actual crosssection is in. Please complete the above partno. for the colour required using the following table: = black, = red, 3 = blue, = brown, 5 = white, = transparent, 7 = twintone, 8 = other colours Teflon cables are predominantly used for installing in control cabinets subjected to high thermal effects as well as in brickworks, heaters, kitchen fitments and measuring appliances as well as in the chemical industry. These cables are nonflammable and resistant to acids, alkalis, solvents, oil and petrol. = The product is conformed with the EC LowVoltage Directive 00/95/EG. Copper wire, tinned Copper wire, bare No.cores x AWGNo. No.cores x AWGNo. crosssec. mm kg/km kg/km crosssec. mm kg/km kg/km 55x x0,,0,35, 9_ x,5,0, 55x x0,5,,, 97_ x 3, 38,0 3, 553x x0,5, 8,0 0 98_ x, 58,0 5,9 0 55x x0,75, 9,7 8 99_ x0 5,3 9,0 5, x x,9, _ x 8,0 5,0 75,0 55x x,5,, 7,9 557x x,5,0, copper wires, silvered 558x x 3, 38,0 3, No.cores x AWGNo. 559x x, 58,0 5,9 0 crosssec. mm 50x x0 5,3 9,0 5,0 8 kg/km kg/km 5x x 8,0 5,0 75,0 0_ x0,,0,35, 07_ x0,5,,, Copper wire, bare 08_ x0,5, 8,0 0 No.cores x AWGNo. 09_ x0,75, 9,7 8 crosssec. mm 030_ x,9,7 7 kg/km kg/km 03_ x,5,, 7,9 90_ x0,,0,35, 03_ x,5,0, 9_ x0,5,,, 033_ x 3, 38,0 3, 9_ x0,5, 8,0 0 03_ x, 58,0 5,9 0 93_ x0,75, 9, _ x0 5,3 9,0 5,0 8 9_ x,9,7 7 03_ x 8,0 5,0 75,0 95_ x,5,, 7,9 Dimensions and specifications may be changed without prior notice. (RK0) K 7

28 HELUFLON PTFE5Y fluorinated polymeric materials, single core, 00V / 000V Fluorinated polymeric insulation PTFE (Polytetrafluorethylene) Design to DIN VDE 088 an IEC 073 Temperature range 90 C to +0 C (up to +300 C for short time) Nominal voltage type E = 00 V type EE = 000 V Test voltage type E = 3, kv type EE = 5 kv Insulation resistance min. GOhm x km Minimum bending radius 0x cable ø Radiation resistance up to x0 5 cj/kg (up to Mrad) Conductor temperature range plain copper +30 C tinned copper +80 C silver pl. copper +00 C nickel pl. copper +300 C Stranded copper wire, silver. Bare, tinnedor nickelplated on request Core insulation PTFEHELUFLON to DINVDE07 part Cores colour coded Outer jacket PTFEHELUFLON PTFE as per MILW 878 Higher insulation resistance Low dielectric loss Not flammable Resistant to microcultures Do not permit any fungusformation Absolute ozone resistant Absolute weather resistant Water absorption <0,0% Minimal water vapour permeability ( 0,8 mgr/cm² in hours) selfextinguishing and flame retardant according to VDE 0833, DIN EN 033/ IEC033 (equivalent DINVDE07 part80 test methodb) The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers Note AWG sizes are approximate equivalent values. The actual crosssection is in. Please complete the above partno. for the colour required using the following table: = black, = red, 3 = blue, = brown, 5 = white, = transparent, 7 = twintone, 8 = other colour Conductor bare, tinned or nickel plated on request Teflon cables are predominantly used for installing in control cabinets subjected to high thermal effects as well as in brickworks, heaters, kitchen fitments and measuring appliances as well as in the chemical industry. These cables are nonflammable and resistant to acids, alkalis, solvents, oil and petrol. = The product is conformed with the EC LowVoltage Directive 00/95/EG. 00V 000V AWGNo. Crosssec. Silv. AWGNo. Crosssec. Silv. mm kg/km kg/km kg/km mm kg/km kg/km kg/km 5x 3 0,03 0,7 0, 0,03 0,38 53x 3 0,03,00 0, 0,03 0, 5x 30 0,0 0,8 0, 0,0 0,59 53x 30 0,0,07 0, 0,0 0,5 53x 8 0,09 0,89 0,9 0,0 0,93 533x 8 0,09, 0,9 0,0,0 5x 0, 0,99, 0,07,7 53x 0,,, 0,07,5 55x 0, 0,99, 0,09,58 535x 0,,, 0,09,8 5x 0,,,3 0,07,3 53x 0,,37,3 0,07, 57x 0,,,3 0,3 537x 0,,37,3 0,3,5 58x 0,35,7 3,5 0,0 3,8 538x 0,35,5 3,5 0,0 3,85 59x 0,38,7 3,5 0,7 3,99 539x 0,38,5 3,5 0,7, 50x 0 0,57,7 5, 0,,0 50x 0 0,57,7 5, 0,,3 5x 0 0,57,7, 0,8, 5x 0 0,57,7, 0,8,9 5x 8 0,90,7 0, 9,5 5x 8 0,90,00 0, 0,5 53x 8 0,95,7 0,7 0, 53x 8 0,95,00 0,7 3,5 5x,3,0 3,5 0,9,9 5x,3, 3,5 0,9,38 55x,9,0 8,0 0,38 0,3 55x,9,7 8,0 0,38 33,95 K Dimensions and specifications may be changed without prior notice. (RK0) K 8

29 HELUTHERM 00 Insulation class C Special core insulation Mono or multi coloured Temperature range 0 C to +00 C operating temperature (up to +50 C for short time) Nominal voltage 500 V Test voltage 000 V Minimum bending radius 5x cable ø Radiation resistance up to x0 0 cj/kg (up to x0 Mrad) Stranded nickel conductor Overlapping with special heatresistant impregnation These cables have very good electronic, chemical and radiation resistant properties Note AWG sizes are approximate equivalent values. The actual crosssection is in. Also available with additional Kapton film at extra cost. The wide temperature range offered by this cable type makes it especially suited for use in the aviation and aerospace industries, for atomic power stations and in the steel making and chemical industries. = The product is conformed with the EC LowVoltage Directive 00/95/EG. 0,5 0,75, Conductor construction mm x 0, x 0, 3 x 0, 30 x 0,5 50 x 0,5 5 x 0,3 8 x 0,3 x 0,3 x 0,3 9 x 0, 7 x 0, 39 x 0, 30 x 0,5 85 x 0,5 08 x 0,5 75 x 0,5 9 x 0,5 x 0,5,,,7,8 3,,5,9 5,8 7,,5,7,0 8,0 9,0,0,0 7,0 Nickel kg/km,,0 38,0 58,0 9,0 5,0 0,0 33,0 80,0 7,0 9,0 5,0 0,0 77,0 30,0 black gnye blue Dimensions and specifications may be changed without prior notice. (RK0) brown red white ye Beige pink og col trans K 9

30 HELUTHERM 00 / 00ES halogenfree / highgrade steel braiding Special core insulation for high temperatures Temperature range 0 C to +00 C Permissible temperature +00 C to +00 C (up to +00 C for short time) Nominal voltage 500 V Test voltage 500 V Minimum bending radius 5x cable ø HELUTHERM 00 Stranded nickel conductor (ASTM B 355) Doubleinsulated glassfibre braiding, impregnated with silicone Braiding of special mineral fibres and additional impregnation with silicone HELUTHERM 00ES As per above Additional braided highgrade steel, coverage 80% Asbestos and cadmiumfree Note AWG sizes are approximate equivalent values. The actual crosssection is in. HELUTHERM 00 cables are used in applications where extremely high connecting and ambient temperatures occur, e.g. in iron and steel works, rolling mills, foundries, glass and ceramic plants, in power construction as well as for wiring resistances in electrical heating equipment, furnaces and in thermoplastic forming. Good characteristics in the presence of moisture and chemical effects. HELUTHERM 00ES The robust braiding of highgrade steel protects the cable from aggressive atmospheres and mechanical stresses. The highgrade braiding also gives this cable an attractive appearance. The braided screen can also be used for earthing purposes. = The product is conformed with the EC LowVoltage Directive 00/95/EG. HELUTHERM 00 No.cores x crosssec x 0,5 x 0,5 x 0,75 x x,5 x x x x 0 x x 5 x 35 x 50 HELUTHERM 00ES No.cores x crosssec x 0,5 x 0,75 x x,5 x x x x 0 x x 5 x 35 x 50 Conductor construction x 0,3 7x 0,3 x 0,3 x 0,3 x 0,3 35 x 0,3 5 x 0,3 8 x 0,3 0 x 0,3 8 x 0,3 35 x 0,3 95 x 0,3 707 x 0,3 Conductor construction 7x 0,3 x 0,3 x 0,3 x 0,3 35 x 0,3 5 x 0,3 8 x 0,3 0 x 0,3 8 x 0,3 35 x 0,3 95 x 0,3 707 x 0,3 mm,0,3,,8 3, 3,7,5,0 8,0 9, 0,8 3,0 3,5 mm 3, 3,5 3,7,, 5,,9 8,9 0,0,7 5, 5, Linear resistance at 0 C Ohm / km , 8,8 5,5 3,5,5 Linear resistance at 0 C Ohm / km , 8,8 5,5 3,5,5 Max. permiss. current carrying capacity at +00 C (A),5,5 5, , Max. permiss. current carrying capacity at +00 C (A),5 5, , Nickel kg/km Nickel kg/km,,,0 38,0 58,0 9,0 5,0 0,0 33,0 80,0,,0 38,0 58,0 9,0 5,0 0,0 33,0 80,0 kg/km kg/km 9,5,5 5,0 7,8,0 3,0 5,5 77,0 50,0 5,0 30,0 0,0 00,0,0 9,0 38,0,0 5,0 78,0,0 98,0 8,0 0,0 53,0 97,0 AWGNo. AWGNo K Dimensions and specifications may be changed without prior notice. (RK0) K 30

31 HELUTHERM 800 / 800ES halogenfree / highgrade steel braiding Special core insulation for high temperatures Temperature range 0 C to +750 C Permissible temperature +00 C to +800 C (up to +00 C for short time) Nominal voltage 500 V Test voltage 000 V Minimum bending radius 5x cable ø HELUTHERM 800 Stranded nickel conductor Doubleinsulated glassfibre braiding, impregnated with silicone Braiding of special mineral fibres and additional impregnation with silicone HELUTHERM 800ES As per above Additional braided highgrade steel, coverage 80% Asbestos and cadmiumfree Note AWG sizes are approximate equivalent values. The actual crosssection is in. HELUTHERM 800 cables are used in applications where extremely high connecting and ambient temperatures occur, e.g. in iron and steel works, rolling mills, foundries, glass and ceramic plants, in power construction as well as for wiring resistances in electrical heating equipment, furnaces and in thermoplastic forming. Good characteristics in the presence of moisture and chemical effects. HELUTHERM 800ES The robust braiding of highgrade steel protects the cable from aggressive atmospheres and mechanical stresses. The highgrade braiding also gives this cable an attractive appearance. The braided screen can also be used for earthing purposes. = The product is conformed with the EC LowVoltage Directive 00/95/EG. HELUTHERM 800 No.cores x crosssec x 0,5 x 0,5 x 0,75 x x,5 x x x x 0 x x 5 x 35 x 50 HELUTHERM 800ES No.cores x crosssec x 0,5 x 0,75 x x,5 x x x x 0 x x 5 x 35 x 50 Conductor construction x 0,3 7x 0,3 x 0,3 x 0,3 x 0,3 35 x 0,3 5 x 0,3 8 x 0,3 0 x 0,3 8 x 0,3 35 x 0,3 95 x 0,3 707 x 0,3 Conductor construction 7x 0,3 x 0,3 x 0,3 x 0,3 35 x 0,3 5 x 0,3 8 x 0,3 0 x 0,3 8 x 0,3 35 x 0,3 95 x 0,3 707 x 0,3 mm,,3,9 3, 3, 3,7,5 5,9 8,0 9,0 0, 3,,0 mm 3,5 3,8,,5,9 5,8 7,3 9, 0,5, 5,5, Dimensions and specifications may be changed without prior notice. (RK0) Linear resistance at 0 C Ohm / km , 8,8 5,5 3,5,5 Linear resistance at 0 C Ohm / km , 8,8 5,5 3,5,5 Max. permiss. current carrying capacity at +700 C (A) Max. permiss. current carrying capacity at +700 C (A) Nickel kg/km Nickel kg/km,,,0 38,0 58,0 9,0 5,0 0,0 33,0 80,0,,0 38,0 58,0 9,0 5,0 0,0 33,0 80,0 kg/km kg/km 0,,0,0 9,0,5 38,8 57,0 8,0 5,0 0,0 370,0 90,0 5,0 3,0 3,0 0,0 7,0 59,0 8,0 8,0 09,0 98,0 5,0 59,0 50,0 AWGNo. AWGNo K 3

32 HELUTHERM 00 / 00ES halogenfree / highgrade steel braiding Special core insulation for high temperatures Temperature range 70 C to +000 C Permissible temperature +800 C to +00 C (up to +00 C for short time) Nominal voltage 500 V Test voltage 000 V Minimum bending radius 5x cable ø HELUTHERM 00 Stranded nickel conductor Doubleinsulated glassfibre braiding, impregnated with silicone Braiding of special mineral fibres and additional impregnation with silicone HELUTHERM 00ES As per above Additional braided highgrade steel, coverage 80% Asbestos and cadmiumfree Note AWG sizes are approximate equivalent values. The actual crosssection is in. HELUTHERM 00 cables are used in applications, where extremely high connecting and ambient temperatures occur, e.g. in iron and steel works, rolling mills, foundries, glass and ceramic plants, in furnace and power plant construction as well for wiring resistances in electrical heating equipment, furnaces and in thermoplastic forming. Good characteristics in the presence of moisture and chemical effects. HELUTHERM 00ES The robust braiding of highgrade steel protects the cable from aggressive atmospheres and mechanical stresses. The highgrade braiding also gives this cable an attractive appearance. The braided screen can also be used for earthing purposes. = The product is conformed with the EC LowVoltage Directive 00/95/EG. HELUTHERM 00 No.cores x crosssec x 0,5 x 0,75 x x,5 x x x x 0 x x 5 x 35 x 50 HELUTHERM 00ES No.cores x crosssec x 0,5 x 0,75 x x,5 x x x x 0 x x 5 x 35 x 50 Conductor construction 7x 0,3 x 0,3 x 0,3 x 0,3 35 x 0,3 5 x 0,3 8 x 0,3 0 x 0,3 8 x 0,3 35 x 0,3 95 x 0,3 707 x 0,3 Conductor construction 7x 0,3 x 0,3 x 0,3 x 0,3 35 x 0,3 5 x 0,3 8 x 0,3 0 x 0,3 8 x 0,3 35 x 0,3 95 x 0,3 707 x 0,3 mm,3,,8 3, 3,7,5 5,9 8,0 9,0 0, 3,,5 mm 3, 3,8,,7 5,0,0 7,5 9,7 0,9,9 5,7,7 Linear resistance at 0 C Ohm / km , 8,8 5,5 3,5,5 Linear resistance at 0 C Ohm / km , 8,8 5,5 3,5,5 Max. permiss. current carrying capacity at +700 C (A) Max. permiss. current carrying capacity at +700 C (A) Nickel kg/km Nickel kg/km,,0 38,0 58,0 9,0 5,0 0,0 33,0 80,0,,0 38,0 58,0 9,0 5,0 0,0 33,0 80,0 kg/km kg/km,3, 9,8 7,5 39,8 58,0 83,0 0,0,0 37,0 95,0 5,0,0 3,0,0 53,0,0 87,0 0,0 8,0 3,0 53,0 593,0 70,0 AWGNo. AWGNo K Dimensions and specifications may be changed without prior notice. (RK0) K 3

33 Earth Conductors ESUY and ESY ESUY (H00VD) ESUY (H00VD) For these cable types no nominal voltages Earthing cable of braid wires over core Bare copper, extra fine wire conductors, are mentioned, as these are: only used for strands in adapted to DINVDE083 part3, high flexible earthing performances and EN38 Conductor resistance at 0 C Braiding of bare copper wires over the stranded copper conductor For further requirements see European Norm EN30 and DINVDE083 part00: according DINVDE083 part3 PVCjacket, transparent (glass clear), Live working Portable equipment for Temperature range 5 C to +70 C compound type TM according DINVDE08 part earthing and earthing Test voltage 000 V ESY Note Spark test (during winding) to V 50 to V 95 to V Bare copper, fine wire conductors AWG sizes are approximate equivalent values. The actual crosssection is in. Insulation resistance min. 0 MOhm x km Minimal bending radius x cable ø ESY Earthing cable in adapted to DINVDE083 part3 and EN38 for further technical datas from conductor resistance see above ESUY (H00VD) Copper conductors of stranded wires PVCjacket, transparent (glass clear), compound type TM according DINVDE08 part ESUY (H00VD) ESY These high flexible earth conductors are used for earthing of portable equipment and shortcircuiting. These cables specially perform a protective function in repair live working of high voltage power supply company as EVU, in railway systems, failing current equipment, alternating current systems and in networks of transmission and distribution. Because of that these are designated as safety cables. These earthing cables offer special characteristics with low s, high flexibility to a wide temperature range and the behar in high temperature. The protective sheath over conductor assures the essential function for protection against the mechanical and chemical stresses. Type ESUY (HOOVD), high flexible Crosssec. Cond. makeup n x wire Ø Type ESY, flexible Crosssec x 0,07 39 x 0, 80 x 0, 383 x 0, 898 x 0, 00 x 0, 5300 x 0, 95 x 0, 3580 x 0, 3000 x 0, Cond. makeup n x wire Ø 55 x 0, 798 x 0, 0 x 0, 7 x 0, 5 x 0, 3087 x 0, 38 x 0, 80 x 0, Dimensions and specifications may be changed without prior notice. (RK0) mm 8,3 9,5, 3, 5, 7, 9,8 3,, 30, mm 8, 9,8, 3,8, 8, 0, 3,0 kg/km 9,0 80,0 5,0 585,0 80,0 090,0 30,0 50,0 50,0 750,0 kg/km 55,0 0,0 33,0 80,0 7,0 9,0 5,0 0,0 kg/km 30,0 335,0 75,0 70,0 905,0 0,0 505,0 90,0 390,0 3090,0 kg/km 85,0 70,0 390,0 575,0 80,0 080,0 30,0 80,0 AWGNo. /0 3/0 /0 300 kcmil 350 kcmil 500 kcmil AWGNo. /0 3/0 /0 300 kcmil K 33

34 H0ND / E 00 V, VDE approved, welding cable Harmonized welding cable with rubber Plain copper conductors (on request tinned Test according to VDE 0833, DIN jacket, according to DINVDE08 part or HD.S conductor available), extra fine stranded to DINVDE095, BS30, IEC08 and EN 033/ IEC033 (equivalent DINVDE07 part80 test methodb) Conductor resistance HD383 Oil resistant to DIN EN 08 according to HD383 cl. Separator over conductor The cable also maintains its high flexibilty Conductor resistance factor at 0 C see Technical Informations Neoprene outer jacket, chlorinated rubber compound EM5 under the effect of ozone, light, oxygen, inert gas, oil or petrol Temperature range Outer sheath black flexing 5 C to +80 C Without greenyellow marking Note fixed installation 0 C to +80 C No. wires = Gauiding value, the number of Admissible working temperature individual wires are without obligation. at conductor +85 C Nominal voltage U0/U 00/00 V Test voltage 000 V For use between the welding generator and the handelectrode and the workpiece. For use in the automobile industry, in shipbuilding, in transport and conveyor systems, tool making machinery, welding robots etc. These cables retain their high flexibility even under influence of ozone, light, oxygen, protective gases, oil and petrol. The robust construction makes these cables resistant to both to cold and the heat as well as to flames. They are suitable for use in open spaces and in dry and damp conditions. = The product is conformed with the EC LowVoltage Directive 00/95/EG. H0ND: Cables with standard flexibility, bending radius: x CableØ No.cores x No.wires x Sheat crosssec. single wire Ø Nominal value min. max. mm mm mm kg/km 300 x0 30 x 0, 7,7 9,7 300 x 5 x 0, 8,8, x5 800 x 0, 0,,7 300 x35 0 x 0,,, 3005 x50 00 x 0,, 3,,5 300 x70 0 x 0,, 5,3 9, 3007 x95 30 x 0,, 7,, 3008 x0 x 0,5,8 9,, x50 75 x 0,5 3,, 303 x85 9 x 0,5 3, 3, 8, x0 5 x 0,5 3, 5,0 9,5 H0NE: Cables with extreme high flexibility, bending radius: 0 x CableØ No.cores x No.wires x Sheat crosssec. single wire Ø Nominal value min. max. mm mm mm kg/km 303 x0 5 x 0,5,, 7, x 903 x 0,5, 7,3 9, 303 x5 07 x 0,5, 8, 0, x35 97 x 0,5, 9,8,3 303 x x 0,5,5, x x 0,5,5 3, 7, x x 0,5,8 5, 9, x0 389 x 0,,8, 309 x x 0,,8 8,8 3,5 300 x x 0,,8 0, 5,5 9,0 5,0 0,0 33,0 80,0 7,0 9,0 5,0 0,0 77,0 30,0 9,0 5,0 0,0 33,0 80,0 7,0 9,0 5,0 0,0 77,0 kg/km 35,0 05,0 30,0 0,0 58,0 798,0 05,0 30,0 0,0 9,0 50,0 kg/km 9,0 8,0 70,0 33,0 58,0 7,0 0,0 90,0 305,0 5,0 AWGNo. AWGNo. 8 /0 3/0 /0 300 kcmil 350 kcmil 500 kcmil 8 /0 3/0 /0 300 kcmil 350 kcmil K Dimensions and specifications may be changed without prior notice. (RK0) K 3

35 NSGAFÖU 3kV Special RubberInsulated Cable, VDE approved, shortcircuit up to 000V Special rubberinsulated single core cables to DINVDE050 part0 Temperature range flexing 5 C to +80 C fixed installation 0 C to +80 C Permissible operating temperature at conductor +90 C Nominal voltage U0/U,8/3 kv Max. permissible operating voltage for three and onephase alternating current operation U0/U,/3, kv, for direct current operation U0/U,7/5, kv Test voltage kv Minimum bending radius 5x cable ø Tinned copper, fine wire conductors, bunch stranded to DINVDE095 cl.5 and IEC08 cl.5 EPRinsulation, compound type 3GI3 to DINVDE007 part0 Polychloroprene outer jacket oil resistant, abrasion resistance Colour black or red Oil resistant Test to DINVDE073 part8 Behaur in fire Test according to VDE 0833, DIN EN 033/ IEC033 (equivalent DINVDE07 part80 test methodb) Considered as being shortcircuit safe and inherently earthfaultproof are those operating materials and conducting assemblies where because of suitable measures and/or means applied, neither a short circuit nor a short to ground is to be expected under operating conditions which are in accordance with those specified for the intended application. Note Version in kv available on request. Particularly suitable for protection against short circuits in laying and for inherently earthfaultproof routing in rail vehicles and omnibuses. Also suitable for laying in dry environments. No.cores x crosssec. x,5 x x x x0 x x5 x35 mm kg/km,,0 38,0 58,0 9,0 5,0 0,0 33,0 kg/km,0 7,0 95,0 0,0 90,0 70,0 0,0 90,0 AWGNo. No.cores x crosssec. x50 x70 x95 x0 x50 x85 x0 x300 mm kg/km 80,0 7,0 9,0 5,0 0,0 77,0 30,0 880,0 kg/km 50,0 900,0 00,0 50,0 800,0 00,0 50,0 350,0 AWGNo , , , ,5 / ,0 385,0 3/ , ,0 / , ,0 300 kcmil ,0 385,0 350 kcmil , ,5 500 kcmil 38508, ,0 00 kcmil Dimensions and specifications may be changed without prior notice. (RK0) K 35

36 NSHXAFö 3kV halogenfree Special RubberInsulated Cable, VDE approved, shortcircuit up to 000V Special rubber core cable acc. to EDINVDE050 Teil0 Temperature range flexing 5 C to +70 C fixed installation 0 C to +90 C Permissible operating temperature at conductor +90 C Nominal voltage U0/U,8/3 kv Highest permissible operating voltage in threephase and onephase a.c. systems U0/U,/3, kv in d.c. systems U0/U,7/5, kv Test voltage kv Minimum bending radius flexing 0x cable ø fixed x cable ø Bare or tinnedcopper conductor, fine wire to DINVDE095 cl.5, BS30 cl.5 and/or IEC08 cl.5 EPRinsulation, 3GI3 acc. to DINVDE007 part0 Halogenfree, polymer sheath GM3 acc. to DINVDE007 part Colour black Tests Corrosiveness of corrosive gases acc. to VDE08, part7/ DINEN507/ IEC075 (as per DINVDE07, part83) Smoke density acc. to DINVDE08, part8 HD0, EN508+/ IEC03+, BS7 part+ (as per DINVDE07, part8) Oil resistant acc. to DINVDE073 part8 Behaur in fire: Test acc. to VDE 0833, DIN EN 033/ IEC033 (equivalent DINVDE07 part80 test methodb) Particularly suitable for protection against short circuits in laying and for inherently earthfaultproof routing in rail vehicles and omnibuses. Also suitable for laying in dry environments. In switching units and distributors, they are considered to be short circuit and inherently earth proof to 000 V. Note: Considered as being shortcircuit safe and inherently earthfaultproof are those operating materials and conducting assemblies where because of suitable measures and/or means applied, neither a short circuit nor a short to ground is to be expected under operating conditions which are in accordance with those specified for the intended application. No.cores x crosssec. x,5 x x x x0 x x5 x35 mm kg/km,,0 38,0 58,0 9,0 5,0 0,0 33,0 kg/km,0 7,0 95,0 0,0 90,0 70,0 0,0 90,0 AWGNo. No.cores x crosssec. x50 x70 x95 x0 x50 x85 x0 x300 mm kg/km 80,0 7,0 9,0 5,0 0,0 77,0 30,0 880,0 kg/km 50,0 900,0 00,0 50,0 800,0 00,0 50,0 350,0 AWGNo ,9 3855,5 3858, 385,3 3859, , 3/ , ,0 / , ,8 300 kcmil 385 9, kcmil 3853, , 500 kcmil 385 3, ,3 00 kcmil K Dimensions and specifications may be changed without prior notice. (RK0) K 3

37 KOMPOSPEED 00 / 00C 0,/kV doubleinsulated, halogenfree, special single cores for drag chains, EMCpreferred type Special drag chain single cores for high mechanical stress, adapted to DINVDE08 part3 Temperature range flexing 30 C to +90 C fixed installation 0 C to +00 C zulässige Betriebstemperatur am Leiter +90 C Nominal voltage U0/U 00/000 V Test voltage 3000 V Insulation resistance min. 0 MOhm x km Minimum bending radius KOMPOSPEED 00 flexing installation 5x cores ø fixed installation 3x cores ø KOMPOSPEED 00C flexing installation 7,5x cores ø fixed installation x cores ø KOMPOSPEED 00 Tinned copper, extra fine wire conductors, bunch stranded to DINVDE095 cl., col., BS30 cl. and IEC08 cl.. Core insulation of special thermoplastic polymer, natural coloured. Core insulation of special polyolefine, black (RAL9005) KOMPOSPEED 00C Structure as above up to. core insulation Screen of tinned cubraid, coverage 85%. coreinsulation of special polyolefine, black (RAL9005) Very good oil resistant Halogen free Abrasion resistant Resistant to Hydrofluoric acid Hydrochloric acid Diluted sulfuric acid Coolants Microbes UVradiation Weather The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers Note AWG sizes are approximate equivalent values. The actual crosssection is in. The special single cores are used for permanent flexible applications in machineries, machine tools, composting appliances and sewagetreatment plants, animal stalls and greenhouses and used for permanent flexible application for movable automated machinery parts and multishift operation as well as in open air. These cables are installed for flexible use with free movements without tensile stress or forced movements and suitable for application in drag chains. The selected tinned copper wire conductor and tinned copper wire braid permit the installation in aggressive environments as well as hydrogen sulfide, ammonia and sulfur dioxide. KOMPOSPEED 00C These screened cables are particularly suitable for the interferencefree trans mission in instrumentation and control engineering applications (electromagnetic compatibility). EMC = Electromagnetic compatibility. For application as a protective core, the ends are to be identified with greenyellow shrinkon tubes. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. = The product is conformed with the EC LowVoltage Directive 00/95/EG. KOMPOSPEED 00 KOMPOSPEED 00C No.cores x AWGNo. No.cores x AWGNo. crosssec. mm kg/km kg/km crosssec. mm kg/km kg/km 088 x,5 58,0 83,0 0 0 x 7,3 7,0 0, x0 8, 9,0 3, x0 9,,0 8, x 9,5 5,0 88,0 08 x 0, 80,0 7,0 09 x5, 0,0 8,0 09 x5, 8,0 3,0 09 x35 3,0 33,0 0,0 00 x35, 38,0 8,0 093 x50 5, 80,0 53,0 0 x50 7,0 535,0 58,0 09 x70 7,0 79,0 /0 0 x70 9, 750,0 8,0 /0 095 x95 0,0 9,0 09,0 3/0 03 x95,8 00,0 90,0 3/0 09 x0,0 5,0 0,0 /0 0 x0 3,8 0,0 00,0 /0 097 x50 3,8 0,0 50,0 300 kcmil 05 x50,0 570,0 70,0 300 kcmil 098 x85, 77,0 93,0 350 kcmil 0 x85 8,8 9,0 0,0 350 kcmil 500 x0 3,0 70,0 850,0 Dimensions and specifications may be changed without prior notice. (RK0) K 37

38 K HELUTRAIN 3GKW HELUTRAIN GKW Photo: fotolia.com Train Cable K 38

39 HELUTRAIN 3GKW TrainCable, robust special single core, halogenfree, 0,/kV, meter marking Temperature resistant specialinsulated wire Temperature range flexing 35 C to +90 C fixed installation 5 C to +0 C Shortcircuit temperature +50 C Nominal voltage U0/U 0,/ kv (AC) U0/U 0,9/,8 kv (DC) Test voltage 3,5 kv Minimum bending radius fixed installation for cableø to 0 mm 3 xcable ø > 0 mm xcable ø flexing for cableø to 0 mm 5 xcable ø > 0 mm xcable ø Tinned copper, fine wire conductors, conform to DINVDE095 cl.5 and IEC08 cl.5 Core insulationfrom Polyolefin Copyolymer, crosslinked Colour or greenyellow Tests Flame test to VDE 08part, BS 0part 3/ DIN EN 50/ IEC 0333 (conforms todin VDE 07 Teil 80test methodc) Flame retardant to DIN VDE 0833, DIN EN 033, IEC 033 Corrosiveness of combustion gases to VDE 08part 7/ DIN EN 507/ IEC 075 (conforms todin VDE 07part 83) Halogenfree to VDE 08 part 7/ DIN EN 507/ IEC 075 (conforms to DIN VDE 07 part 85) Smoke density to VDE 08 part 8 u.,test methodc, IEC 03/03, HD 0and BS 7 part and (conforms todin VDE 07part 8) Oil and gasoline resistant to EN Ozon resistant to EN Low fire load (DIN 5900) No fluor (EN 08) Resistant to mechanical influences in rough environmental conditions Good chemical durability with simultaneous high fire safety Reduction of toxic combustion gases and the spread of the fire source in case of fire increases protection against personal injury and property damage The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers HELUTRAIN 3 GKW train cable arehalogenfree and suitable for fixed and protected installation inrough environmental conditions inside and outside of rail vehicles. For connecting fixed and moving parts. Due to the flexibility and the small outer diameter suitable for fixed installation in small bending radii. =The product conforms to the EG LowVoltage Directive 00/95/EG. Core colour Core colour greenyellow No.cores x crosssec. mm kg/km kg/km AWGNo. No.cores x crosssec. mm kg/km kg/km AWGNo. 59 x0,5,0 9,0 537 x0,5,0 9,0 595 x0,75,, x0,75,,0 59 x,,0 537 x,,0 597 x,5,7,, x,5,7,,0 598 x 3,,0 3,0 537 x 3,,0 3,0 599 x 3,9 38,, x 3,9 38,,0 59 x, 57, 8, x, 57, 8,0 597 x0 5,5 9,0, x0 5,5 9,0,0 598 x 7, 5,0, x 7, 5,0,0 599 x5 8, 0,0 50, x5 8, 0,0 50, x35 9,8 33,0 350, x35 9,8 33,0 350,0 593 x50,0 80,0 500, x50,0 80,0 500,0 593 x70, 7,0 90, x70, 7,0 90, x95 5, 9,0 90, x95 5, 9,0 90,0 593 x0 7, 5,0 80, x0 7, 5,0 80, x50 0,3 0,0 0, x50 0,3 0,0 0,0 Dimensions and specifications may be changed without prior notice. (RK0) K 39

40 HELUTRAIN GKWAXplus TrainCable, robust special single core, halogenfree,,8/3kv, meter marking Temperature range Fixed installation: 0 C to +0 C Flexing: 35 C to +90 C Short circuit: +00 C Nominal voltage U0/U AC,8/3 kv U0/U DC,7kV Test voltage,5 kv AC Minimum bending radius < 0 mm fixed installation > 5 x D flexing > 7 x D > 0 mm fixed installation > x D flexing > 8 x D Tinned copper conductor, fine wire stranded according to DIN VDE 095 cl. 5, BS 30 cl. 5 or IEC 08 cl. 5 Core insulation of crosslinked polyolefin copolymer Outer jacket cross linked Elastomer Jacket colour: black Tests Flame test to VDE 08part, BS 0part 3/ DIN EN 50/ IEC 0333 (conforms todin VDE 07 Teil 80test methodc) Flame retardant to DIN VDE 0833, DIN EN 033, IEC 033 Corrosiveness of combustion gases to VDE 08part 7/ DIN EN 507/ IEC 075 (conforms todin VDE 07part 83) Halogenfree to VDE 08 part 7/ DIN EN 507/ IEC 075 (conforms to DIN VDE 07 part 85) Smoke density to VDE 08 part 8 u.,test methodc, IEC 03/03, HD 0and BS 7 part and (conforms todin VDE 07part 8) No toxic gases (EN 50305) Oil and gasoline resistant to EN Ozon resistant to EN Low fire load (DIN 5900) No fluor (EN 08) High voltage resistance and mechanical influences in rough environmental conditions Resistant to mechanical influences in rough environmental conditions Good chemical durability with simultaneous high fire safety Reduction of toxic combustion gases and the spread of the fire source in case of fire increases protection against personal injury and property damage The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers For fixed installation inside and outside of unprotected rail cars and buses. For connecting fixed and moving parts. Suitable for wiring of switchboards, distribution boards, power converters, electrical panels and blocks, resistor and brake blocks. No.cores x crosssec. x,5 x x x x0 x x5 x35 mm kg/km,,0 38, 57, 9,0 53, 0,0 33,0 kg/km,0 3,0 53,0 7,0 8,0 8,0 7,0 379,0 AWGNo. No.cores x crosssec. x50 x70 x95 x0 x50 x85 x0 mm kg/km 80,0 7,0 9,0 5,0 0,0 77,0 30,0 kg/km 53,0 79,0 90,0 03,0,0 80,0 38,0 AWGNo. 59 3, 593 3, 593,0 5933,0 59, , , ,0 59,5 593, ,7 5937, 598 0, 5938,8 599,5 K Dimensions and specifications may be changed without prior notice. (RK0) K 0

41 Vehicle Cable FLY one colour / two colour (old type FLK), according to DIN ISO 7 Special PVC core insulation Bare copper conductor, soft annealed Oil and fuel resistant as per DINISO7 Temperature stability electrolytic copper ECu58F according part (3000 h) 5 C to +90 C to DIN0500 part (the mechanical Nominal voltage up to V requirements valid for unprocessing single Note Test voltage kv (effective value) wires) Minimum quantities Breakdown voltage Copper conductor fine wire stranded as Per crosssection and colour combination: 5 kv (effective value) per DINISO7 part3 colour Specific volume resistance PVC core insulation 0,5 to = 3 km min. 0 9 Ohm x mm For threecolour combinations we produce,0 to 5 = km only on request 3colour 0,5 to = 5 km,0 to 5 = 3 km AWG sizes are approximate equivalent values. The actual crosssection is in. PVC insulated single core cables are used for vehicle constructions. one colour min. max. 0,5,0,3 0,75,,,7,5,7 3,0 3,3 3,,0,, 5,0 0,0,5 7,0 8,3 5 9, 0, 35 0,8, 50 3,5 70,5 5,5 kg/km,,0 38, 57, 9,0 5,0 0,0 33,0 80,0 7,0 kg/km 9,0,0 5,0 0,0 3,0 8,0 8,0 7,0 89,0 88,0 38,0 50,0 7,0 black white Dimensions and specifications may be changed without prior notice. (RK0) blue og brown green red pink ye K

42 Vehicle Cable FLY one colour / two colour (old type FLK), according to DIN ISO 7 two colour min. max. 0,5,0,3 0,75,,,7,5,7 3,0 3,3 3,,0,, 5,0 0,0,5 7,0 8,3 5 9, 0, 35 0,8, 50 3,5 70,5 5,5 kg/km,,0 38, 57, 9,0 5,0 0,0 33,0 80,0 7,0 kg/km 9,0,0 5,0 0,0 3,0 8,0 8,0 7,0 89,0 88,0 38,0 50,0 7,0 wh/gy wh/rd wh/bn wh/bu wh/bk ye/gy ye/rd ye/bn ye/bu yellow/back two colour min. max. 0,5,0,3 0,75,,,7,5,7 3,0 3,3 3,,0,, 5,0 0,0,5 7,0 8,3 5 9, 0, 35 0,8, 50 3,5 70,5 5,5 kg/km,,0 38, 57, 9,0 5,0 0,0 33,0 80,0 7,0 gy/gn kg/km 9,0,0 5,0 0,0 3,0 8,0 8,0 7,0 89,0 88,0 38,0 50,0 7, gy/rd gy/bn gy/bk gn/wh gn/gy gn/bn gn/bu green/black K Dimensions and specifications may be changed without prior notice. K

43 Vehicle Cable FLY one colour / two colour (old type FLK), according to DIN ISO 7 two colour min. max. 0,5,0,3 0,75,,,7,5,7 3,0 3,3 3,,0,, 5,0 0,0,5 7,0 8,3 5 9, 0, 35 0,8, 50 3,5 70,5 5,5 two colour 0,5 0,75, min. max.,0,3,,,7,7 3,0 3,3 3,,0,, 5,0,0,5 7,0 8,3 9, 0, 0,8, 3,5,5 5,5 kg/km,,0 38, 57, 9,0 5,0 0,0 33,0 80,0 7,0 kg/km,,0 38, 57, 9,0 5,0 0,0 33,0 80,0 7,0 kg/km 9,0,0 5,0 0,0 3,0 8,0 8,0 7,0 89,0 88,0 38,0 50,0 7,0 rd/wh kg/km 9,0,0 5,0 0,0 3,0 8,0 8,0 7,0 89,0 88,0 38,0 50,0 7,0 Dimensions and specifications may be changed without prior notice. rd/ye bu/wh rd/gy bu/ye rd/gn bu/gn rd/bu bu/rd rd/bk bk/wh bn/wh bk/ye bn/ye bn/gn bk/gn bn/bk bk/rd K 3

44 Vehicle Cable FLRY FLRYType A (FLKR) / Type B (FLKD) Special PVC core insulation Bare copper conductor, soft annealed Oil and fuel resistant as per DINISO7 Temperature stability electrolytic copper ECu58F according part (3000 h) 0 C to +05 C to DIN0500 part (the mechanical Special characteristics Nominal voltage up to V Test voltage kv (effective value) requirements valid for unprocessing single wires) Stranded copper conductor bare, Place and saving by using the reduced insulation wall thickness. Requirements and tests Breakdown voltage conductor makeup as per DIN755 As per DIN 755 part 5 5 kv (effective value) Type A: Conductor makeup symmetrical Specific volume resistance Type B: Conductor makeup Note min. 0 9 Ohm x mm unsymmetrical Indication for order Type A = Conductor makeup symmetrical Special PVC core insulation Please mention the core colour and colour (++), number of single wires are odd combination clearly to your order, number; a single wire laying at the centre of the crosssection. because a reacceptance of false ordered articles is impossible. Minimum quantities Per crosssection and colour combination: colour 0,5 to = 3 km,0 to 5 = km 3colour 0,5 to = 5 km,0 to 5 = 3 km For threecolour combinations we produce only on request. AWG sizes are approximate equivalent values. The actual crosssection is in. PVC insulated single core cables are used for vehicle constructions. FLRY Type A (FLKR) min. max. 0,35,,3 0,5,, FLRY Type B (FLKD) min. max. 0,75,7,9,9,,5,,,7 3,0 3, 3,7,0,3 kg/km 3, kg/km,,0 38,0 58,0 kg/km,5, kg/km 9,0,0,0,0,0,0 AWGNo. black AWGNo. black AWGNo. white AWGNo. white AWGNo. blue AWGNo. blue AWGNo. og AWGNo. og AWGNo. brown AWGNo. brown AWGNo. green AWGNo. green AWGNo AWGNo AWGNo. red AWGNo. red /0 AWGNo. pink AWGNo. pink AWGNo. ye AWGNo. ye AWGNo AWGNo K Dimensions and specifications may be changed without prior notice. (RK0) K

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