AN INTRODUCTION TO. Heavy Engineering Workshop. (A unit of Jaiprakash Associates Limited)

Transcription

1 Page: of 2 AN INTRODUCTION TO Heavy Engineering Workshop (A unit of Jaiprakash Associates Limited) Hydro Mechanical Equipments Designer& Manufacturerof : Cement Plant Equipments including Kiln & Mills Mechanical Handling & Mass Transfer Equipment Pressure Vessels Turbine Runners (Repair & HVOF Coating)

2 Page: 2 of 2 INTRODUCTION Jaiprakash Associates Ltd. (JAL)is the flagship Company of the Jaypee Groupand an acknowledged leader in the Construction of multi-purpose River Valley and Hydro Power Projects, Thermal Power Plants, and Cement Plants on Turnkey basis.the company has consolidated its manufacturing strength by establishing Heavy Engineering Workshop (HEW) atrewa (M.P.),in the heart of India s Cement belt. HEW is Rated 5 Star by British Safety Council (BSC), UK.

3 Page: 3 of 2 Logistics & Area LOCATION:Jaypee Nagar, Rewa, M.P., India NEAREST DOMESTIC AIRPORT:Khajuraho (70 KM) / Allahabad (60 KM) NEAREST INTERNATIONAL AIRPORT:New Delhi NEAREST RAILWAY STATION:Satna (50 Km) : Rewa (4 Km) from workshop site. NEAREST TOWN:Rewa, a District Centre (4 Km) TOTAL LAND AREA : 03980Sq.m. SHOP FLOOR AREA: 33630Sq.m. Covered Area:7690Sq.m Open Gantry:5940Sq.m AUXILARY & SUPPORT SERVICES: 4695Sq.m RESIDENTIAL COLONY: Exclusive Residential Colony adjacent to large Cement Plant of 7.0 MTPA capacity.

4 Page: 4 of 2 Fabrication Equipment MASTER PLAN OF WORKSHOP DESCRIPTION QTY. SPECIFICATION 3 - ROLL PLATE BENDING WITH PRE PINCHING THYSSEN WAGNER 90 mm Thk x 3. Mtr Width 4 - ROLL PLATE BENDING "WITH PRE PINCHING" CJHOSUNG, S.KOREA 36 mm Thk x 3.0 Mtr Width 7 - ROLL PLATE STRAIGHTENING SKET, GERMANY 25 mm Thk x 3.0 Mtr Width CNC PLASMA PROFILE CUTTING "MESSERS, CHINA" 200 mm Thk x 8.5 Mtr Lg. "H" BEAM MANUFACTURING LINE MM Web, with Welding & Straightening Facility EDGE PLANING TOS, CZECHOSLOVAKIA 00 MM x 2.0 Mtr Lg. HYDRAULIC PRESS & PRESS BRAKE (2 NOs.) 4000 KN STRESS RELIEVING FURNACE Capacity 3.5 Mx3.5M x 2.0M, Load-30T Material Handling EOT / MOBILE CRANES AVON/ASIA (0 NOs.) TYRE MOUNTED MOBILE CRANES GROOVE/ESCORTS (8 Nos.) 5 0 Up to 30T / 0T / 5T x 2 Mtr / 25 Mtr. Span 90 T / 2 T (HYDRA) CHAIN MOUNTED MOBILE CRANE P & H, USA 30 T MIG WELDING MACHINE 63 Auto K 400 / Ranger SAW MACHINES 0 CPRA 200S, MESTRO ROLL PLATE BENDING MACHINE 3 ROLL PLATE BENDING MACHINE 7 ROLL PLATE STRAIGHTENING HYDRAULIC PRESS & PRESS BRAKE VERTICAL BORING MACHINE CNC PLASMA PROFILE CUTTING

5 Page: 5 of 2 Key Machine Tools, Inspection &Testing Equipment Machine Shop DESCRIPTION QTY. SPECIFICATION CNC HORIZONTAL BORING MACHINE JUARISTI, SPAIN HORIZONTAL BORING MACHINE WMW,GERMANY 5 AXIS MILING MACHINE JUARISTI, SPAIN CNC UNIVERSAL MILLING MECOFF, ITALY PLANO MILLER MACHINE WALDRICH SIEGEN Spindle 60mm Travel 0.0Mx4.0Mx2.2M (Floor Type) Spindle 25mm Travel 2Mx.6Mx.M Travelling Column Type Milling M/C including Supporting Digital Longitudinal Travel 4.0M,Vertical Travel.5M Bed Length 20.5 M, Table 9.0Mx2M, V-Travel.5M DOUBLE COLUMN PLANO MILLER Bed Length 8.0 M, Table 2.06Mx0.3M VERTICAL BORING FRORIEP, GERMANY CNC VERTICAL BORING UMARO, ROMANIA 3.35 M x 2.7M Turning Ht with DRO & Grinding Attachment 5.3 M x 2.5 M Turning Ht HORIZONTAL BORING MACHINE SCHARMANN, GERMANY RUNNER COATING FACILITY BY ROBOT TEFA, USA Spindle 25mm Travel 5.5Mx2.9Mx.6M (Floor Type) 600 X 75 with JP 5000Gun VOM-50 PORTABLE UNIVERSAL RADIAL DRILLING MACHINE, VHS, CZECH, REPUBLIC 3 Spindle 75 mm Travel.55 M (H) x 2.4 M (L) Arm Radius mm Inspection & Testing Equipment TRANSPORTABLE INDUSTRIAL X-RAY AGFA, GERMANY DIGITAL ULTRASONIC FLAW DETECTOR AGFA, GERMANY UNIVERSAL TENSILE TESTING 000KN UNIVERSAL PENDULUM IMPACT TESTING MACHINE Capacity 65 mm Thk with LCD Display & Digital Control Fingertip Probes 0/3 mm, Angle Beam 45, 60 & 70 Impact Energy 300Joule 7 AXIS CNC HORIZONTAL BORING MACHINE UNIVERSAL MILLING MACHINE S R FURNACE

6 Page: 6 of 2 MANPOWEROVERVIEW We are equipped to handle projects and heavy engineering products with well manned offices to execute all projects and products to customers full requirement & satisfaction. We give below brief description of various execution sections with some details of prominent staff in projects. Process Engineering & Design S.No. Designation Qualification Previous Experience. President Chemical Engineer Engineers India Ltd., + ESSAR 2. Sr. Vice President Electrical Engineer Chambal Fertilizer & Chemical Limited 3. General Manager Process Engineer National Fertilizer Limited Supported by Engg.Staff - 08 Nos. Equipment Design and Shop Fabrication Staff Designation Unit Head Advisor Sr. Vice President Head of Planning Head of Welding Head of QA Previous Experience TriveniStructurals Ltd. &Tungbhadra Steel Products Larsen & Toubro & CIMMCO Bharat Heavy & Electricals Ltd., Bhilai Engineering Corporation Larsen & Toubro TriveniStructurals Ltd. Manning details of the workshop S.No. Departments Sr. Executives Staff Operatives Total Executives. Manufacturing Machine Shop Fabrication H-Beam Sub. Contracting S.B &P Quality Control Design Planning Maintenance Despatch Runner Repair Shop S&P F&A P&A EDP Total Legend : S.B. & P : Shot Blasting & Painting Section EDP : Electronic Data Processing F&A : Finance &Accounts P&A : Personal & Administration S&P : Stores & Purchase

7 Page: 7 of 2 ILLUSTRATIVE LIST OF SOME PROMINENT CUSTOMERS S.No. Name Type of Product Order Value When supplied (Year). Jaypee Baghlihar HEP Dam Gates & related equipment Over Rs onwards 2. Jaypee Karcham Hydro Corporation Limited Gebr. Pfeiffer (India) Pvt. Ltd. PHB Weserhutte, S.A., Spain Dam Gates & related equipment Vertical Raw Mills & Coal Mills for Cement Plants or Power Plants Heavy Equipment for Saudi Arabian based cement plants Over Rs. 350 Over Rs. 250 Over Rs Jaypee Nigrie Super Thermal Power Project (300 MW Super Super Thermal Power Station) 6. ThyssenKrupp Industries India Pvt. Ltd., Pune Bucket Wheel Stacker Reclaimers & CW Pipes Dia 3800 x over 3 Kms. long Heavy Equipment for Cement Plant Wagon Tippler Over Rs. 500 Over Rs Prayagraj Power Generation Com Ltd., (2000 MW Super Thermal Power Station) Bucket Wheel Stacker/Reclaimers Over Rs Kanpur Fertilizer & Cement Limited Pressure Vessels for Fertilizer Plant Over Rs

8 Page: 8 of 2 PRODUCTS HEAVY PLANT EQUIPMENTS ROLLER PRESS & CLASSIFIER HOUSING PREHEATER CYCLONE KILN VERTICAL MILL (RAW / COAL MILL) IMPELLER PREHEATER SUPPORTING H-BEAM STRUCTURE PRESSURE VESSELS HYDRO MECHANICAL EQUIPMENTS RADIAL GATE (TRIAL ASSEMBLY) IMPELLER FAN BONNETED EMERGENCY GATE RAW MILL FIXED WHEEL GATE INTAKE TRASH RACKS

9 Page: 9 of 2 Product Range LPRegenerator Column (Ammonia Plant) LPRegenerator Column shown under fabrication LPRegenerator Column ready for Despatch

10 Page: 0 of 2 Product Range LP Stripper Condensate Separator Lean Solution Tank Vessel KILN SHELL IMPELLER SHAFT HOIST SUPPORTING STRUCTURES

11 Page: of 2 Production, Dispatch&Dispatch-Value Trends Production (Mt) Despatch (Mt) Despatch Value (RS, In Lacks) KILN SHELL SECTIONS ( 5.2 m) KILN SHELL SECTION ( 4.8 m) PORTAL RECLAIMER BRIDGE RECLAIMER

12 Page: 2 of 2 We aim to achieve perfection in everything we undertake and we have a commitment to excel. It is the determination to transform every challenge into opportunity; to seize every opportunity to ensure growth and to grow with a humane face that drives us. Jai Prakash Gaur (Founder Chairman) Workshop : Chijjwar Road, Jaypee Nagar , Dist-Rewa, (M.P), India,Ph: +9 (7662) 22944& 2368, Fax: +9(7662) Regd. Office: JA House, 63, BasantLok, VasantVihar, New Delhi- 005, India, Ph: +9 () & Fax: +9 () Head Office Sector 28, Noida,-20304, Uttar Pradesh, IndiaPh: +9 (20) & , Fax : +9 (20) &