Checklist for Automatic Guided Vehicle (AGV) Systems
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- Norma Hodge
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1 Registered trade mark f PMH Checklist fr Autmatic Guided Vehicle (AGV) Systems Cmpany: Street: Pstcde/twn: Cunty/state: _ Department: Respnsibility f: Telephne: Fax: 1. General infrmatin 1.1. In which branch / industrial sectr is the AGV t be used? Descriptin: 1.2. In what areas is the AGV t be used? Stres Autmated high-bay stre (HBS) Racking stre Blck stre Manufacturing Material supply and dispsal fr machine tls Direct Indirect Material supply and dispsal fr prcessing pints Material supply and dispsal fr preparatin pints Individual preparatin pints Cllectin pints (rail statins) Assembly Material supply and dispsal fr fixed assembly pints Mvable assembly (vehicle as an assembly pint) Gds receipt Gds despatch Miscellaneus areas Please specify PMH 1998 Page 1 09/10/02
2 Registered trade mark f PMH Indr areas nly Indr and Outdr areas Outdr areas nly 1.3. Fr what hurs f the day will the AGV be in use? Wrking days frm _ t _ Sunday frm _ t _ Saturday frm _ t _ Public hlidays frm _ t _ 1.4. Are there any special regulatins which must be bserved in yur cmpany? Safety Factry standards Resurces Cmputers and cntrllers Maintenance If yes, please specify r append t this checklist Are there any particular envirnmental cnditins t be taken int accunt? Temperatures frm C t C Relative humidity frm % t % Dirt (chippings, dust...) Crrsive materials (gases, fluids...) Clean rm Specify area Water spray 2. Material flw and handling 2.1. What will be transprted? Please specify the gds t be transprted 2.2. What transprt units will make up the gds t be transprted? Transprt unit Length (mm) Width (mm) Height (mm) Weight (kg) Pallets Wd Metal Plastic Wire sided stillages PMH 1998 Page 2 09/10/02
3 Registered trade mark f PMH Transprt unit Length (mm) Width (mm) Height (mm) Weight (kg) Cntainers Wd Metal Plastic Individual parts Special carg Must an allwance be made fr the parts being transprted prjecting ver the transprt unit? Max. prjectin n all sides mm Max. prjectin in the mm Lading frm ne side Please specify psitin f center f gravity:_ 2.3. Hw will the transprt units be presented fr remval? Manually On the flr Steel stillages OK stillage mm Other mm Autmatically On the flr Steel stillages OK stillage mm Chain cnveyr OK chain mm Rller track OK rller mm Belt OK belt mm Transfer device OK- _ mm Lift Other PMH 1998 Page 3 09/10/02
4 Registered trade mark f PMH Stres equipment Racks bttm layer mm n. f strage hles tp layer mm aisle width mm hle height mm main truss lwer edge mm 2.4. Hw many transprt mvements are t be carried ut per hur? Please supply the number f transprt mvements in the attached transprt matrix Layut Please attach t the checklist a layut drawing (in DXF frmat when available) n a scale f 1 : 100 r 1 : 200 frm which the fllwing details can be btained: Traffic f ther srts (in ex. frklifttrucks, peple, Travel paths alng which the AGV is t mve Transfer psitins fr lad acceptance / depsit Dr passages (autmatic drs, sliding drs) Fire drs Lifts dimensins, number f flrs, lift type...) Factry equipment Expansin jints (please specify design) Cable ducts in the flr n the travel paths Shaft cvers n the travel paths Escape rutes Inclines up max. _% dwn max. % Guard fences Minimal ceiling height in AGV parcur Battery changing / charging area Maintenance psitins (statin) fr the AGV when idle PMH 1998 Page 4 09/10/02
5 Registered trade mark f PMH 2.6. What is the nature f the travel path surface finish? Indr area Cncrete flr Industrial surfacing Wd Plastic sealant Linleum Tiles Other, please specify Outdr area Cncrete flr Asphalt Stelcn tiles Other, please specify 2.7. D yu already have a vehicle pwer cncept in mind? Autmatic battery charging Manual battery change 2.8. D yu already have an idea abut the number f AGVs? 2.9. D yu have a preference fr ne f the fllwing navigatin principles? inductiv free range Please cmment: 3. Transprt rganisatin 3.1. Hw will the AGV be infrmed f its destinatin? Call buttns at the halt psitins and destinatins issued manually n the vehicle Buttns at the halt psitins fr calling the vehicle, with destinatins issued autmatically Operatr terminals at the halt psitins Autmatically, by busy indicatrs Frm a higher level cmputer (HOST) t the AGV s central cntrller. Inf t HOST: Maker: Type: Operating system: Interface: Prtcl: PMH 1998 Page 5 09/10/02
6 Registered trade mark f PMH HOST functins: 3.2. Describe briefly the required sequence f transprt activities and the handling f the lad units at the destinatin statins Apart frm the sequence f transprt activities, describe als the exchanges f infrmatin and their cntents. Please append this descriptin t the checklist: 3.3. D yu have particular requirements which the AGV s cntrller must meet? Operating system? _ Backup needed? cld warm ht Visualisatin f AGV system? Further requirements: 3.4. Are there interfaces t ther subsystems / cntrllers? Yes N If yes, what are they? 4. Cnditins n the cnstructin site 4.1. When can the installatin f the AGV system be undertaken? During the day frm `clck t `clck At night frm `clck t `clck At weekends frm `clck t `clck Installatin and cmmissining during prductin? yes n PMH 1998 Page 6 09/10/02
7 Registered trade mark f PMH 4.2. Are there particular regulatins r measures which must be taken int accunt in the installatin and cmmissining f the AGV system? Yes N If yes, what are they? 4.3. Are there ther cnstructin site cnditins which must be taken int accunt? Yes N If yes, what are they? 4.4. By when is the AGV system t be implemented? Purchase rder Delivery: Installatin: Cmmissining: Ready t perate: 4.5. Will yu (custmer) be prviding any f the services? Yes N If yes, what are they? Date: Name: PMH 1998 Page 7 09/10/02
8 Registered trade mark f PMH Transprt matrix N. f lad unit mvements / hur frm t The abve figures are peak values? average values ===> peak values t be cnsidered % higher PMH 1998 Page 8 09/10/02
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