Design and Manufacture of Plastic Technical Parts in Blow Molding

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Drusilla Chapman
5 years ago
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1 Design and Manufacture of Plastic Technical Parts in Blow Molding

2 Advantages of Blow molding process Blow molding enables to create sturdier products than same-weight rotational casting because the polymer chain is longer and unbroken Also, blow molding increases production speed more than rotational molding or thermoforming The blow-molding technique enables the manufacture of parts having the ideal finish as well as complex shapes Blow molding ranks among the most economical molding processes of mass-produced plastic parts Blow molding is ideal for molding large objects requiring high resistance to impact

3 34 years of experience in blow molding process AIRPORTS: Lyon Saint- Exupéry 1h Geneva 1h TGV: Nurieux Station 2Km By car : 70km from Lyon 55 km from Geneva 40 km from Bourg-en-Bresse

4 Exports Sales on 5 continents

5 14 M Turnover 35%Export Staff size 10%In the engineering Department 16Business sectors

6 Activity areas An expertise in 16 business sectors

7 Some References :

Certifications Quality Security Environment (QSE): ISO 9001 / - 1994(date obtained) Quality management ISO 14001 / - 2000(date obtained) Environmental management ISO 18001 / - 2010(date obtained)

8 Certifications Quality Security Environment (QSE): ISO 9001 / (date obtained) Quality management ISO / (date obtained) Environmental management ISO / (date obtained) Health and Safety management ISO / 2014(date obtained) - Energy performance management Societal Responsibility - Improvement of energy performance - Improvement of working conditions - Improvement of environmental conditions

9 Secured site (limited access, 14 video cameras, Data protection ) Audit of vunerability level achieved by the DCRI (DGSE) Permanent control of the inside temperature 22 and Hygrometry Air dust filtration at 3 µ Automatic feeding of the machines / Dosing by Weighing system Quality control of the production (SPC -Statistical Process Control tool) Building Management System (BMS monitoring of air T, air pressure, Water T ) 150 sensors

to 2m20 Additional equipments : ROBOTIZATION (6 Axes) 5 AXES

10 Production Tools 14 Blow Molding machines Capacity 0,02 to 750 liter Weightof the Paraison 3 g to 28 Kg Dimensions 2cm to 2m20 Additional equipments : ROBOTIZATION (6 Axes) 5 AXES Machining LEAKAGE TESTS CUTTING MIRROR / Ultrasonic WELDING STAMPING

11 Dimensions 2cm to 2m20

12 Production Capabilities SPC Tool BMS Tool Number of Shifts : 3 on 5 daysand 3 on 7 dayswhennecessary Number of Mold changes :550 Times per year Number of parts produced per year : 1 to 2 Millions of parts Series Batch size : 500 Minimum

13 Production Capabilities BMS Tool SPC Tool

QUALITY CONTROL Quality workshop Measure of

METTLER (100 % of the parts produced are

14 QUALITY CONTROL Quality workshop Measure of mechanical parts Measurement system - SPC METTLER (100 % of the parts produced are weighed) Non destructive thickness testing system using ultrasound: OLYMPUS 3D measurement system: FARO ARM / Software CAM. 100 % leakage test: Module ATEQ Marking with Data Matrix System Maintenance and Tooling Internal mechanical workshop Maintenance and modification of molds CNC Machines / Re-working machines

15 QUALITY CONTROL Marking with Data Matrix System Non destructive thickness testing system using ultrasound: OLYMPUS

16 TRACEABILITY

A Design office to respond to all of your requirements Our fieldsof expertise DESIGN / MODELLING CONCEPTION / ENGINEERING CALCULATION OF FINISHED ELEMENTS DEFINITION OF MOLDS and FINISHING TOOLS

17 A Design office to respond to all of your requirements Our fieldsof expertise DESIGN / MODELLING CONCEPTION / ENGINEERING CALCULATION OF FINISHED ELEMENTS DEFINITION OF MOLDS and FINISHING TOOLS CHOICE OF RAW MATERIAL & ADDITIVES PROTOTYPING PRODUCTION Complete expertise of the process Integrated, pro-activ in design Design, co-design, eco-conception Production of visual and functional models, prototype phases Technical support from project design to series manufacturing CAD SOLIDWORKS 2015 STATIONS Possibility to transfer on CATIA V5

18 A customized Technical support Engineering Department Simulation of blow moulding by software CADFLOW B-SIM (Rheology software) Simulation of weight and calculation of the thicknesses

19 PARNERSHIP POLICY All our mold makers are in France and located in our area for a better service and quality control MTS has also developed partnerships with other companies specialized in : Injection technology (3 partners from small to big size parts) Rotomolding process (2 partners)

Logistics / Storage 40 000 m² Storage (+ 10 000 m 2

20 Logistics / Storage m² Storage ( m 2 Covered production & offices) PLATFORM FOR OUTSIDE STORAGE INTERNAL LOGISTIC PLATFORM INTERNAL CUSTOMER STORAGE SERVICES EDI/ ecar- Advanced Storage Platform

21 BLOWMOLDING PROCESS / RAW MATERIAL

22 PE HDPE / HWMPE / SHMWPE / CACO3 PE / LDPE PP PP HOMO / PP COPO / PP CACO3 / PP M3 / PP EPDM ABS / ASA PA PA 6 PA 12 / PA GF ARNITEL PMMA PC POLYBUTENE EVA Mixing with Hemp Recycled materials

24 Conveying and warming of material

25 Extrusion of a parison

26 Mold closing / Blowmolding / Cooling

27 Ejection of the part

28 Injected inserts are positioned by hand or with a 6-axes robot ARNITEL

29 Business SECTORS

30 Spoiler / Rover ABS with lacquering AUTOMOTIVE INDUSTRY

31 Fuel Tank HWMPE AUTOMOTIVE INDUSTRY

32 Air ventilation duct AUTOMOTIVE INDUSTRY

33 MOTORCYCLE Oil Tank - HDPE

34 Trucks First-tier supplier 8 Urea Tanks 36 / 90 L 10 /15 overmolded inserts Tanks delivered with complete tested functions Quantity/year: PPM : 50 Urea Tanks - HWMPE

35 Trucks Air ventilation duct HDPE, MDPE, PP, PA Expansion Tank / PP HOMO

36 Agriculture Windshield wiper tank - PA 6 Air Ducts

37 MOTORCYCLE Fuel Tanks (20 L) - HWMPE HWMPE Capacity : 12 L Qty :10.000/year Fuel Tanks

38 Seat / Seat back PP COPO FURNITURE

39 Tools - HDPE Public works

40 Grass Catcher- HDPE Gardening

41 Part for the sewage disposal - HDPE Public Works

42 Pipe - HDPE Public Works

43 Road separator - HDPE Road marking

44 Light reflector- ABS Lighting Industry

45 Side wall for pallet- HWMPE Packaging

46 MEDICAL Shelf - PP COPO Recovery tank for infectious wastes - HDPE

47 Heat Exchanger- HDPE - PP RENEWABLE ENERGIES

48 Wewill bepleased to welcome you in our region

Chapter 6 Plastic and Polymer Composite Fabrication Processes

Chapter 6 Plastic and Polymer Composite Fabrication Processes Screen on batch size* Molding Processes for PE: Molding Processes for Nylon (30% GF): Desired Batch Size 1e+008 1e+007 1e+006 Blow Moulding