Herrenknecht Pioneering Underground Technologies
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1 Herrenknecht Pioneering Underground Technologies Ing.Francisco Avila, CEO, HK Panamá, HK Mexico, HK Colombia. Lima - Perú, 10. noviembre 2014
2 Founded in 1977 Conversion to Herrenknecht AG in 1998 Today around 4,600 employees worldwide, 2,000 in Schwanau, around 200 young people in training
3 Herrenknecht Group. Company figures. Total output in million Euro Sales in million Euro ,104 1,135 1, ,143 1,051 1,
4 Herrenknecht Group. Company figures. Employees* Trainees 5,119 4,837 4,574 3,729 3, * Without trainees, including temporary staff
5 Herrenknecht Group. Brands and business areas. Corporate Brand Core Markets Core Brands Additional Equipment Additional Equipment Additional Equipment Group Brands Services Services Services
6 Herrenknecht worldwide. The most important growth markets. Canada USA Mexico UK Netherlands France Spain Russia Germany Ukraine Switzerland Italy Azerbaijan Qatar Iran UAE China Panama Venezuela Saudi Arabia India Thailand Malaysia Colombia Singapore Brazil Australia Argentina Chile Subsidiary Agent
7 The development of infrastructure and global trends. Population growth and urbanization Shortage of resources Industrialization and automation Increasing demand of mobilty for people and goods Need for new supply and disposal tunnels Large, multi-level infrastructure projects
8 Challenges in mechanized tunnelling. Higher groundwater pressures (river crossings) Lower overburdens (inner-city) Larger tunnel diameters Longer tunnel routes More heterogeneous ground conditions
9 All diameters All grounds All applications
10 All Around Tunnelling Solutions. Our core products for Traffic Tunnelling. EPB Shield Mixshield Gripper TBM Single Shield TBM Double Shield TBM
11 All Around Tunnelling Solutions. Our core products for Utility Tunnelling. AVN Machine Partial-face Auger Borig Machine Excavation Machine HDD Rig Direct Pipe Vertical Shaft Sinking Machine
12 All Around Tunnelling Solutions. Our additional equipment. Full-Range Tunnelling for optimized construction site logistics
13 All Around Tunnelling Solutions. Our services. Construction site services TBM personnel Spare and wear parts Excavation tools Refurbishment Rental equipment & used machines
14 Amudarja River Crossing in Turkmenistan. The ultimate pipeline crossing. Pipeline length 1,705m; pipeline diameter 56 and 8 2 x HDD Rig + Pipe Thruster
15 Hamburg: 4 th Elbe River Tunnel. Mixshield Diameter 14,200mm 2.6km road tunnel Up to 5.5 bar groundwater pressure
16 Berlin U5. Closing the gap. Mixshield Diameter: 6,670mm Tunnel length: 2,900m Tunnelling since July 2013
17 Stuttgart 21.
18 Stuttgart 21 Fildertunnel. Workshop acceptance S-738, September 18, 2012 Multi-mode TBM, Ø 10,820mm
19 Stuttgart 21 Boßlertunnel. Workshop acceptance S-833, February 25, 2014 EPB Shield, Ø 11,340mm
20 Tunnelling under the Vosges. 2 x 4km of tunnel for the TGV. S-670 Tunnel de Saverne, France Multi-mode TBM (EPB / Open-face), Ø 10.01m Breakthrough on February 25, 2013
21 S-300 for Madrid diameter meters. Maximal torque125,268knm.
22 Hallandsås Railway Tunnel. Outstanding pioneer work by Teamwork Tunnelling.
23 Final breakthrough of Herrenknecht s largest EPB Shield. S-574 Galleria Sparvo, Ø 15.55m. Best performances of 24m per day and 126m per week Tunnelling of 4.9km in total successfully finished after only two years
24 London: Crossrail. One of Europe s largest construction projects. Herrenknecht delivers all TBMs: 6 x EPB Shield + 2 x Mixshield 42km of railway tunnel in total C300: S-705/706 Paddington Tottenham Ct Rd Farringdon C305: S-721/722 Pudding Mill Lane Whitechapel Victoria Dock North Woolwich Woolwich Royal Oak Bond Street Connaught E & W C305: S-719/720 Liverpool Street Canary Wharf Station C310: S-731/732 Plumstead
25 London: Crossrail. Tunnelling since May 2012 First breakthrough in May 2013
26 Creating connections between Europe and Asia. Istanbul Strait Road Tunnel Crossing Project. Mixshield, Ø 13,660mm First road tunnel (3.34km) under the Bosporus Up to approx. 100m below sea level Custom-made solutions for extreme water pressure
27 Sochi: Olympic tunnelling. New infrastructures for the winter games S-517, EPB Shield: Railway tunnel No. 5 S-534, Single Shield TBM: Road tunnel No. 3
28 Gotthard Base Tunnel. The Champions League of tunnel construction. June 16, 2009 September 16, 2009 October 15, 2010 March 23, 2011
29 The lined tunnel.
30 Tailor-made solutions for special challenges. Declined and inclined tunnels. St. Petersburg, EPB Shield, Ø 10.69m Limmern, Gripper TBM, Ø 5.20m 30 decline, tunnel length 120m 40 incline, tunnel length 2 x 1,023m Escalator shaft for metro station Shafts for pumped-storage power plant
31 Liaoning Shaanxi Province Changsha Fuzhou
32 Shanghai Changjiang Under River Tunnel Project. A milestone in the development of the Mixshield technology. Diameter: 15,430mm Tunnel length: 2 x 7,470m Tunnel route up to 65m deep under the Yangtze river (groundwater pressure up to 6.5 bar) Breakthrough 12 and 10 months earlier than planned
33 A world s first in mechanized tunnelling. Variable density technology for Kuala Lumpur. Klang Valley MRT Project 9.8km tunnel 6 x Variable Density TBM, Ø 6,620mm Combination of EPB Shield and Mixshield Variation of density of suspension possible
34 Port of Miami Tunnel. Relief for downtown Miami. EPB Shield, Ø 12,860mm Innovative Water Control Process (WCP): EPB mode + water-slurry mode possible Final breakthrough May 6, 2013 Tunnel commissioning mid-2014
35 The innovative Direct Pipe technology. Single-step installation for pipeline crossings. Fast and safe installation of product pipes and pipelines
36 Direct Pipe. Project success in the USA. Crossing under a highway in Arcadia, Florida Installation of 215 meters of pipeline in only three days of tunnelling No settlement or heave above ground
37 America s first mechanized shaft construction. Ballard Siphon Replacement Project in Seattle. 45 meter-deep launch shaft for microtunnelling Advance rates of up to 2.6 meters per shift High work safety, low noise emission and reduced construction time compared to conventional methods Shaft sinking below groundwater possible
38 Brazil: Santos Sea Outfall. Pipe jacking directly under the sea. AVN1500TB, Ø 1,810mm Tunnel length 2,126m
39 Abu Dhabi: Strategic Tunnel Enhancement Programme (STEP). Lots T-02 and T x EPB Shield for 25.2km of sewage tunnel Final breakthrough: December 2012 Rolling Stock by MSD and lining segment plant by Herrenknecht Formwork
40 Traffic Tunnelling in Qatar. Doha Metro. 21 x EPB Shield for 4 new lines More than 100 kilometers of tunnel in total Herrenknecht only TBM supplier Full Range Solution from the Group: navigation systems, belt conveyors, segment moulds, Multi-service vehicles and comprehensive services
41 Development of shield diameter. EPB Shields Taipei 6.26m 2000 Madrid 9.33m 2003 Barcelona 12.06m 2006 Madrid 15.20m 2010 Sparvo 15.50m
42 Development of shield diameter. Mixshields HERA 5.95m 1996 Sydney 10.70m 1997 Hamburg 14.20m 2006 Shanghai 15.43m 2013 Hong Kong 17.6m Concept St. Petersburg 19.25m
43 Vertical drilling rigs for the exploration of new energy deposits
44 Herrenknecht Vertical GmbH. Subsidiary (100%) of Herrenknecht AG Founded March 2005 Schwanau Deep drilling rigs for the exploration of oil and gas deposits as well as geothermal energy sources Advantage in technology thanks to hydraulic drive engineering Comprehensive automation Staff savings
45 Geothermal energy. Potential for a clean and stable energy supply. Deep geothermal energy Near-surface geothermal energy 3,000 5,000m deep m deep
46 Utilization of near-surface geothermal energy. Herrenknecht headquarters in Schwanau. Herrenknecht Office Building No drills up to 100m in depth Overall heat / cold release of heat pump system: 324,000kWh +/ year Savings of 31 tons of CO 2 / year compared to conventional heat systems
47 Innovative tunnelling technology for infrastructures in mining
48 Herrenknecht Mining. Product portfolio. Shaft Drilling Jumbo Raise Boring Rig Shaft Sinking Machines Boxhole Boring Machine Multi-service vehicles Gripper TBM
49 Together we are building our future.
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