Company Profile 2016
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- Cecilia Robbins
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1 Partnering with Company Profile 2016 Richard Bourne Pty Ltd (t/a OceanicSteel) 8 Kay McDuff Drive Bundaberg Q 4670 T: F: admin@oceanicsteel.com.au V5/8-2016
2 Introduction OceanicSteel s objective has always been to consistently produce a high level of workmanship at competitive rates to our customers in a safe and timely manner. In 2015 we added our partnership Company Oceanic Labour Resources to meet customer demands for skilled labour. We have demonstrated our fabrication, welding skills and knowledge to such a proficient level that we are now recognised as an approved Steel Fabricators for Government Projects and proud to display the Queensland Quality Assured Supplier emblem. Our dedicated Staff has proven skills in administration and manufacture of unfired pressure vessels, water infrastructure and all forms of steel and alloy fabricated products to Australian Standards such AS/NZS ISO ; AS/NZS 4801; AS/NZS ; AS/NZS ; and AS/NZS 1665 TMR Approved Steel Fabricator OceanicSteel staff working as a team has achieved the requirements of an Approved Steel Fabricator for the TMR Queensland Government. OceanicSteel has a current Certificate of Registration as an Approved Fabricator (#52) of Minor Bridge Infrastructure Products.: OceanicSteel s Approval covers steel fabrication in all steel grades; Bridge Traffic Rail & Balustrade Rail; Bridge Throw Screens; Bridge Restraint Angles; Noise Barriers on Parapets; Galvanised Steel Covers, Grates and Miscellaneous Fabrication. Our Customer Objectives To work with our customers in order to achieve the best outcome for both parties To provide our customers with quality service and work To manufacture the customer s product in a safe manner and to contract requirement What can we do for you? Provide a fair and economical quote / price for your work. Assist you with measuring and drafting work to include shop drawings Deliver a quality service and product and, upon request, provide QA Work Documents
3 Some of Our Valued Customers Ø Bundaberg Brewed Drinks Ø Bundaberg Distilling Company Ø Bundaberg Regional Council Ø Bundaberg Sugar Company Ø Bundaberg Walkers Engineering Ltd Ø Civil Mining & Construction Ø Doval Constructions Ø Gladstone Port Authority Ø J&P Richardson Pty Ltd Ø Orica Australia Pty Ltd Ø PCR PolyWeld Ø Projects Unlimited Ø QCGC Ø Queensland Sugar Limited Bundaberg Port Ø RCR Resources Ø Stolthaven Australia Pty Ltd Ø Structural Systems Ø Sunwater Ø Techniplan Ø Transmin [WA] Ø LendLease. Mission Statement To work in harmony with all staff in a safe environment. To complete all work in a safe, timely and productive manner. To ensure a quality outcome for the Customer and OceanicSteel/ Oceanic Labour Resources. To allow OceanicSteel / Oceanic Labour Resources to grow and prosper Everyone goes home safe Offices of OceanicSteel & Oceanic Labour Resources, 8 Kay McDuff Drive, Bundaberg Q 4670 Safety Commitment Compliance to a safety management system in line with the elements of AS/NZS4801 Standards Working with minimum risk Recognition and acceptance of obligations to all relevant Safety Legislation. Preparation of Construction Safety Plans, Safe Work Method Statements, Risk Assessments and relevant Safety Documentation Working safely with any Principal Contractor Understanding & compliance to our Customer s safety systems.
4 Staff Capability Our competent Staff is capable of fabricating, assembling and installing plant to your requirements and skilled in, but not limited to: Bridge steelwork / infrastructure to Transport & Main Roads (TMR) Standards Steel fabrication, steel plate work, components & construction. Mild steel, stainless steel pressure piping fabricate and install. On-site fabrication / construction / welding maintenance, Steel pile maintenance Denso Sea-Shield Application Fabrication work in alloys such as aluminium, stainless steel and copper. Conveyor frames / systems / light weight mesh guarding & associated structures Pressure & unfired vessels construction including repairs. Structures in stainless, aluminium & steel, Access ways, platforms, ladders & guards Crane and excavator jib specialised welding repairs Quality Commitment Compliance to elements of AS/NZS ISO 9001: 2008 Quality Management Systems Provision (upon request) of Inspection & Test Plans (ITP) and Manufacturers Data Report (MDR). Compliance to Australian Standards & Legislation Qualified Welding Documents: Welding Procedure Specification (WPS) and Procedure Qualification Record (PQR). Non Destructive Examination / Testing Environmental Commitment Compliance to our OceanicSteel Environmental Practice Manual [based on AS/NZS ISO 14000], Safe Work Method Statements (SWMS) and Procedures. Manage all hazardous substances / products on site by way of data contained in Material Safety Data Sheets Store any hazardous product used in our processes in a proper manner. Handle any hazardous product or waste in a safe manner. Comply with relevant environmental legislation standards on and off site OceanicSteel Plant Plant & Equipment includes: Plasma CNC Cutting plant, three work utilities, 20t VMC Truck, 2.5t capacity forklift, 5t Jon Monocrane overhead crane; hydraulic feed band saw; guillotine; MetalMaster panbrake press; punch & shear machine; vessel & pipe rotators; lathe; magnetic based drills; pulse and nonpulse MIG and TIG welders, as well as abrasive blaster, compressors, generators, industrial painting equipment and modular scaffolding. The Plasma CNC Cutting Plant: Has a 9m x 3.2m bed Cuts 35mm steel & 28mm stainless steel plate Cuts Bisalloy plate Flame cuts steel 300mm. Operates with CNC programs generated from DXF files.
5 (ABN ) A Partnership Company within OceanicSteel Mission Statement Workplace Safety Policy Terms & Conditions of Labour Hire Weld Trade Test Risk Assessment of Host Employer Site prior to Employee Engagement Equal Opportunity Personnel Record Procedure Safety Induction & Handouts Code of Conduct Violence in the Workplace Workplace Bullying Drugs & Alcohol Injury Investigation Procedure Site Safety Assessments Staff Discipline & Dismissal Weld Trade Test Resources Management Support Data relevant to Engagement Employee Administration Host Employer Advertisement of Position/s Job Application Employee Assessment Check References Engagement Establish Personnel File Safety Questionnaire Safety Induction Placement / Assignment of Employee Time Sheets Sign Off Terms & Conditions of Labour Hire Placement of Employee in a work situation. Allows OLR to visit Site for Safety Assessment. Carries out Administration practices to suit OLR Employee Arranges for payment of OLR Services, fees and employee wages to OLR
6 QR Rail Bridge 2015/16 Project Walkways / Platforms on Burnett River Queensland Rail Bridge During the latter half of 2015 and the beginning of 2016, OceanicSteel partnered with Doval Constructions in the fabrication and install of 700m + of walkways /handrails to serve as a safety work platform on the Queensland Rail Burnett River Rail Bridge. Doval Constructions was Principal Contractor to QR and OceanicSteel contractor to Doval Constructions. All work was undertaken by OceanicSteel staff under the guidance of Engineering Staff of Doval Constructions from platform fabrication to assembly and install. Fabrication and install was to AS/NZS SP; AS/NZS ISO-9001:2008 & AS/NZS =
7 PCR PolyWeld Project for 2016 The PolyWeld Project related to coal mine gas extraction pipe sections welded to AS/NZS SP 600 NB NB - 90 : 45 Elbows 600 NB NB T pieces with welded flanges 600 NB NB Twin feed Manifolds Manufacture with In-House Design & Shop drawings
8 2016 Innovation Modular Lightweight Mesh Conveyor Guarding Conveyor / Barrier Guarding Components Engineered, Drawn & Fabricated to AS/NZS Structural Steel Welding and AS/NZS 1755: Conveyors Safety Requirements OceanicSteel Install / Customer Install No Heavy Component Manual Handling
9 2015 Significant Project ton Low Profile Feeder In December 2014 OceanicSteel, a fully Accredited and Certified Quality Assurance (AS/NZS ISO ) and Safety Systems (AS/NZS 4801) company, was chosen from a number of steel fabricators in Central Queensland by Transmin of Western Australia to build & fabricate one of their top line products namely a Low Profile Feeder (LPF) from steel and steel alloys to Australian Standards. The project commenced in mid-january 2015 and finalised early April 2015 safely on time and within budget. The partnership to build this LPF was between Transmin and OceanicSteel. Transmin is a leader in providing innovative, engineered solutions and services for the mining, processing and bulk materials handling industries throughout Australia and internationally and OceanicSteel Pty Ltd is a State Government Approved Supplier / Steel Fabricator. The LPF is approx. 27m long x 3.45m wide and weighs around 62.3 tons and is transported to Site in one piece. After fabrication of all parts the LPF was assembled, operationally tested and completed by OceanicSteel staff and assisted by a Transmin Quality Engineer. The LFP was welded / fabricated to AS/NZS SP & AS/NZS
10 2015/16 Marine Project Denso Sea-Shield application on Steel Piles Using fully trained OceanicSteel staff (by Denso Applications) steel pile maintenance / encapsulation Sea- Shield was undertaken for Queensland Sugar Limited (QSL). The steel piles were under the Bundaberg Port sugar loading wharf and all work was undertaken in compliance with QSL and OceanicSteel QA & Safety Systems. In Compliance Work Boat In Compliance Work Pontoon Steel pile cleaned before Denso Application Steel pile encapsulated with Denso Sea-Shield
11 Projects & General Fabrication over Time Bundaberg Distillery Project - Unfired Pressure Vessel Super Still 2205 Stainless Steel Ethanol Still AS/NZS Stainless Steel Reboiler attached to 16m Ethanol Still Non Arsenical Phosphorous de oxidized Copper with 304L Stainless Steel top and bottom AS/NZS1210
12 General Fabrication Steel Multi Lift Bin [30T] for transport of sugar cane. AS/NZS Blackwater Mine Alum. Collapsible Crib Hut Stairs AS/NZS1665 Steel Box Section Sphere for Bert Hinkler Museum AS/NZS Ceramic lined steel launder for Bengalla Coal AS/NZS cr12 S/Steel ID Fan Casing - Boiler Stack AS/NZS Mild Steel, Stainless Steel and Bisalloy Telescopic and Clam Action Chute for Bengalla Coal AS/NZS / AS/NZS1554.6
13 General Fabrication Techniplan Mild Steel Knife gates and guards for 1000 tonne coal bin AS/NZS Coal Mine structure walkways and handrails AS/NZS Gladstone Port - Alloy Bridge Railings AS/NZS1665 Transport & Main Roads - Bridge Traffic Rail posts AS/NZS Orica Stainless Steel Chemical Bunds AS/NZS Sunwater Mild Steel Handrails and platforms AS/NZS Qld InterSafe Program approx. 1km platforms and 4 km handrails
14 SunWater Project Claude Wharton Dam, Burnett River, Gayndah,- Gantry Crane - Fabricated & Installed AS/NZS General Fabrication CMI Industries - 3.8m dia. Aluminium Mould for Polyethylene Rotational moulding Bundaberg Distillery - Stainless Steel Instrument -Test Module AS/NZS / AS/NZS4041 Millaquin & Bingera Sugar Mills Stainless Steel tube work for Mud Filter upgrade & refurbish. Fabricated & Installed AS/NZS
15 General Fabrication Bundaberg Sugar Mild Steel Crystalliser Coils AS/NZS / AS/NZS4041 Bundaberg Sugar 304L Stainless Steel Tank AS/NZS Bundaberg Brewed Drinks Stainless Steel Food Grade Manifold AS/NZS Stainless Steel Holding Tank & AS/NZS4041 Piping System Food Grade fabricated & Installed AS/NZS / AS/NZS4041 Hand Rails on Stair Set (pre-assembled) - fabricated AS/NZS
16 McBryde Corporation Norwich Park Coal Mine Project NP2 Gantry and Conveyor System OceanicSteel contribution to the Project was the Stairs, Handrails, Walkways, Conveyor Frames and Top Platform All fabricated to AS/NZS South Walker Creek Mine Chain Feeder [Blue / White Section] AS/NZS1554.1
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