Experience in Life Cycle Management of Design Knowledge

Transcription

1 from design to reality ATOMENERGOPROEKT State Corporation Rosatom Enterprise Experience in Life Cycle Management of Design Knowledge

2 JSC Atomenergoproekt MISSION Contribute to the growth of the Russian industrial potential and wealthfare of the society through the use of advanced technologies and development of energy and industrial infrastructure VISION A full scope engineering company that provides high quality and efficiency of industrial design and construction 12% of electricity in Russia is generated at nuclear power plants that were designed by JCS «Atomenergoproekt» The company employs about 4500 engineering, management and construction personnel The company owns about 700 units of heavy construction equipment The revenue in 2013 year ~ 1 bln. Dollars. 2

3 Main activities JSC «Atomenergoproekt» - is the engineering company, General Designer of nuclear power plants in Russia, Eastern Europe and CIS countries. Full scope of works and services in the area of NPP construction, including: siting; development of pre-design, design and working documentation; 3D-designing for construction; engineering surveys; environmental monitoring; NPP life extension; designer supervision during NPP construction and follow-up during operation; radiation, nuclear and environmental safety substantiation; organization and development of construction and erection works, equipment and materials procurement, including development of the required documentation; NPP commissioning activities and handover to operation; NPP decommissioning 3

4 Nuclear Power Plant Design Atomenergoproekt has designed most of the NPPs in Russia, CIS and Eastern Europe. JSC Atomenergoproekt is the General Designer of Kurskaya, Smolenskaya, Balakovskaya, Bilibinskaya and Novovoronezhskaya NPPs, nuclear plants in Belene (Bulgaria), Bushehr (Iran), Kudankulam (India), and Akkuyu (Turkey). The Company s design was used to build the Kozloduy NPP in Bulgaria,the Temelin NPP in the Czech Republic and Zaporizhskaya NPP in Ukraine. In 2012 the JSC Atomenergoproekt was assigned as General Designer to the Smolenskaya NPP-2. Specialists of the JSC Atomenergoproekt have designed about 120 designs for nuclear power units. The JSC Atomenergoproekt participates in support of existing units built on the Company's projects. 4

5 Atomenergoproekt modern engineering company R&D Engineering survey Design Construction Supply management Project management Maintenance supervision Decommissioning 5 5

6 General Designer of VVER-TOI project Serial manufacturing High safety and security level Competitive price Short terms of construction Modern technologies, integrated information model 6

7 VVER-TOI Unique integrated information environment has been created for the development and verification of project decisions Requirements management and data verification NPP information model that meets all the parameters specified in the design requirements and ready for replication has been developed Cost management Verification of the received design has been performed, the achieved planned targets have been confirmed by calculation Procurement and supply management Design process management Engineering management Planning and terms management Construction management 7

8 NPP information model: benefits The implementation of NPP information model has the following major advantages: data transfer ensuring at all stages of NPP life cycle avoiding data loss or data re-entry Improvement of project documentation quality by means of chart and layout arrangements Implementation of changes managing system in the process of unit design and construction Implementation of the deviations managing system from the project arrangements at the stage of unit construction Design and construction terms reduction Financial resources and workforce reduction engineering and construction processes optimization 8

9 Integrated information environment for data management during NPP life cycle Designing Engineering Construction Mechanical CADD/CAE Project management system Plant Design CADD/CAE MS МТО Main sources PLM cplm WEB-PORTAL Changes and deviations managing system Installation managing system Technical information managing system Maintenance managing system Safety and security managing system ERP System Operation NPP management system 9 9

10 Engineering data managing system main basis of NPP information model P&ID flowcharts ISO WEB-Portal Engineering data management 3D designing Electrical, control and testing instrumentation Supply management External systems Project catalogs Reactor unit module 10

11 Use of NPP unit 3D-model for the issue working documentation of Development of technological charts SmartPlant P&ID Technological & electrical elements` charts catalog Development of electrical charts SmartPlant Electrical Project catalogs SPRD Correlation of the technological schemes and objects in the 3D model Integrated 3D project model creation SmartPlant 3D Working documentation retrieval from 3D model 11

12 Room Management in SmartPlant Enterprise modules SmartPlant Foundation SmartPlant 3D SmartPlant P&ID, SPEl, SPI 12

13 Architectural and construction part specification on the basis of SmartPlant 3D and Tekla Structures integration SmartPlant 3D. Creating of 3D model of the construction elements of the building Tekla Structures. Engineering structures reinforcement Data transfer 13

14 Engineering and designing systems integration 14

15 Project construction organization in the modern information environment 4D model of the Project, uniting the 3D unit model with the chart of the second level is developed There are the possibility to carry out main construction and erection works using the main lifting devices by means of the developed unique simulator The modeling of especially complicated execution plan works was carried out: construction of the foundation, the underground part of the reactor building, the reactor pit and fuel storage pool, inside and outside protection cover of the reactor part Detailed 4D model of construction organization plan is used as initial input data for Multi D modeling of construction and erection works 15

16 Advantages of NPP information model implementation at all stages of NPP life cycle Increasing the quality of the project Reducing time and cost for engineering Improving the layout arrangements Collisions management with announce of all project participants Providing competitiveness of the project in the world market Designing Construction Operation Decommissioning 16

17 Advantages of NPP information model implementation at all stages of NPP life cycle Developing and optimizing of work execution plan beforehand Managing procurements and delivery, carrying out tender procedures in accordance with the project requirements Implementing the concept of information model construction Improving the opportunity of construction and erection works industrialization Designing Construction Operation Decommissioning 17

18 Advantages of NPP information model implementation at all stages of NPP life cycle Centralized accumulation of all operation features Efficient teaching of new staff Significant reduction of human factor negative effect over the exploitation process, increasing the efficiency of operational staff. Designing Construction Operation Decommissioning 18 18

19 Advantages of NPP information model implementation at all stages of NPP life cycle Reduction of time and financial expenditures connected with decommissioning Increasing the integral economic efficiency of NPP unit Designing Construction Operation Decommissioning 19

20 THANKS FOR YOUR ATTENTION! Dmitry V. Silaev Head of Intellectual property Department JSС «Atomenergoproekt» W. +7 (495) (ext. 4823) М. +7 (926)