ARNO NEWS Short hole drill for performance drilling! Product highlights Grooving Turning Milling Drilling. ww.arno.

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1 ww.arno.de VERSIO 02 e 01/ /2014 ARO EWS 2014 Grooving Turning Milling Drilling roduct highlights 2014 ARO -AB drilling system: Short hole drill for performance drilling! See more on page 3 SHAR-Drill 2 Inserts with new -ST geometry and new A5440 grade See more on page 8 ISO inserts ew CERMET grade A6010 See more on page 11 Clip-Groove TMU 31 inserts See more on page 21 SA-Grooving and parting system roduct expansion See more on page 26 ublications ew leaflets & catalogues 2014 See more on page 35 ACS ARO -COOLIG-SYSTEM Ein- und Abstechwerkzeuge mit patentierter Innenkühlung roblemlöser bei der Zerspanung von exotischen Materialien ebenanwendung bei rostfreien Stählen Hohe erbverschleißfestigkeit Sehr gute Hitzebeständigkeit HM-WEDESCHEIDLATTE ARO -Mini-System AMS Bohrungsbearbeitung ab Durchmesser 2,5 mm Bohrungstiefen bis 42 mm rozesssicheres Fixierungssystem Zum Drehen von exotischen Werkstoffen. SIM Bohrstangen Innenstechen ab Bohrungsdurchmesser 6,7 mm Auskraglänge bis 80 mm Höchste Stabilität durch ovale Bauweise ARO AMS & SIM AMS Mini-System zum Stechen, Drehen und Fasen SIM Modulares Stechsystem für die Innenbearbeitung 09/2014

2 Dear customer As manufacturer of standard and special tools ARO -Werkzeuge appreciates very well the challenges you face in your production. This knowledge, as well as the continual customer orientated product development inspire our extensive range of cutting tools and ensure that we always offer a productive solution. With this brochure we would like to introduce our newest products for drilling, turning, grooving and part-off as well as milling. In addition to an extension of the diameter range and new insert geometries for our drilling systems this flyer also introduces a new range of CERMET inserts for turning and new holders and inserts for the SA-Grooving and parting system, new Clip-Groove holders and inserts with extended groove depth potential as well as new inserts for the FTA face milling cutters. We also offer you access to our comprehensive service package. Benefit from our dedicated customer solutions, reliable stock availability, overnight deliveries and competent and local sales engineers. Should you have any questions about our products or our company please feel free to contact us. Your ARO team DRILLIG ARO Short hole drill AB... age 3 roduct expansion drill holder... age 4 roduct expansion inserts... age 5 Drill system SHAR-Drill 2... age 8 roduct expansion inserts... age 9 TURIG CERMET inserts... age 11 GROOVIG Clip-Groove... age 21 SA-Grooving and parting system... age 26 SA-Monoblock holder for sliding auto lathes... age 27 SA-art-off blades... age 28 SA-Inserts... age 29 MILLIG ARO -FTA inserts... age 32 ew catalogues age 35 For further information please ask for our complete catalogue. 2 ARO -Werkzeuge ews

3 AB Short hole drill roduct expansion With features such as strong insert cutting edges and corner radius, soft cutting action and high feed rate potential the ARO AB drill offers fantastic productivity prospects. The drill is excellent for interupted cutting and drilling out chambers. In order to optimize the swarf evacuation of the AB5 (5 x D drills) the swarf chambers was modified. The AB drill deflects positively on inpact and therefore leaves no retraction marks. Overview of all news With the new AB5 we have added drills with drill depth potential up to 5 x D. Furthermore we now offer drills up to 55 mm diameter in the AB2 and AB3 range. AB2 Ø mm (standard range from Ø mm) AB3 Ø mm (standard range from Ø mm) ew inserts XDMT 15 in geometries -BS,-BM, -BR and -BAL / coated and uncoated ew AB5 (5 x D) Ø mm Grade description Carbide grade coated A5020 VD-Multilayer coating Main grade for drilling cast materials. Extreme performance due to combination of fine grain substrate and coating. For use with medium cutting speeds under normal to stable machine conditions. A5030 VD-Multilayer coating A tougher universal grade in the ISO area. Main application area is steel drilling but also suitable for stainless steel. Can also be used for interrupted cutting Carbide grade uncoated A1010 The main grade for drilling GG cast iron, aluminium, aluminium alloys, copper and copper alloys as well as bronze and brass at medium data and in good machine conditions. Geometry description -BS Low feed rates / swarf control Good swarf control at low feed rate Excellent hole quality High surface finish -BM Universal application General purpose geometry Good swarf control Generates low cutting forces and low to medium feed rates -BR Strong cutting edge for higher feed rates Strengthened cutting edges for high feed rates Absorbs vibrations well Reduced noise -BAL For drilling aluminium Good swarf control High resistance to build up edge ARO -Werkzeuge ews 3

4 Short hole drill AB 2 D / 3 D / 5 D DI ISO 9766 with IC xd 2 xd 3 xd 5 Designation D l l 2 l 3 d A Insert ews AB2-4600R XDMT 15 AB2-4700R XDMT 15 AB2-4800R XDMT 15 AB2-4900R XDMT 15 AB2-5000R XDMT 15 AB2-5100R XDMT 15 AB2-5200R XDMT 15 AB2-5300R XDMT 15 AB2-5400R XDMT 15 AB2-5500R XDMT 15 AB3-4600R XDMT 15 AB3-4700R XDMT 15 AB3-4800R XDMT 15 AB3-4900R XDMT 15 AB3-5000R XDMT 15 AB3-5100R XDMT 15 AB3-5200R XDMT 15 AB3-5300R XDMT 15 AB3-5400R XDMT 15 AB3-5500R XDMT 15 AB5-1700R XDMT 05 AB5-1800R XDMT 05 AB5-1900R XDMT 06 AB5-2000R XDMT 06 AB5-2100R XDMT 06 AB5-2200R XDMT 06 AB5-2300R XDMT 07 AB5-2400R XDMT 07 AB5-2500R XDMT 07 AB5-2600R XDMT 07 AB5-2700R XDMT 07 AB5-2800R XDMT 07 AB5-2900R XDMT 09 AB5-3000R XDMT 09 AB5-3100R XDMT 09 AB5-3200R XDMT 09 AB5-3300R XDMT 09 AB5-3400R XDMT 09 AB5-3500R XDMT 09 ew diameter AB2: Ø mm ew diameter AB3: Ø mm ew AB5 (5 x D): Ø mm 4 ARO -Werkzeuge ews Dimensions in mm

5 Inserts for larger diameters AB XDMT coated uncoated Designation l d s d 1 r A5020 A5030 A1010 XDMT E-BS XDMT E-BM XDMT E-BR XDMT E-BAL Main application Secondary application M S H Screws and Screwdrivers Insert Screw Torque max. ey XDMT 15 SS m T5125 For more information about the AB drills please see our ARO catalogue Drilling tools and indexable inserts for drilling chapter 3 Dimensions in mm ARO -Werkzeuge ews 5

6 Recommended cutting data AB Recommendations 2 x D ISO Material Toughness (/mm 2 ) Geometry Grade Cutting speed V C (m/min) Feed rate f (mm / U) mm mm mm mm 440 BS A5030* M Carbon steel Low alloyed steel High alloyed steel Stainless Steel Cast iron (GG) odular cast iron (GGG) 670 BM A5030* BM A5030* BM A5030* BM A5030* BS A5030* BM A5030* BM A5030* BM A5030* BM A5030* BM A5030* BS/BM A5030* BS/BM A5030* BS/BM A5030* BS/BM A5030* BR A BR A BR A BR A Aluminium alloy BAL A Copper alloy BAL A S Heat resistant alloy 700 BS/BM A5030* * Second choice: A5020 Recommendations 3 x D ISO Material Toughness (/mm 2 ) Geometry Grade Cutting speed V C (m/min) Feed rate f (mm / U) mm mm mm mm 440 BS A5030* M Carbon steel Low alloyed steel High alloyed steel Stainless Steel Cast iron (GG) odular cast iron (GGG) 670 BM A5030* BM A5030* BM A5030* BM A5030* BS A5030* BM A5030* BM A5030* BM A5030* BM A5030* BM A5030* BS/BM A5030* BS/BM A5030* BS/BM A5030* BS/BM A5030* BR A BR A BR A BR A Aluminium alloy BAL A Copper alloy BAL A S Heat resistant alloy 700 BS/BM A5030* * Second choice: A ARO -Werkzeuge ews

7 Recommended cutting data AB Recommendations 5 x D ISO Material Toughness (/mm 2 ) Geometry Grade Cutting speed V C (m/min) Feed rate f (mm / U) mm mm 440 Carbon steel Low alloyed steel High alloyed steel Cast iron (GG) odular cast iron (GGG) BM A5030* BM A5030* BM A5030* BM A5030* BM A5030* BM A5030* BM A5030* BR A BR A BR A BR A Aluminium alloy BAL A Copper alloy BAL A * Second choice: A5020 The recommended cutting data are only approximate values. It may be necessary to adjust them to each individual machining application. For more information about the AB drills please see our ARO catalogue Drilling tools and indexable inserts for drilling chapter 3 ARO -Werkzeuge ews 7

8 SHAR-Drill 2 ew inserts roduct development of the already well established SHAR-Drill 2 system. The new -ST geometry and A5440 grade is ideal for drilling steel. Grade description A5440 VD coated carbide grade. First choice for steel drilling, also suitable for stainless steel. Geometry description -ST Universal geometry for steel machining and with limitations also stainless steel. The geometry offers enhanced centring and improved chip breaking. SDI SHAR-Drill 2 Insert 2350 Diameter Ø mm E5 Cutting edge preparation -ST Geometry ST = Standard steel A5440 Grade 8 ARO -Werkzeuge ews

9 Inserts SHAR-Drill 2 SDI Geometry -ST 140 Ø coated coated Designation Diameter (mm) (decimal) (Inch) A5440 Designation Diameter (mm) (decimal) (Inch) A5440 SDI1300E5-ST " SDI1310E5-ST " SDI1320E5-ST " SDI1400E5-ST " SDI1429E5-ST " 9/16 SDI1450E5-ST " SDI1500E5-ST " SDI1508E5-ST " 19/32 SDI1510E5-ST " SDI1530E5-ST " SDI1550E5-ST " SDI1580E5-ST " SDI1587E5-ST " 5/8 SDI1600E5-ST " SDI1609E5-ST " SDI1610E5-ST " SDI1650E5-ST " SDI1700E5-ST " SDI1707E5-ST " 43/64 SDI1710E5-ST " SDI1750E5-ST " SDI1786E5-ST " 21/64 SDI1800E5-ST " SDI1810E5-ST " SDI1850E5-ST " SDI1880E5-ST " SDI1900E5-ST " SDI1910E5-ST " SDI1950E5-ST " SDI1980E5-ST " SDI2000E5-ST " SDI2010E5-ST " SDI2024E5-ST " 51/64 SDI2050E5-ST " SDI2100E5-ST " SDI2150E5-ST " SDI2200E5-ST " SDI2210E5-ST " SDI2250E5-ST " SDI2300E5-ST " SDI2350E5-ST " SDI2400E5-ST " SDI2410E5-ST " SDI2450E5-ST " SDI2500E5-ST " 63/64 SDI2600E5-ST " SDI2650E5-ST " SDI2700E5-ST " 1 1/16 SDI2750E5-ST " SDI2800E5-ST " SDI2900E5-ST " SDI3000E5-ST " SDI3100E5-ST " SDI3150E5-ST " SDI3200E5-ST " Main application Secondary application M S H For more information about the SHAR-Drill 2 please see our ARO catalogue Drilling tools and indexable inserts for drilling chapter 2 Dimensions in mm ARO -Werkzeuge ews 9

10 Recommended cutting data SHAR-Drill 2 ISO Material Tensile strength Cutting speed Dia-range mm Dia-range mm Dia-range mm Dia-range mm Dia-range mm The recommended cutting data are only approximate values. It may be necessary to adjust them to each individual machining application. (/mm 2 ) (m/min) (mm/u) (mm/u) (mm/u) (mm/u) (mm/u) Unalloyed steel and cast steel bis e. G. 9SMn28; 9SMnb28; 10Sb Structual steel e. G. St33; St37-2; St44-2; St52; St bis one- and low alloy steel as well as carbon steel and case hardened steel e. G. C15; C22; 20Mn5; Ck bis Alloys steel e. G. 42CrMo4; 16MnCr5; 36CriMo4 14iCrMo13-4; Ck75; Ck101; 17CriMo CrMo4; 41Cr4; 50MnSi High alloys steel e. G. 41CrAlMo7; 36CriMo4; iCrMo Tool steel e. G. C75W; 102Cr6; 105WCr6; X153CrMoV Stainless steel and austenitic and austenitic/ferritic M cast steel chilled pearlitic. ferritic Cast iron e. G. GG25; GG40 pearlitic. martensitic Cast iron with nodular graphite ferritic 550 e. G. GGG50 pearlitic 800 Malleable cast iron ferritic 450 e. G. GTS70 pearlitic 750 Aluminium alloys. long chipping not heat treatable 200 e. G. AlMgSib; AlCuMg1; AMgSi1 heat treatable. heat - treated % Si. hardened 250 Casted aluminium alloys e. G. G-AlSi10Mg; G-ALSi12 12 % Si. heat treatable. hardened % Si. not heat treatable 450 Lead alloys. b >1 % 400 Copper and copper alloys Brass. bronze 300 (brass / bronze) Aluminium bronze 500 Copper and electrolyte copper 200 Duroplastics on-ferrous materials Re- inforced plastics Hard rubber Fe-alloyed annealed 700 High temperature resistant alloys heat - treated 950 S e. G. Inconell. Hasteloy. imonic. i- or annealed 800 Waspaloy. Monel Co based casting 1100 heat - treated 1200 Titanium alloys / Titan ure titan e. G. Ti99.5; Ti Al6V4; TiCu hardened and tempered 55 HRC H Hardened steel hardened and tempered 60 HRC Hard cast iron casting 41 HRC Hardened cast iron hardened and tempered 55 HRC 10 ARO -Werkzeuge ews

11 CERMET inserts ortfolio expanded ew CERMET grade for finishing to medium machining of steel and stainless steel. Both the ground and the sintered inserts are applied where build up edge is a problem. Even after prolonged effective cutting time the A6010 maintains its low cutting forces. The big advantage of CERMET inserts is their temperature resistance (up to 1800 ). While finishing the insert tool life is extended, part tolerances kept tight and surface finish remains excellent. Advantage Especially good surface finish Holds tight tolerances Higher cutting speeds improves productivity Dry machining possible Grade description A6010 Uncoated Fine grain (average grain size 0.6 μm) CERMET. Grade for machining alloy and none alloy steel, stainless steel and cast steel. Excellent tool life when finishing and medium machining. Suitable for high speed machining. This CERMET has high chemical stability (comparable with carbide). This grade has low tendency for build up edge and excellent wear resistance. A6010 excels at high cutting speed providing very good surface finish and high accuracy. For more information about the inserts please see our ARO catalogue Turning and threading chapter 3 ARO -Werkzeuge ews 11

12 Geometry description CERMET Sintered version -M1 ewly developed positive geometry for finishing and medium machining. This geometry is mostly suitable for steel and stainless steel. The double positive cutting edge ensures high reliability and excellent swarf evacuation. The wave shaped geometry offers excellent swarf control, even at high feed rates. Finishing and medium machining single sided ap (mm) 6 Reference insert -M1 CC.. 09T3 / -S2 CC S2 Geometry for finishing steel, cast steel and stainless steel. Mini chip breaker for controlled chip breaking. Sharp cutting edge. Finishing machining single sided 4 2 -S2 -M f (mm/u) Ground version -U Main application is steel machining. Good chip control at low feed rates and different cutting depths. Low cutting forces. Finishing and medium machining single sided ap (mm) 6 Reference insert -U CC / -AZ VC AZ ositive geometry for finishing and medium machining of steel, cast steel and stainless steel. Ground circumferential chip breaker. 4 Finishing and medium machining single sided 2 -AZ -U f (mm/u) 12 ARO -Werkzeuge ews

13 Features CERMET Information CERMET is a combination of ceramic and metallic materials, with cobalt binding it together. In comparison with carbide, CERMET is more wear resistant and with less tendency to stick to other materials. However CERMET is less thermal shock resistant and more brittle. ARO grade A6010 provides the high wear resistance and can be used with coolant. CERMET is typically used for finishing stainless steel, cast materials, steel with low carbon contents and ferritic steel. Recommendations for using CERMET inserts: Use low feed rate and reduced depth of cut Only use coolant by small chip cross section Best results in un-interupted cutting conditions Use continous cutting depth Select feed rate within mm / revolution Change the insert when relief angle wear is around 0.3 mm Advantages of CERMET + High quality surface finish + Close tolerances can be kept + Long tool life can be achieved + Dry machining possible + Chip control also with small chips + Low susceptibility to diffusion + High surface quality (no need for grinding) + Reduced component temperature + High cutting speed can lead to shorter machine time + Reduced tool changing costs + Good repeatability + Excellent chip breaking also at very low chip cross section + Due to the low friction, CERMETs are suitable for lower cutting speed applications such as internal machining as well as higher speed finishing operations + Small chips securely generated and securely removed from cutting area + Increased tip hardness lends itself to vabration free machining Disadvantages of CERMET ot recommended for machining none ferrous materials such as aluminium and bronze, heat resistant alloys, titanium and hardened steel. The limit of hardness for CERMET is around Hrc, generally the edge condition will not do any higher hardness. The component should be well clamped, clean, burr, crust and weld free Heavy interupted cut as well as poorly clamped components does not suit CERMET ARO -Werkzeuge ews 13

14 Inserts CERMET Sintered version CCMT uncoated Designation l d s d 1 r A6010 CCMT E-M EW CCMT E-M EW CCMT 09T302E-M EW CCMT 09T304E-M EW Will be available as coated version end of 2014 Main application Secondary application M S H CMT uncoated Designation l d s d 1 r A6010 CMT 05T102E-M EW CMT 05T104E-M EW CMT 05T102E-S CMT 05T104E-S Will be available as coated version end of 2014 Main application Secondary application M S H 14 ARO -Werkzeuge ews Dimensions in mm

15 Inserts CERMET DCMT uncoated Designation l d s d 1 r A6010 DCMT E-M EW DCMT E-M EW DCMT 11T302E-M EW DCMT 11T304E-M EW DCMT 11T308E-M EW Will be available as coated version end of 2014 Main application Secondary application M S H TCMT uncoated Designation l d s d 1 r A6010 TCMT E-M EW TCMT E-M EW Will be available as coated version end of 2014 Main application Secondary application M S H Dimensions in mm ARO -Werkzeuge ews 15

16 Inserts CERMET VCMT uncoated Designation l d s d 1 r A6010 VCMT E-M EW VCMT E-M EW VCMT E-M EW VCMT E-M EW VCMT E-M EW VCMT E-M EW VCMT E-S VCMT E-S WCMT Will be available as coated version end of 2014 Main application Secondary application M S H uncoated Designation l d s d 1 r A6010 WCMT E-M EW WCMT E-M EW WCMT E-S WCMT E-S Will be available as coated version end of 2014 Main application Secondary application M S H 16 ARO -Werkzeuge ews Dimensions in mm

17 Inserts CERMET Ground version CCGT uncoated Designation l d s d 1 r A6010 CCGT FL-U CCGT FR-U CCGT FL-U CCGT FR-U CCGT 09T302FL-U CCGT 09T302FR-U CCGT F-AZ EW CCGT F-AZ EW CCGT F-AZ EW CCGT 09T302F-AZ EW CCGT 09T304F-AZ EW Will be available as coated version end of 2014 Main application Secondary application M S H For more information about the inserts please see our ARO catalogue Turning and threading chapter 3 Dimensions in mm ARO -Werkzeuge ews 17

18 Inserts CERMET DCGT uncoated Designation l d s d 1 r A6010 DCGT FL-U DCGT FR-U DCGT FL-U DCGT FR-U DCGT 11T302FL-U DCGT 11T302FR-U DCGT F-AZ EW DCGT F-AZ EW DCGT F-AZ EW DCGT 11T302F-AZ EW DCGT 11T304F-AZ EW Will be available as coated version end of 2014 Main application Secondary application M S H 18 ARO -Werkzeuge ews Dimensions in mm

19 Inserts CERMET VCGT uncoated Designation l d s d 1 r A6010 VCGT FL-U VCGT FR-U VCGT FL-U VCGT FR-U VCGT F-AZ EW VCGT F-AZ EW VCGT F-AZ EW Will be available as coated version end of 2014 Main application Secondary application M S H For more information about the inserts please see our ARO catalogue Turning and threading chapter 3 Dimensions in mm ARO -Werkzeuge ews 19

20 Recommended cutting data CERMET Cutting speed VC (m/min) ISO Material Tensile strength (/mm 2 ) uncoated A6010 Unalloyed steel and cast steel < 0.15 % C / hardened and tempered % C / hardened and tempered 650 > 0.45 % C / hardened and tempered Low alloyed steel and cast steel annealed hardened and tempered High alloyed steel annealed 700 High alloyed tool steel and cast steel hardened 1100 Stainless steel ferritic, annealed 700 Cast steel martensitic, hardened and tempered 1000 M Stainless steel ferritic / martensitic, annealed martensitic / austenitic, heat treated pearlitic / ferritic Cast iron Cast iron with nodular graphite pearlitic / martensitic ferritic 550 pearlitic Malleable cast iron ferritic 450 pearlitic Aluminium alloys long chipping not heat treatable 200 heat treatable, heat treated % Si, heat treated 250 Casted aluminium alloys 12 % Si, heat treatable, heat treated % Si, not heat treatable 450 Copper and copper alloys (Brass / Bronze) Lead alloys, b > 1 % 400 Brass, Bronze 300 Aluminium bronze 500 Copper and elektrolyte copper 200 Duroplastice on-ferrous materials Re-inforced plastics Hard rubber Fe-alloyed, annealed 700 Fe-alloyed, heat treated 950 S High temperature resistant alloys i- or Co-alloyed, annealed 800 i- or Co-alloyed, casting 1100 i- or Co-alloyed, heat treated 1200 Titanium alloys ure titan Alpha- and Beta-alloys heat treated HRC H Hardened steel hardened 60 HRC Hard cast iron casting 41 HRC Hardened cast iron hardened 55 HRC The recommended cutting data are only approximate values. It may be necessary to adjust them to each individual machining application. 20 ARO -Werkzeuge ews

21 Clip-Groove ortfolio expanded With three effective cutting edges the TMU insert offers a fantastic balance of price and productivity. With a maximum groove depth of 10 mm and maximum part-off diameter of 20 mm the new TMU inserts benefit from producing excellent straightness and surface finish as well as flatness, providing outstanding results in a number of applications and on a number of materials. The combination of a very strong tangential insert location and stable insert design provides high productivity potential. Advantages Maximum groove depth 10 mm arting-off up to 20 mm diameter possible Shanks 16 x 16 / 20 x 20 / 25 x 25 4 groove width 1.5 / 2.0 / 3.0 / 4.0 mm eriphery ground insert with 3 edges recision ground Repeatability < 0.02 mm Carbide grades for steel and stainless Grade description AM5140 VD coated carbide grade Universally applied with medium cutting speeds. Main application area being stainless steel, this grade is also suitable for steel machining. A5020 VD coated carbide grade A versatile grade for low to medium cutting speeds. Main application area is steel but can also used on stainless steel and both high temperature and none ferrous materials. Geometry description Soft cutting and stable geometry Wide application area Ground version ARO -Werkzeuge ews 21

22 Monoblock holders Clip-Groove Radial grooving L L without I R h1 h ET L b EB f1 Designation ET h b L f 1 h 1 L T Insert ews STGOL 1616 F31/ TMU / STGOR 1616 F31/ TMU / STGOL 1616 F31/ TMU STGOR 1616 F31/ TMU STGOL 1616 F31/ TMU STGOR 1616 F31/ TMU STGOL 2020 H31/ TMU / STGOR 2020 H31/ TMU / STGOL 2020 H31/ TMU STGOR 2020 H31/ TMU STGOL 2020 H31/ TMU STGOR 2020 H31/ TMU STGOL 2525 H31/ TMU / STGOR 2525 H31/ TMU / STGOL 2525 H31/ TMU STGOR 2525 H31/ TMU STGOL 2525 H31/ TMU STGOR 2525 H31/ TMU Holders for groove depths up to 10 mm Holders for groove depths up to 10 mm Holders for groove depths up to 10 mm Spare parts Holder Screw ey STGO L/R AS0002 S ARO -Werkzeuge ews Dimensions in mm

23 Inserts Clip-Groove TMU 31 s d ET α r EB coated Designation EB +/ ET d s r α AM5140 A5020 ews TMU L TMU L TMU R TMU R Inserts with groove depth potential up to 10 mm TMU L TMU L TMU R TMU R Inserts with groove depth potential up to 10 mm TMU L TMU L TMU R TMU R Inserts with groove depth potential up to 10 mm TMU L TMU L TMU R TMU R Inserts with groove depth potential up to 10 mm Main application Secondary application M S H For more information about the Clip-Groove please see our ARO catalogue Tools and inserts for parting and grooving chapter 4 Dimensions in mm ARO -Werkzeuge ews 23

24 Recommended cutting data Clip-Groove Cutting speed VC (m/min) ISO Material Tensile strength (/mm 2 ) AM5140 coated A5020 Unalloyed steel and cast steel < 0.15 % C / hardened and tempered % C / hardened and tempered 650 > 0.45 % C / hardened and tempered Low alloyed steel and cast steel annealed hardened and tempered High alloyed steel annealed 700 High alloyed tool steel and cast steel hardened 1100 Stainless steel ferritic, annealed 700 Cast steel martensitic, hardened and tempered 1000 M Stainless steel ferritic / martensitic, annealed martensitic / austenitic, heat treated pearlitic / ferritic Cast iron Cast iron with nodular graphite pearlitic / martensitic ferritic 550 pearlitic 800 Malleable cast iron ferritic 450 pearlitic 750 Aluminium alloys long chipping not heat treatable 200 heat treatable, heat treated % Si, heat treated Casted aluminium alloys 12 % Si, heat treatable, heat treated % Si, not heat treatable Copper and copper alloys (Brass / Bronze) Lead alloys, b > 1 % 400 Brass, Bronze 300 Aluminium bronze Copper and elektrolyte copper Duroplastice on-ferrous materials Re-inforced plastics Hard rubber Fe-alloyed, annealed Fe-alloyed, heat treated S High temperature resistant alloys i- or Co-alloyed, annealed 800 i- or Co-alloyed, casting 1100 i- or Co-alloyed, heat treated Titanium alloys ure titan Alpha- and Beta-alloys heat treated HRC H Hardened steel hardened 60 HRC Hard cast iron casting 41 HRC Hardened cast iron hardened 55 HRC The recommended cutting data are only approximate values. It may be necessary to adjust them to each individual machining application. 24 ARO -Werkzeuge ews

25 Application references Clip-Groove Application recommendations TMU31 Groove width ET (mm) Feed rate (mm/rev) ARO -Werkzeuge ews 25

26 SA-Grooving and parting system ortfolio expanded With the SA-Grooving and parting system we offer you a cost competitive and productive solution for part-off and grooving up to 80 mm diameter. The product portfolio includes monoblock holders, holders especially for sliding head auto lathes, C modules and blades. The inserts are available in sizes SA16, SA17, SA24 and SA35 and in groove width 2, 2.5, 3 and 4 mm. ews Monoblock holders Shank sizes from 8 x 8 to 40 x 40 mm Groove widths from 1.5 to 10 mm art-off blades Sizes 26 and 32 mm Groove widths from 1.5 to 4 mm Inserts SA17.. -ALU geometry SA24.../SA35... Grade A ARO -Werkzeuge ews

27 Monoblock holders SA HSA L L without I R T h ET L b EB Right-hand execution shown For sliding head auto lathes Designation EB ET D max D R h b L L T Inserts ews HSA 2020R-SA SA 1603 Expansion of HSA 2020L-SA SA 1603 standard range Spare parts Holder Screw ey HSA AS0022 S8000 For more information about the SA-Grooving and parting system see our ARO catalogue Tools and inserts for parting and grooving chapter 1 Dimensions in mm ARO -Werkzeuge ews 27

28 art-off blades SA SA- b2 L without I EB h3 Self-clamping blade Designation EB h 3 b 2 L Insert ews SA SA24E-2503 / SA ew groove width 2.5 mm Spare parts Blade ey SA S-SA For more information about the SA-Grooving and parting system see our ARO catalogue Tools and inserts for parting and grooving chapter 1 28 ARO -Werkzeuge ews Dimensions in mm

29 Inserts SA Grade description Coated A2240 CVD coated carbide grade The A2240 provides more toughness and heat resistance and thereby even more tool life. The strong cutting edge improves the process reliability. Main application area is steel and cast iron machining. Can also be used for stainless steel machining. Uncoated A1015 Uncoated carbide grade which in connection with a ground cutting edge is for finishing and roughing of aluminium alloys and non-ferrous materials. In order to reduce build up edge problems the insert is also highly polished. SA17 L EB R χ H R L χ uncoated Designation EB H L R χ A1015 ews SA ALU SA L-ALU SA R-ALU SA17 in -ALU geometry with 2.0 mm groove width SA ALU SA L-ALU SA R-ALU SA17 in -ALU geometry with 3.0 mm groove width Main application Secondary application M S H Dimensions in mm ARO -Werkzeuge ews 29

30 Inserts SA24/SA35 L EB R χ H R L χ G 38 coated Designation EB H L R χ A2240 ews SA S ew grade for steel machining. 2.0 mm width SA T SA M SA L-M SA R-M SA S SA T ew grade for steel machining. 3.0 mm width SA M SA L-M SA R-M SA S SA T ew grade for steel machining. Size SA mm wide Main application Secondary application M S H For more information about the SA-Grooving and parting system see our ARO catalogue Tools and inserts for parting and grooving chapter 1 30 ARO -Werkzeuge ews Dimensions in mm

31 Recommended cutting data SA Cutting speed VC (m/min) ISO Material Tensile strength (/mm 2 ) coated A2240 uncoated A1015 Unalloyed steel and cast steel < 0.15 % C / hardened and tempered % C / hardened and tempered 650 > 0.45 % C / hardened and tempered Low alloyed steel and cast steel annealed hardened and tempered High alloyed steel annealed 700 High alloyed tool steel and cast steel hardened 1100 Stainless steel ferritic, annealed 700 Cast steel martensitic, hardened and tempered 1000 M Stainless steel ferritic / martensitic, annealed martensitic / austenitic, heat treated pearlitic / ferritic Cast iron Cast iron with nodular graphite pearlitic / martensitic ferritic 550 pearlitic Malleable cast iron ferritic 450 pearlitic Aluminium alloys long chipping not heat treatable 200 heat treatable, heat treated % Si, heat treated Casted aluminium alloys 12 % Si, heat treatable, heat treated % Si, not heat treatable Copper and copper alloys (Brass / Bronze) Lead alloys, b > 1 % 400 Brass, Bronze 300 Aluminium bronze Copper and elektrolyte copper Duroplastice on-ferrous materials Re-inforced plastics Hard rubber Fe-alloyed, annealed Fe-alloyed, heat treated S High temperature resistant alloys i- or Co-alloyed, annealed 800 i- or Co-alloyed, casting 1100 i- or Co-alloyed, heat treated Titanium alloys ure titan Alpha- and Beta-alloys heat treated HRC H Hardened steel hardened 60 HRC Hard cast iron casting 41 HRC Hardened cast iron hardened 55 HRC The recommended cutting data are only approximate values. It may be necessary to adjust them to each individual machining application. ARO -Werkzeuge ews 31

32 Milling system FTA ew inserts FTA face miling cutter The FTA milling has a 45 approach angle and its inserts 8 effective cutting edges. Excellent stability and low power consumption even at maximum cutting data. The positive chip breaker geometry provides a very soft cutting action and is therefore gentle to the wear of the machine spindle. The cutter is made with unequal pitch design which reduces vibrations. An excellent combination of price and productivity. Grade description A5440 VD coated carbide grade This VD coated grade is first choice when machining under unstable conditions or with long overhang at low to medium cutting speeds. A5440 is mainly for milling steel materials. Geometry description - MS1 This new geometry is for steel milling, the high positive geometry has a chip angle of 26. Medium to rough cutting double sided Reference insert S ap (mm) f (mm/u) 32 ARO -Werkzeuge ews

33 Inserts FTA SMX l 1 r r d 1 d s coated Designation I l 1 s d 1 r A5440 ews SMX E-MS ew grade and geometry for steel milling Main application Secondary application M S H For more information about the Milling system FTA see our ARO catalogue Milling and thread milling chapter 1 Dimensions in mm ARO -Werkzeuge ews 33

34 Recommended cutting data FTA Cutting speed VC (m/min) ISO Material Tensile strength (/mm 2 ) uncoated A5440 Unalloyed steel and cast steel < 0.15 % C / hardened and tempered % C / hardened and tempered 650 > 0.45 % C / hardened and tempered Low alloyed steel and cast steel annealed hardened and tempered High alloyed steel annealed 700 High alloyed tool steel and cast steel hardened 1100 Stainless steel ferritic, annealed 700 Cast steel martensitic, hardened and tempered 1000 M Stainless steel ferritic / martensitic, annealed martensitic / austenitic, heat treated pearlitic / ferritic Cast iron Cast iron with nodular graphite pearlitic / martensitic ferritic 550 pearlitic 800 Malleable cast iron ferritic 450 pearlitic 750 Aluminium alloys long chipping not heat treatable 200 heat treatable, heat treated % Si, heat treated 250 Casted aluminium alloys 12 % Si, heat treatable, heat treated % Si, not heat treatable 450 Copper and copper alloys (Brass / Bronze) Lead alloys, b > 1 % 400 Brass, Bronze 300 Aluminium bronze 500 Copper and elektrolyte copper 200 Duroplastice on-ferrous materials Re-inforced plastics Hard rubber Fe-alloyed, annealed 700 Fe-alloyed, heat treated 950 S High temperature resistant alloys i- or Co-alloyed, annealed 800 i- or Co-alloyed, casting 1100 i- or Co-alloyed, heat treated 1200 Titanium alloys ure titan Alpha- and Beta-alloys heat treated HRC H Hardened steel hardened 60 HRC Hard cast iron casting 41 HRC Hardened cast iron hardened 55 HRC The recommended cutting data are only approximate values. It may be necessary to adjust them to each individual machining application. 34 ARO -Werkzeuge ews

35 Bohrstangen echen ab Bohrungs- ARO ews EW LEAFLETS 2014 ACS technology leaflet With this new leaflet we introduce our ACS ARO -Cooling-System range of through tool coolant part-off tooling. ACS1 and ACS2 modules Monoblock holders with various coolant connectors MH holders for monoblock ACS1 holders art-off holders with through tool ACS coolant ACS ARO -COOLIG-SYSTEM Ein- und Abstechwerkzeuge mit patentierter Innenkühlung AMS & SIM leaflet The extended and current leaflet of our AMS & SIM range. Extensive range of inserts for circlip DI471/472 grooves Extended range of axial grooving inserts ew inserts for 95 turning ew inserts for 45 copy-turning ARO -Mini-System AMS Bohrungsbearbeitung ab Durchmesser 2,5 mm Bohrungstiefen bis 42 mm rozesssicheres Fixierungssystem ARO AMS & SIM AMS Mini-System zum Stechen, Drehen und Fasen SIM Modulares Stechsystem für die Innenbearbeitung er 6,7 mm is 80 mm urch Carbide turning insert leaflet ew insert range for machining high temperature alloys and exotic materials. ew geometries ew grades Extensive product range HM-WEDESCHEIDLATTE Zum Drehen von exotischen Werkstoffen. roblemlöser bei der Zerspanung von exotischen Materialien ebenanwendung bei rostfreien Stählen Hohe erbverschleißfestigkeit Sehr gute Hitzebeständigkeit lease request all the catalogues and leaflets from you local ARO distributor or from our website: ARO -Werkzeuge ews 35

36 ARO -Werkzeuge agencyteam ARO U ARO-XXXXX-GB Tools and inserts for parting and grooving Tooling and indexable inserts for turning and threading Milling cutters and indexable inserts for milling and thread milling Drilling tools and indexable inserts for drilling We have a passion for precision. With passion and enthusiasm we face the challenges of our customers, to modify, develop and precisely manufacture this is the way of ARO -Werkzeuge. Every single tool contains the knowledge and experience of over 70 years traditional tool manufacturing. That is proven quality and precision at the highest level. For further information please ask for our complete catalogue. arl-heinz Arnold GmbH arlsbader Str. 4 D Ostfildern Tel.: +49 (0) Fax: +49 (0) anfrage@arno.de bestellung@arno.de ARO (U) Limited Unit 9, 10 & 11, Sugnall Business Centre Sugnall, Eccleshall Staffordshire ST21 6F sales@arno.de ARO Italia S.r.l Via J. F. ennedy Vimercate (MB) info@arno-italia.it ARO-Werkzeuge USA LLC 1101 W. Diggins St. US Harvard, Illinois info@arnousa.com ARO RU Ltd. rassnaja Ul. 38 RU Vladimir / COT info@arnoru.ru