POLYBRIDGE Training Ltd

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1 Injectin Mulding Training Injectin Mulding Appreciatin Thery & Practice 2 day curse POLYBRIDGE Training Ltd Training Dates 2014 January March May 20 th & 21 st 18 th & 19 th 18 th & 19 th inf@plybridgetraining.c.uk T. +44 (0) F. +44 (0) M. +44 (0) Vip. Skype Plybridge1 This curse is delivered in cllabratin with July 15 th & 16 th September 16 th & 17 th Nvember 18 th & 19 th 2014

2 Injectin Mulding Appreciatin Thery & Practice Wh is it fr? Anyne invlved in the, prcurement design r use, f injectin mulded prducts, r needing t imprve their knwledge & understanding rapidly. Sales & Marketing executives Purchasing & prcurement staff, Prject, Liaisn & Custmer Supprt Engineers, Packaging Technlgists Device engineers. Cncept, Designers.Prduct designers. Surcing &Liaisn Engineers Tlmakers &Tling Engineers, Prject & Prcess Engineers Quality Assurance Engineers Curse Objectives Imprve yur cmmunicatin skills Allw yu t cmmunicate effectively Prvide HANDS-ON practical experience Understand hw prduct quality issues arise Understand the ecnmics f the verall prcess Recgnise mulding faults & hw they are caused Understand the use f different muld types Cntrl the design, prductin prcesses effectively Cntent Summary Thery Lessns - Day 1 Intrductin t the Injectin Mulding f Thermplastics Machine Cnstructin Machine Cntrl and Instrumentatin Injectin Mulding Cmpunds Muld Design and Cnstructin Prcessing and Trubleshting Health & Safety Quality Practical exercises - Day 2 The delegate will gain practical experience n injectin mulding machines in the frm f: Setting up the clamp and the injectin unit Machine safety checks Prcessing cmpnents Rectifying prcessing faults Optimising the prcess Practical exercises will be carried ut n industry standard equipment 2 day curse held at the TELFORD Pre-requisites Candidates shuld have been emplyed within an injectin mulding envirnment fr a perid f n less than 3 mnths and have sme knwledge f the prcess requirements frm either a direct, assciated supprt rle r supervisry perspective. Aim f the curse This curse is designed t prvide candidates with an understanding f the fundamental principles assciated with the injectin mulding prcess, cvering bth the advantages and limitatins. It is delivered using a blend f theretical instructin and practical reinfrcement sessins, t prvide pprtunities fr grup discussin and individual guided learning. Objectives f the curse On cmpletin f the curse, the delegates will be able t: Identify prcess hazards, state safety requirements and apply safe wrking practices Start up and shut dwn an injectin mulding machine, safely and efficiently Detail the cnstructin, cntrl and peratin f an injectin mulding machine Identify relevant ancillary equipment and describe its usage and maintenance Describe cmmn muld cnstructin principles and muld maintenance prcedures Describe the nature f plastic materials and list cmmn types and grades List cmmn mulding prblems and suggest remedial actins State cmmn quality systems, techniques and quality requirements assciated with the injectin mulding prcess Duratin: 2 days - bth begin at 9.00am and end at 4.30pm Qualificatin: Material cvered has been aligned t the cntent f an NVQ at Level 2 and can be used as underpinning knwledge twards achieving the award, if s desired.

3 Detailed cntent DAY 1 Intrductin t the Mulding f Thermplastics What is pssible using Injectin Mulding. Advantages & Disadvantages Everyday terminlgy in the Mulding Industry The injectin Mulding Prcess The mulding Cycle The mulding Machine, types & cnstructin Machine Cntrls methds and systems Plastics Materials Factrs affecting material selectin Plymer types Plymer chices in design Reinfrcements & additives; why they are used Plymer related prblems in finished parts Prblems assciated with plastic flw Material Preparatin Injectin Mulds Muld cnstructin & terminlgy Gate psitining cnsideratins Gates & runner systems 2 plate mulds; in its many frms 3 Plate & Stack Mulds; benefits & drawbacks Family Mulds Ht Runner mulds; advantages & disadvantages Cling, methds Undercuts release mechanisms & cre peratin Prcessing, effects n plymer & perfrmance Plymer prperties during prcessing Prduct qualities after mulding Hw plymer impacts the decisin making prcess Hw plymers dictate muld design decisins Hw plymers dictate machine selectin Prcessing & prduct perfrmance / quality Cmmn Injectin Mulding Faults Their Causes & cures. Truble-shting technique Systematic apprach t fault finding Health & safety Statutes & Respnsibilities Use f persnal Prtective Equipment (PPE) Hazard recgnitin industry specifics Quality DAY 2 The imprtance f Quality assurance Use Quality Assurance methds Q.A. Systems Practical setting f a Mulding machine Systematic set-up f the Injectin mulding machine Cmplete set up f a real industrial machine frm a zered cnditin. Clamping Unit - set-up frm scratch Ejectrs Muld Safety systems Optimising clamping unit Injectin Unit - set-up frm scratch Plasticising Speeds & Back-pressures Injectin Speeds & Pressures Hlding Pressure & Time Optimising hld time Switch-ver methds Use f prfiles fr these parameters When t use them. Prductin f parts t specified Quality Criteria Prductin f parts within the quted cycle time Systematic Rectificatin f prcessing faults Optimising the prcess cycle time Machine Safety checks Material checks & preparatin Applicatin f gd wrking practices POLYBRIDGE TRAINING Ltd January 2014 Lcatin Plmyer Training &Innvatins Centre (PTIC) Telfrd Shrpshire Curse Fee: VAT per persn and includes curse materials, lunch and refreshments. Tailr Made In-Huse Curses This has fr many years been ur cre business, prviding cst effective training that meets the cmpany s individual needs, and delivered t suit their schedules, whether n r ff-site. Please cntact us if this is right fr yu.

4 Registratin Frm Fax t +44 (0) Injectin Mulding Appreciatin r t inf@plybridgetraining.c.uk Thery & Practice Select Desired Curse Date: 2014 Surname: Frename: Please use a separate frm fr each delegate, phtcpies are acceptable January 20 th & 21st March 18 th & 19 th May 7 th & 8 th July 15 th & 16 th September 16 th & 17 th Nvember 18 th & 19 th Title Psitin/ Jb Title Cmpany: Cntact Details; Invice Address (if different frm Cntact Details ppsite) Cmpany Cmpany Cntact name Cntact (If different frm abve) Address: Address Pstcde: Pstcde Tel: Tel Fax Fax Payment Infrmatin NOTE: Payment must be received prir t attending the curse Cheque Payment enclsed Please Invice my cmpany: payable t Plybridge Training Ltd Purchase Order N:_ NOTE: Please read this carefully Cancellatin Terms, By cmpleting & returning this registratin frm, delegates are agreeing t be bund by the Cnditins f Registratin which can be fund n the fllwing page. Full terms & cnditins can be fund n ur website: Please return t: Training /Seminars, Plybridge Training Limited 42 Linley View Drive, Bridgnrth, Shrpshire. WV16 4RT United Kingdm. Fax +44 (0) Inf@plybridgetraining.c.uk

5 BOOKING TERMS & CONDITIONS Payment is accepted in GB Cnditins f Registratin Written cnfirmatin is required: letter, fax, . Payment must be received prir t attending the curse. Accmmdatin is NOT included in the fee. Cancellatin up t 14 days prir t the curse start date will be refunded minus a 20% administratin charge. Cancellatin after this date will be subject t the FULL fee with NO REFUND. Transfer t a later curse, prir t the curse start date can be accmmdated withut charge. Transfer within the 14-day perid prir t curse start date will be incur a 20% administratin charge. All transfer requests must be cnfirmed in writing by the delegate requesting transfer r their representative. The ptin t transfer can nly be used nce after which nn-attendance will be treated as a cancellatin subject t the terns abve Delegate substitutins can be made withut incurring penalty Tailr Made In-Huse Curses This has fr many years been ur cre business, prviding cmpanies with cst effective slutins t meet their wn specific needs. Please cntact us if this rute will be mre effectively meet yur cmpany s individual needs. Plybridge reserve the right t mdify this curse schedule withut ntice POLYBRIDGE Training Ltd Registered Business Address C Reg VAT N: Directr; D.J. Jeavns. Cmpany Secretary S.Jeavns 42 Linley View Drive, Bridgnrth, Shrpshire, WV16 4RT, ENGLAND. UK. Tel: +44 (0) Mb: +44 (0) inf@plybridgetraining.c.uk This particular curse is delivered in cllabratin by Plybridge Training Ltd &City f Wlverhamptn Cllege PTIC (Plymer Training & Innvatin Centre) Trevithick Huse, Staffrd Park 4, Telfrd, Shrpshire,TF3 3BA Tel: Fax: Website: PTIC@wlvcll.ac.uk